Front: Turning the tide ERIKS MARINE INDUSTRY SERVICES Inside: When time isn’t on your side, we are Off-hire time. Late docking time. Delayed sailing time. When it feels as if time is against you, ERIKS Marine Industry Services can help to turn the tide, with comprehensive component supply, extensive engineering resources, and technical expertise in repair and replacement – all supported by a global logistics infrastructure. Whether it’s key equipment failure, damage from grounding or other accidents, problems with cargo handling gear, temperature control and refrigeration equipment, or charging or discharging machinery – when you need a situation resolved you need it resolved quickly. So you need a supplier you can rely on to supply the right parts, to the right place, at the right time. That means you need a supplier with a complete understanding of the marine industry and the equipment it employs, of the demands of classification and legislation, and with the know-how and capability to repair or replace – and even upgrade – at sea, in port, or in dry dock, whether in an emergency or during a scheduled service. ERIKS Marine Industry Services has the products, the expertise, and the resources, to get your vessel back on hire, out of port or dry dock and back on schedule – quickly, efficiently, and cost-effectively. Repair or replace? When a breakdown occurs, the temptation is to effect a repair immediately and get your vessel underway as soon as possible. In fact, if your chosen engineering partner has repair expertise but no capability to supply a replacement, that will be the only option offered. Even though it could have a worse impact in terms of cost or scheduling further down the line. ERIKS Marine Industry Services, on the other hand, has the capability and resources to offer you – where practical – the option to repair or replace. So you can make your decision based on what’s best for your budget and your schedule. In addition, ERIKS’ extensive inhouse engineering facilities give you better control over lead times – as well as quality – so that, if you opt for a temporary repair, a full repair can be more effectively scheduled to suit your requirements and availability of the replacement item. More monitoring, less off-hire time Condition Based Monitoring (CBM) is another ERIKS service which can deliver extensive benefits for your budget, your schedule, and your off-hire time. Our highly-trained, dedicated, CBM technicians – who have extensive vessel experience – can carry out a range of monitoring services to help you establish a reliability-based maintenance strategy. As well as reducing the risk of catastrophic failures, extending equipment life and increasing productivity, CBM can even be used to extend the interval between inspections, on agreement with the relevant classification bodies. ERIKS CBM services comprise: Vibration and oil analysis Thermographic surveys Dynamic on-site balancing Motor monitoring Laser alignment Filtration Accreditations, partnerships, locations ERIKS Marine Industry Services: are the only national SKF Certified Maintenance Partner are S.E.C. accredited marine engineers have a close working relationship with all 13 IACS members operate to SOLAS, IMO and MARPOL standards and regulations have UK marine engineering facilities in - Basildon - Glasgow - Great Yarmouth - Grimsby - Hull - Liverpool - Lowestoft and - Southampton, plus extensive locations worldwide. Box-out: The in-house advantage Unlike many component suppliers, ERIKS Marine Industry Services has extensive engineering facilities. This means ERIKS can be totally solution neutral: carrying out a repair rather than a replacement if this would be more cost-effective. In addition, ERIKS’ marine engineering expertise opens up even more possibilities. For example, whilst recently dismantling an alternator in preparation for a rewind, ERIKS technicians realised they could upgrade the rewind to provide the same output in a smaller footprint, and were able to offer this option to the customer as a cost-saving alternative. Suppliers lacking in-house engineering facilities can only offer replacement parts, not expertise and cost-saving solutions. ERIKS from bow to stern ERIKS Marine Industry Services offers a comprehensive repair and replacement parts service, for vessels of all types and tonnage. Diagram captions: Propulsion shaft lines Main propulsion gearboxes Cargo and deck handling equipment Winches Gen-sets and electric motors Electronics and control systems Cargo and auxiliary infrastructure, including pumps Bearings for bow, stern and azimuth thrusters, and azimuth pods Stabilisers and rudders ERIKS Core Competences ERIKS’ expertise in the marine industry encompasses the following wide range