Heat and Mass Transfer of a Energy Recovery Ventilator (ERV) by Roy Pastor An Engineering Project Submitted to the Graduate Faculty of Rensselaer Polytechnic Institute in Partial Fulfillment of the Requirements for the degree of MASTER OF ENGINEERING Major Subject: MECHANICAL ENGINEERING Approved: _________________________________________ Norberto Lemcoff, Primary Project Adviser _________________________________________ Ernesto Gutierrez-Miravete, Secondary Project Adviser Rensselaer Polytechnic Institute Hartford, Connecticut December, 2010 (For Graduation January 2011) i © Copyright 2010 by Roy Pastor All Rights Reserved ii CONTENTS LIST OF TABLES ............................................................................................................. v LIST OF FIGURES .......................................................................................................... vi ACKNOWLEDGMENT ................................................................................................. vii NOMENCLATURE ....................................................................................................... viii ABSTRACT ..................................................................................................................... ix 1. INTRODUCTION ....................................................................................................... 1 1.1 Background ........................................................................................................ 1 1.2 Previous Work.................................................................................................... 2 1.3 Problem Description........................................................................................... 3 2. METHODOLOGY ...................................................................................................... 5 2.1 Physical Model ................................................................................................... 5 2.2 Mathematical Model .......................................................................................... 5 2.2.1 Fluid Dynamics ...................................................................................... 6 2.2.2 Heat Transfer .......................................................................................... 6 2.2.3 Mass Transfer ......................................................................................... 6 2.2.4 Boundary Conditions ............................................................................. 7 2.2.5 Heat Transfer Effectiveness ................................................................... 8 3. FINITE ELEMENT MODEL ...................................................................................... 9 3.1 ERV Dimensions and Parameters ...................................................................... 9 3.2 Fluid Dynamics ................................................................................................ 10 3.3 Heat Transfer .................................................................................................... 11 3.4 Convection and Diffusion ................................................................................ 11 3.5 Meshing ............................................................................................................ 11 4. RESULTS .................................................................................................................. 13 4.1 Problem Scenarios............................................................................................ 13 4.2 Summer and Winter Conditions with Equal Supply and Exhaust Flow .......... 13 iii 4.3 4.4 4.5 4.2.1 Summer Conditions.............................................................................. 13 4.2.2 Winter Conditions ................................................................................ 19 Summer and Winter Conditions with Varying Exhaust Flow ......................... 22 4.3.1 Summer Conditions.............................................................................. 22 4.3.2 Winter Conditions ................................................................................ 25 ERV Effectiveness as the Exhaust Height is Varied ........................................ 27 4.4.1 Summer Conditions.............................................................................. 27 4.4.2 Winter Conditions ................................................................................ 27 ERV Effectiveness as the Diffusion through the Membrane is Varied ........... 28 4.5.1 Summer Conditions.............................................................................. 28 4.5.2 Winter Conditions ................................................................................ 28 5. CONCLUSION.......................................................................................................... 29 6. REFERENCES .......................................................................................................... 30 7. APPENDIX A ............................................................................................................ 31 7.1 Sensible and Latent Effectiveness Calculation ................................................ 31 iv LIST OF TABLES Table 1. ERV Basic Dimensions ....................................................................................... 9 Table 2. Supply Parameters for Summer and Winter Seasons ......................................... 9 Table 3. Exhaust Parameters for Summer and Winter Seasons ...................................... 10 Table 4. Membrane Properties and Parameters .............................................................. 10 Table 5. Elements Spacing of the ERV .......................................................................... 11 Table 6. Sensible and Latent Effectiveness for Summer Conditions at Equal Speed .... 13 Table 7. Sensible and Latent Effectiveness for Winter Conditions at Equal Speed ....... 19 Table 8. Sensible and Latent Effectiveness at Varying Exhaust Flow (Summer) .......... 22 Table 9. Sensible and Latent Effectiveness at Varying Exhaust Flow (Winter) ............ 26 v LIST OF FIGURES Figure 1. Schematic of a Cross-Flow Membrane ERV [2] .............................................. 3 Figure 2. Schematic of a Quasi-Counter Flow Membrane ERV [4] ................................ 3 Figure 3. Schematic of a Countercurrent Flow Membrane ERV ..................................... 4 Figure 4. Schematic of a Cocurrent Flow Membrane ERV.............................................. 4 Figure 5. Pictorial Description of the Mathematical Model ............................................. 