OHS017 Completed by: Dr. Pall Thordarson & A/Prof. Jonathan Morris Staff/Student number: OHS Risk assessment and control form For additional information refer to Risk Assessment and Control Form - guide to completing the form, OHS Risk Assessment and Control Procedure, OHS Risk Rating Procedure and the Hierarchy of Risk Controls. Faculty/Division: Faculty of Science Document number F10-RA-304 Risk assessment name School/Unit: All schools and units School of Chemistry Initial Issue date:16th August 2011 Current version: V1 Current Version Issue date 16th August 2011 Next review date: 16th August 2013 Flash Column Chromatography (generic) using silica or alumina Step 1: :- Identify the Activity and the location of the activity Step 2: :- : Identify who may be at risk by the activity: A number of people Description of Activity may be at risk from any activity. This may affect the risk controls needed. These people may include fellow workers, visitors, contractors and the public. The location of the activity may affect the number of people at risk Flash column chromatography for the purification of synthetic compounds using either silica or alumina. Glass columns are used, packed with silica or alumina. Eluting solvents can be any number of organic solvents, acids, bases or even water. This procedure is performed using a gentle (< 7 psi) pressure of nitrogen gas to elute the solvent. Persons at Risk Researcher, demonstrator or student performing the procedure. Other researchers, demonstrators or students in the same laboratory. Visitors or contractors entering the laboratory area PLEASE CONSULT RELEVANT SWP (F10-SWP-304) FOR THIS PROCEDURE Description of Location Research and teaching laboratories in the School of Chemistry F10 Step 3 to 7:- Identify Hazards, Risks and risk controls. 1. An activity may be divided into tasks. For each task identify the hazards and associated risks 2. List existing risk controls and determine a risk rating using the UNSW Risk Rating Procedure _____________________________________________________________________________________________________________________________________________________________________________ Page 1 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 3. Additional risk controls may be required to achieve an acceptable level of risk (Use hierarchy for risk controls).Re-rate the risk if additional risk controls used. Hazards Tasks (Step 3) Associated risks Risk rating with existing controls * Additional risk controls required Risk Rating with additional controls * (Step 5) (Step 6) (Step 7) Existing risk controls (Step 4) C Handling, use and disposing of silica or alumina for packing column or dry loading sample Using pressure to pack or elute column Handling glassware, including columns, vials and solvent reservoirs. Fine silica or alumina dust Damage to lungs from dust – possible harm to respiratory system. Long term effects possible Implosion or Explosion of glass. Cuts or related physical injuries Sharp edges, cracks, broken glass and other physical injury due to glass Cuts or related physical injuries SWP F10-SWP-304 for flash column chromatography. Appropriate training. All handling of dry silica or alumina must be carried out in a fume hood. Avoid breathing dust. Use appropriate PPE including protective safety glasses and a laboratory coat and especially chemically compatible gloves at all times. Use of facemask (type: AS 1716 P1 recommended, especially for larger quantities (> 50 g). SWP F10-SWP-304 for flash column chromatography. Appropriate training. Inspect glassware prior to use for cracks/faults. Make sure that column is securely clamped. Only use in ventilated fume cupboard. Always pull fume cupboard sash down when this is possible. Correct use of pressured gas – use only very gentle pressure / flow. Use gloves and other appropriate PPE. SWP F10-SWP-304 for flash column chromatography. Appropriate training. Inspect columns, sample and collection vials for cracks before use and replace if faulty. Show extra care with adapters used to apply pressure on column and when fitting these with tubes for nitrogen gas. Correct use of glassware. Use gloves, preferably leather and other appropriate PPE such as protective safety glasses and a laboratory coat. L R 4 D M 3 D M 2 C M _____________________________________________________________________________________________________________________________________________________________________________ Page 2 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 C L R Hazards Tasks (Step 3) Associated risks Risk rating with existing controls * Additional risk controls required Risk Rating with additional controls * (Step 5) (Step 6) (Step 7) Existing risk controls (Step 4) C Use and disposal of solvents to pack and elute column or dissolve sample. Use and handling of sample(s). Use of nitrogen gas to run pressurised columns Toxic, flammable or irritant solvents and sample(s). Risk of adverse reaction. Toxic effects. Risk of fire. Acid or corrosive chemical burns. Nitrogen gas replacing oxygen in the atmosphere Asphyxiation from nitrogen gas SWP F10-SWP-304 for flash column chromatography. Consult MSDS for all chemicals used and fill in the corresponding School of Chemistry Risk assessment form. Appropriate training. First aid on site. Wear proper PPE, especially chemically compatible gloves and protective eyewear. Dilute corrosive substances if possible. Avoid ignition sources. Carry all work out in a fume hood. Clean up spillages immediately. SWP F10-SWP-304 for flash column chromatography. Appropriate training. Perform flash chromatography in a fume hood. Ensure to close nitrogen source off immediately after use. L R 3 D M 5 E M _____________________________________________________________________________________________________________________________________________________________________________ Page 3 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 C L R Step 8: :- List Emergency procedures and