of products – including own-brand – and services. Bearings and lubrication In-depth capabilities to meet all your marine bearing requirements, from a straightforward replacement (fully warranted by the manufacturer) to an in-house UK manufactured special part from Revolvo, a split roller bearing from our SRB plant, white metal shaft bearings, or large slewing ring bearings. Our lubrication services include the development and installation of effective lubrication solutions. Facilities and resources Revolvo manufacturing: design, application, production and technical support Bearing Core Competence Centre: optimum unbiased solutions SKF’s only Certified Maintenance Partner – accredited quality of technical ability Capabilities Specialist global product sourcing Large bearing refurbishment Bearing condition monitoring products Manufacture of specials, obsolete and OEM replacement (ball, cylindrical and taper roller up to 1½ metres diameter) Application re-engineering Bearing failure mode reporting Replacement part supply Valves One of the best-known suppliers of valves to the Marine industry is Econosto – an ERIKS company. ERIKS supplies standard valves from stock, as well as sourcing customised items for special projects – all to recognised international marine standards. Technical teams will help to specify your requirements, from a single stock item to a specially-built or modified system. Facilities and resources Vast stock of private label valves and spares Actuators and control systems for valves Fast global despatch Actuation, modifications, repairs, painting and special finishes Capabilities Technical advice Dedicated major contracts project team Application engineering advice Testing services in-house or on-site, including PMI, pressure, temperature, hot oil, hardness and non-destructive examination Pumps From new pumps, gaskets and bearings, to repairs, an overhaul, an upgrade or a complete system redesign – depending on your situation, schedule and budget – ERIKS Marine Services has an unparalleled capability and expertise you can rely on, to provide the most effective solution for maximum productivity and enhanced profitability. Facilities and resources Nationwide repair workshops In-house design and fabrication Capabilities New pumps Spare parts Reverse engineering Maintenance, overhaul, uprating, repair Condition-based monitoring Comprehensive pump reports, incorporating digital images, test results and lead times (for repair and replacement) Turnkey projects Fault diagnostics Inventory management and rationalisation Pump energy audits Motors, generators and alternators Motors in the marine environment need to be reliable above all else. But true reliability means more than just continuous operation. It also means a consistent level of performance, minimal energy consumption, and a predictable lifespan. ERIKS Marine Industry Services offers much more than just replacement products. Our expertise in application engineering is essential to improving your competitiveness, and we can provide you with the correct drives solution whatever your requirements. Capabilities Standard and High Voltage HV switchgear Ongoing monitoring, repair, upgrades Rewinds SEEMP creation and compliance Complete project management from initial drive selection to installation and commissioning Advice and solutions for MRO and OEM requirements Premium efficiency IE2 and IE3 Optimal cost of ownership Safe area and ATEX Special designs and modifications UK’s largest Brook Crompton and WEG distributor Gaskets As a market leader in the design and specification of gaskets, we can supply production volumes and low volume specials to order. Our specialists can help you re-engineer existing applications, or develop new ones. Facilities and resources CAD/automated cutting machines CNC water jet, knife cutting and routing machines CAD linked direct to product Comprehensive base materials stocks Technical support and advice Capabilities Rapid prototyping and production Independent technical support Any size or shape Application or re-engineering Kan Ban, kitting and assembly / installation packs High-pressure and high-temperature solutions Hose and bellows Hose applications, end fittings and assembly vary widely in the marine environment. Once the ERIKS Marine Industry Services technical team understands your hose application, they will recommend the correct hose, which will then undergo rigorous testing during assembly – including hydrostatic pressure testing in accordance with IACS, to ensure maximum service life and safety. Facilities and resources Large stocks of hoses and fittings to enable fast delivery Metallic hose manufacture for demanding applications End terminations in non-corrodable materials