7 Figure 6. Summer Sensible Effectiveness for ERVs ...................................................... 14 Figure 7. Summer Latent Effectiveness for ERVs ......................................................... 14 Figure 8. Countercurrent Flow Temperature Profile at Varying Channel Location....... 15 Figure 9. Cocurrent Flow Temperature Profile at Varying Channel Location ............... 16 Figure 10. Countercurrent Flow Concentration Profile at Varying Channel Location .. 17 Figure 11. Cocurrent Flow Concentration Profile at Varying Channel Location........... 18 Figure 12. Winter Sensible Effectiveness for ERVs ...................................................... 20 Figure 13. Winter Latent Effectiveness for ERVs .......................................................... 20 Figure 14. ERV’s Temperature Profile at x = 1.25 m .................................................... 21 Figure 15. ERV’s Concentration Profile at x = 1.25 m .................................................. 21 Figure 16. Temperature Profile at Varying Exhaust Flows (Countercurrent) ................ 23 Figure 17. Temperature Profile at Varying Exhaust Flows (Cocurrent) ........................ 23 Figure 18. Concentration Profile at Varying Exhaust Flows (Countercurrent) .............. 24 Figure 19. Concentration Profile at Varying Exhaust Flows (Cocurrent) ...................... 24 Figure 20. Summer Sensible Effectiveness for ERVs with Varying Exhaust Flow ....... 25 Figure 21. Summer Latent Effectiveness for ERVs with Varying Exhaust Flow .......... 25 Figure 22. Winter Sensible Effectiveness for ERVs with Varying Exhaust Flow ......... 26 Figure 23. Winter Latent Effectiveness for ERVs with Varying Exhaust Flow ............ 27 vi ACKNOWLEDGMENT Type the text of your acknowledgment here. vii NOMENCLATURE c water concentration in membrane (kg/m3) cp specific heat, J / kg K d channel height or membrane spacing, m D diffusivity, m2/s F volume force field, N h convective heat transfer coefficient, m/s k thermal conductivity, W/m K L channel length Q heat source, W R reaction rate, mol/m3 s T temperature, C or K U overall heat transfer coefficient, W / m2 K u velocity field, m/s x,y,z coordinates Greek Symbols ts time scaling coefficient Density, kg/m3 dynamic viscosity, kg/m s Subscripts ave average e exhaust i inlet L latent o outlet s supply S sensible viii ABSTRACT The purpose of this project is to evaluate the effectiveness of an energy recovery ventilator (ERV) during the summer and winter seasons. The two configurations that were used for this analysis are the countercurrent and cocurrent flows. To better understand the ERV, the following parameters were varied: flows through the supply and exhaust duct, flows through the exhaust duct only, height difference through one of the duct, and diffusion through the membrane. Based on the analysis, it was determined that the countercurrent flow configuration is more effective than the cocurrent flow configuration. The effectiveness increases as the velocity decreases given equal and supply and exhaust channel flows. If the exhaust flow is varied from the supply channel flow, the effectiveness increases as the exhaust flow decreases. The effectiveness through the ERV increases as the height of the exhaust channel decreases at a constant mass flow rate. Lastly, as the diffusion rate through the membrane increases, the effectiveness of the ERV also increases. ix 1. INTRODUCTION 1.1 Background In recent years, there was an increase in the need to conserve energy. Therefore, there is a push in many engineering systems to use less energy, while maintaining the same functions and exceeding the performance required by earlier systems. As in the case for heating, ventilating, and air conditioning (HVAC) systems, that are required to provide comfort and quality air for occupants in buildings or offices, within reasonable installation, operation, and maintenance costs. A traditional HVAC system will typically consists of coils, fans, heaters, ducts, and filters. The purpose of the coil is to reduce the air temperature and control the humidity of the incoming air, which is vital for dehumidification. The fan is the driving force to allow the conditioned air to flow through the ducts in buildings or offices. A heater is used to control the thermal comfort in the space, and heat the cool air that passes through the cooling coil. The ducts are used to distribute conditioned air to various locations in a building. To provide quality air, a filter is be used to prevent airborne bacteria, dust, or odors that may exist in the outside air, to be distributed in the conditioned spaces. Using a traditional HVAC system for buildings that require high volume of outside air for heating and cooling will require more powerful ventilation systems to meet the demands of newer buildings. This can be accomplished by using larger coils, fans, and/or heaters. Superior ventilation systems will increase operating and equipment costs. Therefore, a larger system is not a viable solution for conserving energy and meeting system needs. In fact, one of the major costs for ventilation systems is the dehumidification of incoming air from the outside environment. That reason is because the outside air must first past through a cooling coil where it is cooled below the saturation temperature of the air to allow condensation. The cold air must then be reheated, since the conditioned space requires a higher temperature to meet the proper thermal comfort (21°C, 30-60% Relative humidity [1]). As a result, limiting the usage of cooling coils and heaters not only reduces the energy cost but also the maintenance cost required to maintain a proper HVAC system. 