controls .List Emergency controls for how to deal with fires, spills or exposure to hazardous substances and/or emergency shutdown procedures From SWP F10-SWP-304 for flash column chromatography: Mop up spilt silica or alumina with damp cloth. If silica or alumina is inhaled move to fresh air and obtain medical assistance. In case of solvent spillage, do not operate switches nearby and mop up solvent if in fume cupboard. If spillage occurs outside fume hood, evacuate area and allow to evaporate. Turn off nearby power at power point. If unable or unsafe to do so use the emergency cut-off switch (red button) for the laboratory (e.g., lF10-234) usually located on the wall near the entrance to the lab. Contain the fire or spillage if safety of all personnel is not compromised, otherwise shutdown the power using the emergency cut-off switch (red button) for the laboratory (e.g.,, lF10-234) and call the security for emergency (x56666). Step 9:- Additional controls Implementation Date all controls implemented : I(name): have implemented the controls identified in step 6 (signature) Step 10:- List legislation, standards and codes of practice relevant to this risk assessment NSW OHS Act 2000, NSW OHS Regulation 2001, Code of Practice for the Labelling of Workplace Substances AS/NZS 2243.2:2006. Safety in laboratories. Part 2: Chemical aspects AS/NZS 2243.6-1990. Safety in laboratories. Part 6: Mechanical Aspects. AS/NZS 2161.1:2000 Occupational Protective Gloves – Selection, Use and Maintenance _____________________________________________________________________________________________________________________________________________________________________________ Page 4 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 Step 11:- Authorisation Note: Local supervisor must determine appropriate authorisation and final sign off when this document is downloaded. Authorised by: Date: Signature: (not required for generic version) Step 12:- Acknowledgement of Understanding All persons performing these tasks must sign that they have read and understood the risk assessment (as described in OHS329 Risk Assessment and Control Procedure). Note: for activities which are low risk or include a large group of people (e.g. open days, BBQ’s, student classes etc), only the persons undertaking the key activities need to sign below. For all others involved in such activities, the information can be covered by other methods including for example a safety briefing, induction, and/or safety information sheet (ensure the method of communicating this information is specified in the risk assessment). Risk assessment name and version number: Name I have read and understand this risk assessment Signature _____________________________________________________________________________________________________________________________________________________________________________ Page 5 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 Date _____________________________________________________________________________________________________________________________________________________________________________ Page 6 of 5 Risk Assessment and Control Form Current Version: 3.4, 22/06/2011 UNSW Concise OHS Risk Rating Table (OHS696) (Refer to OHS328 OHS risk rating procedure and/or OHS307 Hazard and Incident Reporting Procedure ) Step 1 – Consider the Consequences What are the consequences of this event occurring? Consider what could reasonably happen with existing controls in place or if an incident has occurred consider what could have reasonably happened as well as what actually happened. Look at the descriptions and choose the most suitable Consequence. Step 2 – Consider the Likelihood What is the likelihood of the consequence identified in step 1 happening? Look at the descriptions and choose the most suitable Likelihood Step 3 – Calculate the Risk 1.Take the consequences rating (1-5) and select the correct column 2.Take the likelihood rating(A-E) and select the correct row 3. Select the risk rating where the two ratings cross on the matrix below. VH = Very high, H = High, M = Medium, L = Low CONSEQUENCES 5. Severe : death or permanent disability to one or more persons A. Almost certain: expected to occur in most circumstances 1 2 3 4 5 A M H H VH VH B M M H H VH C L M H H VH D L L M M H E L L M M M B. Likely: will probably occur in most circumstances 4. Major : hospital admission required C. Possible: could occur at some time D. Unlikely: is not likely to occur in normal circumstances 2. Minor : first aid required E. Rare: may occur only in exceptional circumstances 1. Insignificant: injuries not requiring first aid Risk level LIKELIHOOD 3. Moderate :medical treatment required Required action Very high Act immediately: The proposed task or process activity must not proceed. Steps must be taken to lower the risk level to as low as reasonably practicable using the hierarchy of risk controls. High Act today: The proposed activity can only proceed, provided that: (i) the risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls; (ii) the risk controls must include those identified in legislation, Australian Standards, Codes of Practice etc. (iii) the risk assessment has been reviewed and approved by the Supervisor and (iv) a Safe Working Procedure or Safe Work Method has been prepared. (v) The supervisor must review and document the effectiveness of the implemented risk controls. Medium Act this week: The proposed task or process can proceed, provided that: (i) the risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls; (ii) the risk assessment has been reviewed and approved by the Supervisor and (iii) a Safe Working Procedure or Safe Work Method has been prepared. Low Act this month: Managed by local documented routine procedures which must include application of the hierarchy of controls. Page 7 of 5 Risk Assessment and Control Form Current Version: 3.3, 19/11/2010 Page 8 of 5 Risk Assessment and Control Form Current Version: 3.3, 19/11/2010