LONG TERM STRUCTURAL HEALTH MONITORING SYSTEM FOR CABLE STAYED BRIDGE IN VIETNAM Dr. Luong Minh Chinh Trafic work Major, Construction Faculty, Water Resources University. 175 Tay son, Đong Đa, Ha Noi. Tel: 0948060950. Email: chinhlm@wru.edu.vn Abstract Structural Health Monitoring System (SHMS) has been applied and developed in recent years. Most of the major bridges in the world, especially cable-stayed bridge, are installing the Structural Health Monitoring Systems to continuously monitoring and collecting data (the physical quantity) during the operation and exploitation time. In U.S., Japan and Europe, the Structural Health Monitoring System applied and developed very effectively. This article introduces an overview of monitoring systems and devices of SHMS, also shows the necessity of a SHMS system for major bridge projects in Vietnam such as the cable-stayed bridge, serving for the management, rehabilitation and maintenance of bridge works. Based on the documents and research results, the article aim to provide directions for establishing and training qualified staffs and experts in this field of structural health monitoring in Vietnam. Keywords: Structural Health Monitoring System, SHMS, Long bridge, Cable-Stayed Bridge, Measurement, data collection maintenance, 1. General In the design of contruction works in general and bridge design in particular, the offering assumptions to simplify the theoretical compute model shall lead to inediquate reflection of operation status and behaviour in normal operation condition and during exploitation stage. Dispite of many compute methods or softwares which sharply developed in recent time, for example, the application 3D calculation method (within non-linear surface feature), but received theoretical calculation result only indicated approximately relative to actual behaviour of structure. One of method brink to many potentials to evaluate operation and exploitation process of bridges is intallation devices on several equipments or elements of bridge such as monitoring devices, displacement sensors, continuous measurement sensors for physical values of structure: from deformation state to stress state in structure components [1]. The structural Health Monitoring System (SHMS) has been started to apply and develop in the world in recent years. The majority of bridges in the world have been installed various monitoring systems to monitor and collect data (physical figures) during operation and exploitation stage of bridge. The monitoring systems have been applied widely and effectively in United State, Japan and Euro. In Vietnam, Can Tho is one of the long span bridges installed BRIMOS monitoring system provided by NTT Data company (Japan) [10]. 2. Bridge monitoring system A long span bridge usually have complex structure, long span, result to a significant impact of temperature change, especially for Vietnam’s temperature condition with its temperature may reach 40oC at several regions in the summer, besides, wind effect (especially for Cable-Stayed bridge, Suspension bridge with high tower) is also significant so that the setting up a general monitoring system as well as the collection of data, physical figures shall very necessary. To satisfy above, the general monitoring system shall be consisted of features as bellow: Monitoring system of structure condition(stress, displacement) Monitoring system of aerograph (temperature, humidity, wind direction and wind speed…) Monitoring system of picture (traffic monitoring camera, bridge operation) Monitoring system of displacement and deformation. Monitoring the structure status Data transmission (to all computer) Via GPRS, Internet or LAN -F - Cable tension sensor - Tt - Angular deformation sensor -S - Structural deformation sensor -A - Acceleration sensor -CGD - Data collection and transmission server - RD - Rainfall sensor - TH - An - VS - RS - MS - VP - VA - EN Meteorological monitoring - Temperature sensor - Wind speed and direction sensor - Sight distance sensor - Road sensor - Meteorological station - Monitoring Camera - Video-recording device - Power supply Image monitoring Figure1. The structure of the monitoring system and associated equipments [3] The collected data providing from monitoring equipment and sensors to be recorded by server installed on bridge, then transfer to Internet or GSM (GPRS) storage center. The structure of the monitoring system shall be set up as Figure 1. 2.1. Monitoring system of structural status Figure 2. Installed position diagram of sensors and monitoring devices on Cable Stayed bridge. For monitoring system of bridge, the structural status monitoring system is most important and complicate. The change in physical figure relating to operation status and behaviors of structure under effect both of dead load and live load on basis of recalculation at some of measurement points by measurement of sensors. The physical figures in majority of bridges are: stress, deformation, displacement and acceleration, temperature change, wind speed, humidity [7]. One of monitoring system SHMS tasks are support to engineers and experts who being monitored structural status at execute time during the normal operation and exploitation state of structure and evaluate the extreme states such as impact of whirlwind, overload and oversize truck impact or traffic accident occurred on bridge. Therefore, the selection points (location) to install monitoring devices and selection of value needs to monitor and measure at its position should be thoroughly calculated and analyzed as well as consideration of impact and effect to structures due to many calculated models and combination of various loads [Figure2]. It is necessary to pay special attention to extreme conditions [6] and effect of outside temperature and weather change. Therefore, all sensors and devices especially for sensors installed inside the bridge must have durability longer than 30 years. All equipments of sensor shall be kept in closed box and have ability to transfer the signal via 5km optic fiber cable [Figure 3]. These advantages make wire sensor were widely applied in long-term monitoring of bridge [4]. The changing of wire’s strain in sensor lead to vary the vibration frequency of wire and allow to measure and monitor a lot of physical values which needed to evaluate the operation of structures in operation and exploitation stage. Hình 3. Wire sensor kept in Geocon 2 closed box. ELECTROMAGNET MONITORING SIGNAL THERMISTOR VIBRATION SENSOR WIRE MAGNETIC FIELD Figure 4. Working structure of wire sensor [5]. Hình 5. Inclinometer installed on bridge. Normally, 2 deformation sensors and 2 temperature sensors [8] will be installed at every monitoring position. This duplication of sensors will assure accuracy and reliability of monitoring results of the system. In order to measure and monitor angular deformations of constructions, inclinometers with high accuracy will be installed. They are able to measure angular deformations at ±10 seconds 0,5mm/1000m [Figure 5]. In addition, these inclinometers can be installed at bridges, where vibration sensors [Figure 6] are necessary to be installed at a range of