1 1.2 Previous Work To reduce the energy consumption of ventilation systems, research in areas such as airto-air energy recovery ventilator (ERV) or enthalpy exchanger is being carried out. The ERV allows ventilation systems to reduce energy consumption because it uses conditioned air that is normally exhausted out of the buildings, to either heat or cool (sensible heat) and humidify or dehumidify (latent heat) incoming air taken from outside. Therefore, this allows the ERV to be used during all the seasons. The moisture and heat transfer is possible because the water vapor-permeable membrane or plate located between the conditioned and supplied air, allows the heat and moisture to pass through the membrane or plate. The cost of a ventilation system will also be reduced, because an ERV does not have the complexity generally found in rotary dehumidifiers or cooling coils. The simplified design of the ERV also reduces the maintenance cost, because it does not have any moving parts that can wear over time and only routine cleaning is required. Therefore the ERV allows the ventilation system demands to grow, while maintaining air quality required by buildings and offices mandated by state and local codes based on ASHRAE standards, but does not increase the energy consumption of a ventilation system. The most common ERV design found in the market is the cross flow design, due to its simplified design, and the ease of duct sealing required for ERV systems. A depiction of a cross flow ERV design is shown below in Figure 1. Due to the popularity of cross flow ERV systems Zhang et al. [2] analyzed the heat and mass transfer in an ERV through the use of numerical analysis and conducting a test of a commercial product in a test lab. Min et al. [3] analyzed the performance of ERV by changing the membrane spacing and thickness of the ventilator through numerical computation. 2 Figure 1. Schematic of a Cross-Flow Membrane ERV [2] Another type of ERV design that has been studied is a quasi-counter flow design ERV. A schematic of a quasi-counter flow design is shown in Figure 2. Due to the lack of research in countercurrent flow ERV design, Zhang [4] conducted a study of an ERV with a quasi-counter flow design, because a countercurrent flow membrane ERV has a much higher effectiveness than a cross flow design. Figure 2. Schematic of a Quasi-Counter Flow Membrane ERV [4] 1.3 Problem Description Based on previous research of ERV systems, it was determined that countercurrent and cocurrent flows ERV have not been evaluated significantly. Therefore, in this paper the effectiveness of countercurrent and cocurrent flows will be evaluated and compared to each other. This paper will not focus on the complexity of creating a countercurrent or cocurrent flow membrane ERV or the cost required to build it. It is assumed that implementation of countercurrent and cocurrent flows ERV will be feasible. In the countercurrent flow membrane ERV, the exhaust and supply air flow in opposite direction, as shown in Figure 3. 3 d Exhaust Air Porous Membrane d Supply Air L Figure 3. Schematic of a Countercurrent Flow Membrane ERV In a cocurrent flow membrane ERV, the exhaust and supply air flow in the same direction, as shown in Figure 4: d Exhaust Air Porous Membrane d Supply Air L Figure 4. Schematic of a Cocurrent Flow Membrane ERV One study that is conducted in this project is to evaluate the impact of ERV’s performance by varying the air speed through the supply and exhaust channels. In addition, the ERV is evaluated by varying the exhaust channel air speed only. This study is conducted because in most ventilation system some of the conditioned air is discharged directly out to the environment, in lieu of using the system exhaust ducts. Another study is to vary the height of the exhaust channel, while maintaining the air speed through the ERV. Lastly, the ERV is evaluated by varying the diffusion coefficient through the membrane. The studies mentioned above will be evaluated for both summer and winter conditions. To model the ERV’s performance, the countercurrent and cocurrent flow will be analyzed in COMSOL. 4 2. METHODOLOGY 2.1 Physical Model A typical membrane-based ERV with countercurrent or cocurrent flows are shown in Figures 3 and 4, respectively. The ERV design that will be analyzed is a core that contains alternate layers of membranes to separate and seal the exhaust and supply airstream passages. As described above, a countercurrent flow ERV is designed such that the exhaust and supply airstreams flow in opposite direction, while a cocurrent flow ERV is designed that the exhaust and supply airstreams flow in the same direction. As the exhaust and supply air flow through the ERV, the airstream will exchange heat and moisture through the membrane. Since the ERV has a symmetric design, the domain that will be evaluated will contain only half of the channel volume of the supply and exhaust airstreams and the membrane, as shown in Figure 3 for countercurrent flow ERV and Figure 4 for cocurrent flow ERV. 2.2 Mathematical Model Based on the physical model described above, several assumptions will be made to assist in the modeling of the countercurrent and cocurrent flow ERV: Heat and mass transfer process are in steady state The physical properties of the air and membrane are constant Heat conduction and vapor diffusion in the two air streams are negligible compared to the energy transport and vapor convection by bulk flow Water vapor diffusion in the membrane only occurs in the thickness direction Temperature and concentration distribution in the thickness direction in membrane are linear Heat conductivity and water diffusivity in the membrane are constant The guideline that was used for the mathematical model was using the modeling guide documentation provided in the COMSOL software [5]. 5 2.2.1 Fluid Dynamics The governing fluid dynamics equations for the ERV are the momentum transport equations and the equation of continuity for incompressible fluids: u T u u u u p F t u 0 (1) (2) where is the density, is the dynamic viscosity, u is the velocity field, p is the pressure, t is the time, and F is the volume force field. In equation (1), for steady state problems the first term of the equation is zero. In addition, assuming that the ERV flow is laminar, no pressure gradient along the channel flow, and free of any force field, then equation (1) will simplify to: 2u u u 0 2.2.2 (3) Heat Transfer The governing heat transfer equation (conduction and convection) for the ERV is shown below: ts c p T k T Q c pu T t (4) where cp is the heat capacity, k is the thermal conductivity, T is the temperature, ts is the time scaling coefficient, and Q is the heat source. For steady state problems, the first term of equation of equation (4) is zero. Also, assuming no heat source in equation (4), the heat transfer equation simplifies to: kT c pu T 2.2.3 (5) Mass Transfer The governing mass transfer equation (diffusion and convection) for the ERV is shown below: ts c Dc cu R t (6) 6 where c is the concentration, D is the diffusion coefficient, and R is the reaction rate. Additionally, for steady state problems the first term of equation (6) is zero. Assuming reaction rate is also zero, then equation (6) simplifies to: Dc cu 0 (7) A pictorial description of the equations describe above is shown in Figure (5). Heat Convection Desorption Exhaust Air Heat Conduction Heat Convection Porous Membrane Water Diffusion Supply Air