Anti-static assemblies Rubber hose for all general-purpose hoses PTFE and silicon hose assembly for corrosive applications Bellows and expansion joints Capabilities Application-specific engineering advice 800 Bar test rigs Rapid hose assembly Hoses built to order Hose management database creation and maintenance ISO9001 certified, ensuring you are dealing with a high-quality supplier ASME9 specialist welding certification compliant Hydraulics and filtration ERIKS’ engineers can advise and implement solutions to upgrade and enhance the hydraulics and filtration systems on your vessel. Our teams are available to work closely with our customers to resolve any technical challenges, from energy efficiency to system reliability. Facilities and resources System and power pack design team 30,000sq.ft production facility Volume hose production and kitting Oil and air analysis Vast stock, readily available Capabilities Pump, valve and cylinder refurbishment Oil quality analysis Power pack design and production Mobile system building Filtration system review Belts and pulleys The coupling, belt, chain drive or gear unit is the vital link between prime mover and driven machine in setting the speed, smoothing-out shock loads, and keeping things moving. As such, it demands careful selection, application and maintenance. Facilities and resources Application engineers Drive alignment and other maintenance tools Large stocks Computer Aided Design (CAD) Capabilities Application engineering Custom drive designs Problem solving Energy-saving advice Sealing ERIKS is Europe’s largest supplier of O-rings, and a world-class player in seals design and development. Facilities and resources Materials Technology Centre Computer-based design and FEA Test and development facility Qualified design and test engineers Manufacturing On-vessel support Sealjet machine – produces specials in minutes Capabilities Rapid prototyping Development of specialist compounds and materials Obsolete and non-standard manufacture Application re-engineering Replacement part supply OEM equivalents and alternatives Mechanical seal refurbishment Failure mode analysis Electronics A complete electronics service, from fault-finding to component replacement on boards. Resources 3 electronics centres around the UK Wide range of test rigs Specialist electronics team Specialist system design team Capabilities Full testing of wide range of manufacturers’ equipment Fault-finding Repair to original specification Bespoke solutions to specific customer problems Condition Based Monitoring Our range of CBM services provides a turnkey solution to reliability-based maintenance strategies, implemented by our highly-trained, dedicated condition monitoring technicians, with vessel experience. Resources Dedicated CBM technicians with vessel experience Infrared thermometers Thermal imaging cameras Dedicated servo test facility Capabilities Creation of monitoring schedule Interpretation of results Leak detection (including gases) Thermal imaging Testing of tachometry, electrical discharge, vibration, oil and grease Vibration analysis Tools, maintenance and PPE We can standardise, consolidate and simplify supplying your maintenance tools, equipment and supplies, and provide a comprehensive range of “head-to-toe” Personal Protection Equipment. Right parts, right place, right time Vessel breakdowns and maintenance don’t always happen where or when they’re convenient. So you need a supplier who can get the parts – and the know-how – to your vessel wherever it may be, as quickly as possible. ERIKS Marine Industry Services has a well-established international logistics capability, offering fast and efficient deliveries from a large stockholding. A single point of contact – with in-depth knowledge of the required documentation – simplifies and speeds up communications, as well as reducing banking, shipping and other purchasing costs. Our network of overseas suppliers can facilitate faster deliveries depending on your vessel’s position. And our UK stocks are held close to Birmingham International Airport, allowing immediate despatch of stocked items to all worldwide locations. Back: Plain sailing ERIKS Marine Industry Services can help to make your job easier, your vessel or fleet more efficient, and your business more profitable. Whether you need replacement parts for scheduled maintenance, repairs for a breakdown, or techniques to help you plan for one and avoid the other, ERIKS has the industry know-how, the passion for technology, and the breadth of resources, to meet your needs quickly and cost-effectively. Contact us now for an initial discussion of how we can help to turn the tide in your favour. Contact ERIKS Marine Industry Services Tel 0845 006 6000 www.eriks.co.uk