positions, in order to define effects of dynamic loads and natural vibration frequency of structures, they , will also be used to carry out modal analysis tests of structures Recorded in a certain period of time, for example from every 10 seconds to every 60 minutes, acquired parameters and datum from inclinometers will be sent to the server of the pylon-based host computer, where they will be transformed into necessary datum for monitoring by software [Figure 7], [8].. All computers and servers installed should meet serious requirements on quality and durability for equipments operating in extremely severe environment. Temperature inside pylon may reach 60 Celsius degree and humidity may be very high in hot summer days; therefore temperature sensors and humidity sensors should be adapted to computers and ventilation fans should be installed to cool computers. Recorded monitoring and measurement datum will be sent from this structure-based server to a saving and monitoring center, where they will be previewed, analysized and estimated by experts in real time in order to assure accuracy and identify timely problems in operation and usage of the structure. Current systems allow expert to create system accounts in order to access and monitor datum as well as receiving technical analysis and report. Figure 6: Vibration sensors after installtion Figure 7: A server of host computer is installed inside the pylon. The system also creates tables and charts for every recorded physical quantity at anytime in order to supply managers with more general view on operation and usage process of the structure [2]. Maximum and minimum values will be set up for every recorded physical quantity in order to predict exceeding status of calculated values. Once monitored physical quantities exceed permitted limits, the system will warn management and maintenance unit via emails on the internet or SMS on mobile networks [5]. 2.2. Meteorological monitoring system The function of the system is provide meteorological and weather data of structural area, notice temperature indicator of deck slab, amount of rainfall to adjust speed and volume of traffic to ensure traffic safety on bridge. The main devices of monitoring system includes thermometer, anemometer, rain gauge, road surface sensor, road’s temperature gauge, road’s humidity gauge and meteorological station with data transmission and collection device via cable. 3 2.3. Image monitoring system (monitoring via image) The function of the system is transferring recorded images of structure to center of operation and data reservation base on camera monitoring system. The image monitoring allows coordinating the traffic more effectively and detecting the violation as well as accident to timely draw the effective treatment. The image monitoring system consist of high resolution performance of monitoring camera which allow to monitor both in night and day with all the weather conditions, monitoring camera of water level, devices to collect and reserve monitoring image. 2.4. Deformation and displacement monitoring system (geomatic monitoring) Figure 9. The GPS/GNSS monitoring system of Leica Geosystems was installed on Can Tho bridge [10]. The most different of geomatic monitoring and the other normal monitoring is allowed to evaluate the dynamic changing process of structure and determine effect of phenomenon simultaneously. Therefore, it controlled whole structure with ability of analysis and emulation when incident occurred. These were many different geomatic monitoring systems in the world, the application of the system is also different and base on property as well as various distinction of each structure. One kind of this system is GPS/GNSS [Figure 9], [9] of Leica Geosystem. In order to operate accurately and effectively, the system shall be configured, then adjusted and programmed accurately for each measurement time. It shall be analyzed and evaluated objectively and accurately the received datum Bảng 1. Table 1. List and function of sensor ussually used in cable sayed bridge No. Sensor Position Monitoring items GPS Pylon tops Midpoint of main span girder Basic point (reference) Displacement types Wind gauge Pylon top Midpoint of main span girder Velocity/ wind direction 3 Udometer Midpoint of main span girder Precipitation 4 Cable accelerometer Longest cable Cable force 5 Cable force meter Mobile equipment Cable force Deformeter The edge of pylon base Midpoint of main span girder Pylon stress Deck slab stress 7 Smart camera Cross beam on pylon top Bridge condition 8 Water level camera Pylon edge Water level 9 Seismometer Pylon leg Seismic impact 10 Joint gauge Expansion joint Expansion due to temperature Thermometer Pylon top Midpoint of main span girder Inside fake cable Inside pylon Midpoint of main span girder Air temperature Air temperature Fake cable temperature Temperature in pylon Temperature in deck slab Cable in anchorage pylon dynamometer Cable in anchorage pylon Cable in anchorage pylon force 1 2 6 11 12 4 13 14 15 1 axial accelerometer Midpoint of main span girder Deck slab vibration 2 axial accelerometer Midpoint of main span deck slab Top of pylons Deck slab vibration Pylon vibration Multi-dimension shape sensor Inside pylons Pylon shape 3. Actual application of monitoring system Monitoring system is designed for each bridge based on structure properties of each construction, required financial situation of Client. Bridge monitoring system must have high durability; ensure high accuracy during exploitation time. The cost of whole monitoring system is not big when compare with total cost of bridge construction, it’s about 0.3% - 1.5% total investment value of bridge construction depends on the complexity of monitoring system [6]. Management and operation cost for monitoring system is not big in compared with total cost of construction maintenance, but monitoring system requestvery high requirements on human and experience of management experts. The biggest advantage of bridge monitoring system is that it can continuously monitor activities and changing of structure for safety and efficient in exploitation and operation. Based on data analyzing and evaluating, we can make correct decision for bridge maintenance. Monitoring results allow us to evaluate the correction of assumptions which were shown in design and construction procedure. The frequency of monitoring allows us to control the behavior of construction under different load combination impact; helps experts determine aging procedure of structures to make solution for avoiding and rising life exploitation of bridge construction. 4. Conclusion Bridge monitoring system is a complex system combined of many elements from construction structure monitoring, aerograph monitoring, image monitoring to geo-mathematics monitoring. To integrate above elements to a finish system, ensure in supplying accurate data for management, operation and exploitation phase in effective way with low cost and rising construction durability we need the cooperation of many experts in different sector, with deep and wide knowledge in construction. 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