Adsorption Figure 5. Pictorial Description of the Mathematical Model 2.2.4 Boundary Conditions The boundary conditions for the ERV based on the assumptions and the equations described for the heat and mass transfer are the following for countercurrent flow: Supply Air: us x 0 usi Ts x 0 Tsi cs x 0 csi (8) Exhaust Air: ue xL u ei Te xL Tei ce x L cei (9) where e, i, and s in the subscript are the exhaust, inlet, and supply, respectively. For cocurrent flow, the same boundary conditions are used, however, for the exhaust flow the boundary is located at x = 0, in lieu of x = L. 7 2.2.5 Heat Transfer Effectiveness The heat transfer effectiveness of the ERV is a way to measure its ability to transfer sensible and latent heat. In order to calculate the sensible heat transfer effectiveness, the sensible heat transfer of the supply and exhaust flow will be divided by two times the maximum sensible heat transfer possible for this system. The sensible heat transfer effectiveness is shown below: S s c psus Tsi Tso e c peue Teo Tei 2 c pu min Tsi Tei (7) where o in the subscript is the outlet. For the latent heat transfer effectiveness a similar approach to that described for the sensible heat transfer effectiveness will be used, except that the latent heat transfer is used in lieu of the sensible heat transfer, as the equation is shown below: L sus csi cso eue ceo cei 2 u min csi cei (8) 8 3. FINITE ELEMENT MODEL 3.1 ERV Dimensions and Parameters Based on the mathematical model described above, a finite element software will be used to model the ability of the ERV to transfer sensible and latent heat. The software that will be used for this analysis is COMSOL. The ERV basic dimensions were taken from Reference [3] and are shown in Table 1. Table 1. ERV Basic Dimensions Length (mm) Height (mm) Membrane Height (mm) 250 2 0.1 The supply and exhaust parameters for both the summer and winter season were found by using the data from Reference [6] for air properties typically found on ERV designs. References [7] and [8] were used to evaluate other parameters required for the finite element model, based on the data provided by Reference [6]. The data found in References [6], [7], and [8] are shown in Tables 2 and 3 for the supply and exhaust streams, respectively. Table 2. Supply Parameters for Summer and Winter Seasons Inlet Dry Bulb Temperature (C) Inlet Dry Bulb Temperature (K) Inlet Wet Bulb Tempearture (C) Inlet Dry Bulb Temperature (K) Relative Humidity (%) Pressure (mbar) Density (kg/m^3) Dynamic Viscosity (kg/m*s) Thermal Conductivity (W/m*K) Diffusion (m^2/s) Concentration Air (mol/m^3) Concentration Water (mol/m^3) 9 Summer Winter 35.000 1.700 308.150 274.850 26.000 0.600 299.150 273.750 49.340 82.020 56.280 6.910 1.145 1.284 1.895E-05 1.738E-05 0.026 0.024 2.680E-05 2.120E-05 39.550 44.342 1.085 0.248 Table 3. Exhaust Parameters for Summer and Winter Seasons Exhaust Dry Bulb Temperature (C) Exhaust Dry Bulb Temperature (K) Exhaust Wet Bulb Tempearture (C) Exhaust Wet Bulb Tempearture (K) Relative Humidity (%) Pressure (mbar) Density (kg/m^3) Dynamic Viscosity (kg/m*s) Thermal Conductivity (W/m*K) Diffusion (m^2/s) Concentration Air (mol/m^3) Concentration Water (mol/m^3) Summer Winter 24.000 21.000 297.150 294.150 17.000 14.000 290.150 287.150 49.590 45.866 29.850 24.877 1.188 1.200 1.844E-05 1.830E-05 0.025 0.025 2.484E-05 2.436E-05 41.014 41.432 0.600 0.467 The membrane parameters were determined using the average temperatures of the dry bulb and wet bulb temperatures found for the supply and exhaust data found in Table 3 and 4. To determine the other parameters of the membrane, Reference [7] was used. The diffusion and the thermal conductivity through membrane were taken from Reference [4]. Table 4. Membrane Properties and Parameters Inlet Dry Bulb Temperature (C) Inlet Dry Bulb Temperature (K) Inlet Wet Bulb Tempearture (C) Inlet Dry Bulb Temperature (K) Density (kg/m^3) Thermal Conductivity (W/m*K) Diffusion (m^2/s) Membrane Concentration (mol/m^3) Diffusion (m^2/s) Air to H20 Summer Winter 29.500 11.350 302.650 284.500 21.500 7.300 294.650 280.450 1.160 1.240 0.130 0.130 8.000E-06 8.000E-06 40.269 42.838 2.680E-05 2.272E-05 3.2 Fluid Dynamics The initial stage of the finite element modeling is to resolve the flow through the ERV for both countercurrent and cocurrent flows. The fluid dynamics model that was selected is the incompressible Naiver-Stokes, steady state model in COMSOL. It was assumed in this model that the wall of the membrane has a no slip condition, and the symmetry plane at the center of the channels of the supply and exhaust flows are the system boundary. The fluid dynamics model is used, because it allows the heat transfer and convection and diffusion models to be defined. The other two models may be 10 defined by the fluid dynamics model, because the velocity profile is required in their input to evaluate the heat transfer and convection and diffusion models. 3.3 Heat Transfer For the heat transfer of the ERV, the conduction and convection, steady state model in COMSOL was used. In this multiphysics model, COMSOL will solve the heat transfer in the ERV, by providing data such as the temperature, temperature gradient, and heat flux. It was assumed in this model that the inner boundaries have continuity through the membrane and the symmetry plane at the center of the channels of the supply and exhaust flow has thermal insulation. It will also be assumed that there will be no velocity flow through the membrane. The heat transfer model will be used to calculate the sensible effectiveness of the ERV 3.4 Convection and Diffusion In the final stage of the analysis, the convection and diffusion, steady-state model will be selected in COMSOL. This model will be used to determine the ability of the ERV to humidify or dehumidify the air, by defining the diffusion constant for the membrane and air, and the vapor concentration in the air for both supply and exhaust. In this model the inner boundaries will also have continuity through the membrane, and the symmetry plane at the center of the channels of the supply and exhaust flow will be defined as insulation/symmetry. 3.5 Meshing To mesh the model, the mapped mesh parameters was be used. This provides more flexibility and the user has better control in preventing the meshing of the model from exceeding the computer’s memory that can be used with COMSOL. In order to solve the ERV in COMSOL, quadrilateral meshes were used, and were divided into equal spaces as defined below: Table 5. Elements Spacing of the ERV d L 10 10 200 11 Based on the division above, the ERV will have 6000 elements in a quadrilateral meshed in the model. 12 4. RESULTS 4.1 Problem Scenarios In order to evaluate the effectiveness of the ERV, various scenarios will be evaluated. The first scenario is to evaluate the ERV with velocities through both channels of the ERV between 1.0 - 1.5 m/s. The ERV will then be evaluated when the supply velocity is held at 1.5 m/s, while the velocity through the exhaust is varied from 1.0 to 1.5 m/s. The ERV will also be evaluated as the height of the exhaust channel is reduced to 1.33 x 10-3 m, while the velocity through the channels is 1.5 m/s. The final analysis is to vary the diffusion coefficient through the membrane from 8 x 10-6 to 8 x 10-8 m2/s. The ERV is evaluated for both summer and winter conditions, and for each season the countercurrent and cocurrent flow configuration is analyzed. 4.2 Summer and Winter Conditions with Equal Supply and Exhaust Flow 4.2.1 Summer Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated for the summer conditions using the data from Tables 1-4. The effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown Table 6 Table 6. Sensible and Latent Effectiveness for Summer Conditions at Equal Speed Speed (m/s) 1 1.25 1.5 Countercurrent Concurrent Countercurrent Concurrent S S L L 0.605 0.474 0.609 0.478 0.553 0.451 0.555 0.456 0.509 0.427 0.511 0.433 It can be seen from the results that for both countercurrent and cocurrent flow the latent effectiveness of the ERV is nearly equal to the sensible effectiveness. The difference between the sensible and latent effectiveness of the ERV were ranging from 0.002 to 0.006. The effectiveness of the ERV is nearly equal, because the diffusion coefficient used in the membrane allows a greater mass transfer. The effect of changing the diffusion coefficient through the membrane is evaluated later in the report. The results 13 also show that as the velocity increases, the sensible and latent effectiveness of the ERV decreases. For countercurrent flow, the sensible effectiveness decreases by 0.096 as the velocities through the channel increases, while for the cocurrent flow the sensible effectiveness decreases by 0.047. The latent effectiveness of the ERV for countercurrent flow decreases by 0.098 from the lowest to highest velocity, while the cocurrent flow decreases by 0.045. This phenomenon occurs because at slower velocities it allows a greater heat and mass transfer through the membrane of the ERV. Plots for the sensible and latent effectiveness for the countercurrent and cocurrent flow are shown in Figure 6 and 7, respectively. Sensible Effectiveness 0.620 0.600 0.580 0.560 e 0.540 Countercurrent 0.520 Concurrent 0.500 0.480 0.460 0.440 0.420 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 6. Summer Sensible Effectiveness for ERVs Latent Effectiveness 0.620 0.600 0.580 0.560 e 0.540 Countercurrent 0.520 Concurrent 0.500 0.480 0.460 0.440 0.420 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 7. Summer Latent Effectiveness for ERVs It can be seen that for both sensible and latent effectiveness the countercurrent flow ERV is more effective than the cocurrent flow configuration, which is the expected results 14 based on the configuration evaluated. The countercurrent flow is more effective because the heat and mass transfer for this configuration is better when compared to the cocurrent flow. The cocurrent flow is also faster to reach the equilibrium temperature or concentration between the two channels. As a result, the heat and mass transfer between the channels is zero. Therefore, for the same size ERV the countercurrent flow will have a greater temperature or concentration change as the air flows from inlet to outlet, when compared to the cocurrent flow. The sensible effectiveness of the countercurrent flow was 0.082-0.131 better than the cocurrent flow as the channel velocities decreased. For the latent effectiveness, the countercurrent flow was 0.078-0.138 more effective than the cocurrent flow as the channel velocities decreased. The full details of the calculation of the sensible and latent effectiveness may be found in Appendix A of the report. To better understand the results for the sensible and latent effectiveness of the ERV, the temperature and concentration profiles for the ERV is plotted. The results obtained for a channel flow of 1.25 m/s at various axial positions (x = 0, 0.125, and 0.250 m), is plotted as a function of the vertical distances. The plot of the temperature profile is shown in Figures 8 and 9 for countercurrent and cocurrent flow, respectively. Temperature vs y for Summer Countercurrent Flow 310 308 306 304 T (K) x= 0 x = 0.125 x = 0.25 302 300 298 296 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 8. Countercurrent Flow Temperature Profile at Varying Channel Location The result shows that at the inlet of the supply channel the temperature is approximately 308K. However, the temperature gradually decreases at the membrane, and a larger temperature variation at the outlet of the exhaust channel. The average temperature at 15 the outlet of the exhaust channel is approximately 303 K (using COMSOL boundary integration and the calculation of average temperature in Appendix A). At the channel axial midpoint (x = 0.125 m) the temperature gradually decreases from the bottom of the supply channel to the top of the exhaust channel. The temperature at the bottom of the ERV is approximately 306 K, and decreases to approximately 299 K at the top of the ERV. At the end of the ERV (x = 0.250 m) the same behavior can be seen as it was identified at x =0 m, however, the profile starts from the top of the exhaust channel to the bottom of the supply channel. The temperature at the exhaust inlet is approximately 297 K, while the average supply outlet temperature is 302 K. It can be seed that the maximum temperature change occurs for the supply flow at x = 0.250 m, while for the exhaust flow is at x = 0 m. Therefore, for the countercurrent flow ERV the temperature changes by approximately 6 K from the inlet to the outlet of the ERV, for both supply and exhaust flow. Temperature vs y for Summer Concurrent Flow 310 308 306 x= 0 T (K) 304 x = 0.125 x = 0.25 302 300 298 296 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 9. Cocurrent Flow Temperature Profile at Varying Channel Location The results for the cocurrent flow shows that at the inlet of the ERV (x = 0 m), there is a small temperature change for the supply and exhaust flows. However, at the membrane a larger temperature variation exists. The supply and exhaust inlet temperature for the cocurrent flow is identical to the countetercurrent flow, which are approximately 308 K and 297 K, respectively. At the channel axial midpoint, the same behavior occurs for the cocurrent flow when compared to the countercurrent flow. However, the temperature variation is not as steep as for the countercurrent flow. The temperature at the bottom of 16 the ERV is approximately 305 K and it decreased to 300 K at the bottom of the ERV. At the outlet of the ERV, it shows that for the cocurrent flow the supply and exhaust outlet temperature is almost equal. The supply outlet temperature is approximately 303 K, and the exhaust outlet temperature is approximately 302 K. Therefore, for the cocurrent flow the temperature changes from inlet to outlet of the ERV by approximately 5 K, for both supply and exhaust flows. The results for the countercurrent and cocurrent flows as shown in Figures 8 and 9, proves that the countercurrent flow is more effective than a cocurrent flow ERV. Since the cocurrent flow results in a 5 K temperature change from inlet to outel, while for the same size ERV the countercurrent flow has a temperature change of 6 K. In addition, if the length of the ERV was increased, the countercurrent flow outlet temperature still has a potential to change by 5 K, while the cocurrent flow may change by only 0.5 K. Therefore, the countercurrent flow configuration is a more ideal ERV to be used in HVAC system, when compared to the cocurrent flow configuration. A similar plot was also created for the concentration profile along the channel as describe above for the temperature profile. The countercurrent and cocurrent flow cases are show in Figures 10 and 11, respectively. Concentration vs y for Summer Countercurrent Flow 1.2 1.1 c (mol/m^3) 1 0.9 x= 0 x = 0.125 x = 0.25 0.8 0.7 0.6 0.5 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 10. Countercurrent Flow Concentration Profile at Varying Channel Location The plot for the countercurrent flow shows that at the inlet of the ERV, the supply inlet concentration is approximately 1.1 mol/m3, while the exhaust outlet average 17 concentration is approximately 0.865 mol/m3. At the channel axial midpoint, the concentration at the bottom of the ERV is approximately 1.0 mol/m3, and gradually decreases to approximately 0.7 mol/m3. At the end of the ERV, the supply average outlet concentration is approximately 0.821 mol/m3, while the exhaust inlet concentration is 0.6 mol/m3. Therefore, for the supply flow the concentration decreases by 0.264 mol/m3 from inlet to outlet, while the exhaust flow shows an increase of concentration by 0.265 mol/m3. Concentration vs y for Summer Concurrent Flow 1.2 1.1 c (mol/m^3) 1 0.9 x= 0 x = 0.125 x = 0.25 0.8 0.7 0.6 0.5 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 11. Cocurrent Flow Concentration Profile at Varying Channel Location The plot for the cocurrent flow shows that at the inlet for both supply and exhaust flows of the ERV the concentration is identical to the countercurrent flow, which are 1.1 mol/m3 and 0.6 mol/m3, respectively. Similar to the temperature profile, at the inlet of the ERV, there is a large variation of concentration at the membrane, when moving from supply to exhaust channel boundaries. At the outlet of the ERV, it shows that the supply average concentration is approximately 0.868 mol/m3, and the outlet average concentration is approximately 0.817 mol/m3. Therefore, for both supply and exhaust flows it showed that there was a variation of 0.217 mol/m3 from inlet to outlet of the ERV. The results from the concentration profile for both countercurrent and cocurrent flow are similar to the temperature profile. Therefore, the concentration profile also shows that the countercurrent flow configuration is more effective than the cocurrent flow configuration. 18 4.2.2 Winter Conditions Through the same approached used for the summer conditions, the winter conditions was also evaluated. A summary of the results for the winter condition is shown below: Table 7. Sensible and Latent Effectiveness for Winter Conditions at Equal Speed Speed (m/s) 1 1.25 1.5 Countercurrent Concurrent Countercurrent Concurrent S S L L 0.552 0.441 0.553 0.444 0.501 0.416 0.502 0.420 0.460 0.392 0.461 0.395 The results for the winter conditions shows that the latent effectiveness of the ERV for both countercurrent and cocurrent flow also have a similar behavior as described for the summer conditions. However, the sensible and latent effectiveness are slightly lower to the winter conditions. The countercurrent flows sensible effectiveness for the winter condition is 0.053-0.049 lower than the summer conditions as the velocity increases, while the latent effectiveness is 0.056-0.050 lower as the velocity increases. For the cocurrent flow winter conditions, the sensible effectiveness is 0.033-0.035 lower than the summer conditions as the velocities increases, while the latent effectiveness is 0.0340.038 lower as the velocities increases. This variation is due to the operating conditions assumed for the supply and exhaust flows during the winter conditions. The results also show that as the velocity increases, the sensible and latent effectiveness of the ERV decreases, which is the same behavior as for the summer conditions. It can be seen that for the countercurrent flow the sensible and latent effectiveness of the ERV decreases by 0.091 and 0.092, respectively, as the velocity increases. However, for the cocurrent flow, the sensible and latent effectiveness decreases by 0.049 for both as the velocity increases. The sensible and latent effectiveness for the countercurrent and cocurrent flow are plotted in Figures 12 and 13, respectively. 19 Sensible Effectiveness 0.560 0.540 0.520 0.500 Countercurrent 0.460 Concurrent e 0.480 0.440 0.420 0.400 0.380 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 12. Winter Sensible Effectiveness for ERVs Latent Effectiveness 0.560 0.540 0.520 0.500 Countercurrent 0.460 Concurrent e 0.480 0.440 0.420 0.400 0.380 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 13. Winter Latent Effectiveness for ERVs The plot shows that for both sensible and latent effectiveness the countercurrent flow ERV is more effective than the cocurrent flow configuration. This behavior is similar to that observed for the summer conditions. The sensible effectiveness of countercurrent flow is shown to be 0.111-0.069 higher than the cocurrent flow, as the velocity increases. However, for the latent effectiveness the countercurrent flow is shown to be 0.109-.065 higher than the cocurrent flow, as the velocity increases. The countercurrent and cocurrent flow ERV temperature profiles at the channel axial midpoint, and for increasing vertical distances, at a speed of 1.25 m/s, for both summer conditions are shown in Figure 14. 20 Temperature vs y at Midpoint of Channel 310 305 300 Countercurrent Flow Summer Concurrent Flow Summer Countercurrent Flow Winter Concurrent Flow Winter T (K) 295 290 285 280 275 0 0.001 0.002 0.003 0.004 0.005 y (m) Figure 14. ERV’s Temperature Profile at x = 1.25 m It can be observe that for countercurrent flow for summer and winter conditions, the temperature gradient from the bottom of the ERV’s channel to the top channel is slightly greater than for the cocurrent flow. This indicates that the heat transfer of the countercurrent flow is greater, which leads to a higher sensible effectiveness. The corresponding concentration profiles are plotted in Figure 15. Concentration vs y at Midpoint of Channel 1.1 1 0.9 T (K) 0.8 Countercurrent Flow Summer Concurrent Flow Summer Countercurrent Flow Winter Concurrent Flow Winter 0.7 0.6 0.5 0.4 0.3 0.2 0 0.001 0.002 0.003 0.004 0.005 y (m) Figure 15. ERV’s Concentration Profile at x = 1.25 m The same behavior as that for the temperature profiles is observed for the concentration profiles. Therefore, this also indicates that the countercurrent flow is more effective than the cocurrent flow configuration. 21 4.3 Summer and Winter Conditions with Varying Exhaust Flow 4.3.1 Summer Conditions Using the same approach as used in section 4.2, the ERV was analyzed for supply flow at 1.5 m/s, while the exhaust flow was varied from 1 to 1.5 m/s. A summary of the results for the summer condition is shown below: Table 8. Sensible and Latent Effectiveness at Varying Exhaust Flow (Summer) Speed Inlet (m/s) 1.5 1.5 1.5 Speed Outlet Countercurrent Concurrent Countercurrent Concurrent (m/s) S S L L 1 1.25 1.5 0.674 0.581 0.509 0.551 0.482 0.427 0.673 0.582 0.511 0.552 0.485 0.433 Based on the results, it can be seen that a similar trend is observed to that shown in Table 6 when the supply and exhaust flows are equal. The countercurrent flow effectiveness is higher than the cocurrent flow, and the sensible and latent effectiveness are almost identical. However, as the exhaust flow decreases the sensible and latent effectiveness increase. Slower exhausts flow than the supply is more effective than an ERV with equal channel flows, because the temperature and concentration variation is much higher, which results in a higher heat and mass transfer. Analyzing the results, it can be seen that the sensible and latent effectiveness increases by 0.164 and 0.161, respectively, as the velocity of the outlet flow decreases for the countercurrent flow configuration. For the cocurrent flow, the sensible and latent effectiveness increases by 0.123 and 0.120, respectively, as the velocity decreases. The temperature profiles for both countercurrent and cocurrent at x = 0.125 m and at different channel flows are shown in Figures 16 and 17, respectively. 22 Temperature vs y for Countercurrent Flow at Varying Exhaust Speed 307 306 305 304 303 T (K) Exhaust 1.5 Exhaust 1.25 Exhaust 1 302 301 300 299 298 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 16. Temperature Profile at Varying Exhaust Flows (Countercurrent) Temperature vs y for Concurrent Flow at Varying Exgaust Speed 306 305 304 303 T (K) Exhaust 1.5 Exhaust 1.25 Exhaust 1 302 301 300 299 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 17. Temperature Profile at Varying Exhaust Flows (Cocurrent) Figures 16 and 17 shows that the temperatures variations in the supply channel are almost equal to the different exhaust flows. For the countercurrent flow, the variation of supply temperature is approximately 0.2 K as the velocity decreases, while for the cocurrent flow, the variation of supply temperature is approximately 0.1 K. However, there is a higher temperature gradient as it moves closer to the membrane and to the top of the ERV, which indicates a greater heat transfer. The variation of temperature at the exhaust channel is approximately 0.5 K as the velocity decreases, for both countercurrent and cocurrent flow configuration. Since, a slower exhaust flow shows a 23 greater temperature variation, the sensible effectiveness will be higher than channels with equal flow. The concentration profiles are plotted for both countercurrent and cocurrent flow in Figures 18 and 19, respectively. Concentration vs y for Countercurrent Flow at Varying Exhaust Speed 1.05 1 0.95 c (mol/m^3) 0.9 Exhaust 1.5 Exhaust 1.25 Exhaust 1 0.85 0.8 0.75 0.7 0.65 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 18. Concentration Profile at Varying Exhaust Flows (Countercurrent) Concentration vs y for Concurrent Flow at Varying Exgaust Speed 1.05 1 0.95 c (mol/m^3) 0.9 Exhaust 1.5 Exhaust 1.25 Exhaust 1 0.85 0.8 0.75 0.7 0.65 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 y (m) Figure 19. Concentration Profile at Varying Exhaust Flows (Cocurrent) We observe the same outcome as that described for the temperature profiles, where the countercurrent flow is more effective than the cocurrent flow. The concentration variation for the countercurrent flow at decreasing exhaust flow is approximately 0.01 mol/m3, while for the cocurrent flow is lower than 0.01 mol/m3. It can also be seen that the concentration gradient is much higher for the exhaust channel as compared to the 24 supply channel. The concentration variation for both countercurrent flow and cocurrent flow at the top of the ERV is approximately .025 mol/m3, as the velocity decreases. The sensible and latent effectiveness for both countercurrent and cocurrent flow are plotted in Figures 20 and 21. Sensible Effectiveness 0.720 0.670 0.620 e Countercurrent 0.570 Concurrent 0.520 0.470 0.420 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 20. Summer Sensible Effectiveness for ERVs with Varying Exhaust Flow Latent Effectiveness 0.720 0.670 e 0.620 Countercurrent 0.570 Concurrent 0.520 0.470 0.420 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 21. Summer Latent Effectiveness for ERVs with Varying Exhaust Flow It also shows that the effectiveness is greater when the exhaust flow decreases. 4.3.2 Winter Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated using the data from Tables 1-4 for the winter conditions when the supply flow is held at 1.5 m/s and the exhaust flow were 25 varied from 1 to 1.5 m/s. The effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown below: Table 9. Sensible and Latent Effectiveness at Varying Exhaust Flow (Winter) Speed Inlet Speed Outlet Countercurrent Concurrent Countercurrent Concurrent (m/s) (m/s) S S L L 1.5 1 0.605 0.504 0.611 0.509 1.5 1.25 0.524 0.441 0.526 0.446 1.5 1.5 0.460 0.392 0.461 0.395 Based on the data shown in Table 9, the winter condition also has the same results as the summer conditions. The sensible and latent effectiveness for both countercurrent and cocurrent flow are almost equal, due to the high diffusion rate to the membrane. The effectiveness of the countercurrent flow is higher than the cocurrent flow as shown in Figures 22 and 23, for sensible and latent effectiveness, respectively. The table also shows that as the velocity through the exhaust flow decreases, the effectiveness increases when compared to a system with equal supply and exhaust channel flow. Sensible Effectiveness 0.630 0.580 0.530 e Countercurrent Concurrent 0.480 0.430 0.380 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 22. Winter Sensible Effectiveness for ERVs with Varying Exhaust Flow 26 Latent Effectiveness 0.630 0.580 0.530 e Countercurrent Concurrent 0.480 0.430 0.380 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 Speed (m/s) Figure 23. Winter Latent Effectiveness for ERVs with Varying Exhaust Flow As indicated above Figures 22 and 23 shows that the countercurrent flows are more effective than the cocurrent flow, for both sensible and latent effectiveness. The temperature and concentration profile will not be plotted for the winter conditions, because the gradient will be similar as shown for the summer conditions. 4.4 ERV Effectiveness as the Exhaust Height is Varied 4.4.1 Summer Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated using the data from Tables 1-4 for the summer conditions when the supply flow is held at 1.5 m/s and the height of the exhaust channel was reduced, while keeping the mass flow rate constant as the lowest flow. The effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown below: d (m) 1.33E-03 2.00E-03 4.4.2 Speed Countercurrent Concurrent Countercurrent Concurrent (m/s) S S L L 1.5 0.602 0.472 0.601 0.478 1.5 0.509 0.427 0.511 0.433 Winter Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated using the data from Tables 1-4 for the winter conditions when the supply flow is held at 1.5 m/s and the height of the exhaust channel was reduced, while keeping the mass flow rate constant as the lowest flow. The 27 effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown below: d (m) 1.33E-03 2.00E-03 Speed Countercurrent Concurrent Countercurrent Concurrent (m/s) S S L L 1.5 0.547 0.439 0.539 0.437 1.5 0.460 0.392 0.461 0.395 4.5 ERV Effectiveness as the Diffusion through the Membrane is Varied 4.5.1 Summer Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated using the data from Tables 1-4 for the summer conditions when the supply flow is held at 1.5 m/s and the exhaust flow were varied from 1 to 1.5 m/s. The effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown below: 4.5.2 Winter Conditions Through the use of COMSOL and the methods described in section 3, the sensible and latent effectiveness of the ERV were evaluated using the data from Tables 1-4 for the summer conditions when the supply flow is held at 1.5 m/s and the exhaust flow were varied from 1 to 1.5 m/s. The effectiveness of the ERV was calculated using equations (12) and (13). A summary of the results for the summer condition is shown below: 28 5. CONCLUSION Based on the results, it was determined that the countercurrent flow ERV is more effective than a countercurrent flow ERV. Summer and winter conditions do not affect the overall performance of the ERV, since it is dependant on the inlet and outlet flow of the ERV. For equal supply and exhaust flow, the effectiveness increases as the flow through the channel decreases. However, if the supply and exhaust flow are not equal, the effectiveness increases as the exhaust flow decreases, assuming that the supply flow is held constant. The ERV is also more effective when the exhaust flow is varied from the supply flow as shown in section 4.3. It was also shown that the as the height of the exhaust channel decrease and keeping the supply channel the same as the previous scenarios, the sensible and latent effectiveness also increases. Finally, if the diffusion rate through membrane increases, the latent effectiveness also increases. For further analysis, the ERV may also be compared with a cross flow configuration. The cross flow configuration will require a three dimensional analysis in COMSOL, which will be more complex. This analysis may be used to determine if the cross flow ERV is more effective than the countercurrent or cocurrent flow ERV. The cross flow model in COMSOL may also be used to compare previously analyzed cross flow model, such as the research done by Zhang et al. [2] and Min et al. [3]. 29 6. REFERENCES [1] “Thermal Comfort”, Wikipedia, September 26, 2010 http://en.wikipedia.org/wiki/Thermal_comfort, Web. November 11, 2010 [2] Zhang, L.Z.; Jiang, Y., Heat and mass transfer in a membrane-based energy recovery ventilator, Elsevier Ltd., Journal of Membrane Science (1999) 29-38 [3] Min, Jingchun; Su, Ming, Performance analysis of a membrane-based energy recovery ventilator: Effects of membrane spacing and thickness on the ventilator performance, Elsevier Ltd., Applied Thermal Engineering 30 (2010) 991-997 [4] Zhang, Li-Zhi, Heat and mass transfer in quasi-counter flow membrane-based total heat exchanger, Elsevier Ltd., International Journal of Heat and Mass Transfer 53 (2010) 5478-548 [5] COMSOL Multiphysics Modeling Guide, COMSOL Version 3.5a, COMSOL AB, 1998-2008 [6] ANSI/AHRI Standard 1060 2005 Standard for Performance Rating of Air-to-Air Exchangers for Energy Recovery Ventilation, Air Conditioning, Heating, and Refrigeration Institute (AHRI), 2005 [7] Cengel, Yunus, Heat and Mass Transfer A Practical Approach, Third Edition, McGraw-Hill Companies, New York, 2007, Pages 782 and 860 [8] “Psychometric Calculations”, Sugar Engineers, http://www.sugartech.co.za/psychro/index.php, Web. November 16, 2010 30 7. APPENDIX A 7.1 Sensible and Latent Effectiveness Calculation In order to calculate the sensible and latent effectiveness, the boundary integration of COMSOL was used to aid in the calculation of the average temperature and concentration at the supply and exhaust, inlet and outlet boundaries. The average temperatures and concentrations were calculated using the following equations, respectively. d Tave T u dy 0 (A1) d u dy 0 d cave c u dy 0 (A2) d u dy 0 Based on equations (A1) and (A2), the latent and sensible effectiveness were calculated for varying conditions. The calculation actual calculations for the effectiveness may be found in the excel file ERV Properties and Calculations.xls along with the report. 31