Chapter 3 Drug and Excipients Profile CHAPTER-III DRUG AND EXCIPIENTS PROFILE 3.1. PROFILE OF ACTIVE DRUG PANTOPRAZOLE SODIUM SESQUIHYDRATE 3.1.1. Chemical Name of the Active Constituent Pantoprazole sodium sesquihydrate Sodium 5-(difluoromethoxy)-2-[[(3,4-dimethoxy-2-pyridinyl)methyl] sulfinyl]1H-benzimidazole sesquihydrate (Delayed-Release Tablets Monograph. Marketed by: Wyeth Pharmaceuticals Inc., Philadelphia, PA 19101 under license from Nycomed, GmbH D78467 Konstanz, Germany. Available at http://www.rxlist.com/protonix-drug.htm.). 3.1.2. Description Pantoprazole is a proton pump inhibitor that exerts its actions by binding to the proton pump (H+,K+-adenosine triphosphatase) in the parietal cells of stomach. Pantoprazole sodium sesquihydrate empirical formula is C16H14F2N3NaO4S x 1.5 H2O. Its molecular weight is 432.4, and it has the following structural formula: Figure 3.1. Structural formula of Pantoprazole sodium Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 56 Chapter 3 Drug and Excipients Profile Pantoprazole sodium sesquihydrate Pantoprazole sodium sesquihydrate is a white to off-white crystalline powder and is racemic. It is freely soluble in water, very slightly soluble in phosphate buffer at pH 7.4, and practically insoluble in n-hexane. 3.1.3. Classification Proton pump inhibitor 3.1.4. Pharmacokinetics After oral and IV administration of Pantoprazole at single doses ranging from 10 to 120 mg, a good linear correlation was seen between the dose administered and the Cmax, as well as the area under the concentration time curve. The major pharmacokinetic parameters of Pantoprazole after administration of a single dose orally to healthy participants are summarized in the below table: Table 3.1. Pharmacokinetic parameters of Pantoprazole Dose Pantoprazole Parameters Cmax (μg/mL) tmax (h) AUC t1/2 (h) (μg.h/mL) 40 mg 2.84 2.27 6.90 1.45 40 mg 2.97** 6.29** 5.70** 1.23** 40 mg 2.33** 7.50** 3.94** 1.10** ** under fed condition Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 57 Chapter 3 Drug and Excipients Profile 3.1.4.1. Absorption Pantoprazole peak plasma concentrations (Cmax) occur in approximately 2.50 hours. Pantoprazole undergoes little first-pass metabolism with an estimated absolute oral bioavailability of 77%. Administration of Pantoprazole with food may delay its absorption up to 2 hours or longer; however, the Cmax and the extent of pantoprazole absorption (AUC) are not altered. Thus, Pantoprazole Tablets may be taken without regard to timing of meals. 3.1.4.2. Distribution Pantoprazole is highly bound to plasma proteins (98%), primarily albumin. Pantoprazole volume of distribution ranges from 0.15 to 0.17 L/Kg, suggesting localization of a major fraction of it within the extracellular water. 3.1.4.3. Metabolism Pantoprazole is extensively metabolized in the liver through the cytochrome P450 (CYP) system. Pantoprazole metabolism is independent of the route of administration (intravenous or oral). The main metabolic pathway is demethylation, by CYP2C19, with subsequent sulfation; other metabolic pathways include oxidation by CYP3A4. There is no evidence that any of the Pantoprazole metabolites have significant pharmacologic activity. 3.1.4.4. Excretion After a single oral or intravenous dose of 14C-labeled Pantoprazole to healthy, normal metabolizer volunteers, approximately 71% of the dose was Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 58 Chapter 3 Drug and Excipients Profile excreted in the urine, with 18% excreted in the feaces through biliary excretion. There was no renal excretion of unchanged Pantoprazole. In various studies, mean or median clearance of Pantoprazole has ranged from 0.7 to 1.3 L/Kg per hour, and the elimination half-life has ranged from 0.9 to 1.9 hours. Elimination half life and plasma clearance of Pantoprazole have been shown to be independent of dose. In individuals who lack adequate CYP2C19 function, metabolism of Pantoprazole tends to be poor, with reported elimination half-lives ranging from 6 to 9 hours. 3.1.5. Indication • Duodenal ulcers. • Gastric ulcers. • Moderate and severe forms of reflux esophagitis. • Long-term treatment of Zollinger-Ellison syndrome and other disorders accompanied by pathological gastric acid hypersecretion. • In combination with two antibiotics for eradication of Helicobacter pylori. 3.1.6. Dosage 3.1.6.1. Usual adult dose: Moderate and sever reflux esophagitis: The dose is one Pantoprazole 40 mg tablet daily. In individual cases, particularly in patients, who have so far failed to respond to other forms of medication, the dose can be doubled (i.e. increased to two Pantoprazole 40 mg tablets daily). Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 59 Chapter 3 Drug and Excipients Profile In most cases, a four-week course of therapy is required for the treatment of reflux esophagitis. If this is not sufficient, healing will normally be achieved within 4 weeks of further treatment. Gastric ulcer The dose is one Pantoprazole 40 mg tablet daily. In individual cases, particularly in patients, who have so far failed to respond to other forms of medication, the dose can be doubled (i.e. increased to two Pantoprazole 40 mg tablets daily). In most cases, a four-week course of therapy is required for the treatment of gastric ulcer. If this is not sufficient, healing will normally be achieved within 4 weeks of further treatment. Duodenal ulcer The dose is one Pantoprazole 40 mg tablet daily. In individual cases, particularly in patients who have so far failed to respond to other forms of medication, the dose can be doubled (i.e. increased to two Pantoprazole 40 mg tablets daily). In most cases, duodenal ulcers generally heal within 2 weeks. If a twoweek course of treatment is not sufficient, healing will be achieved in almost all cases within 2 weeks of further treatment. Zollinger-Ellison syndrome: For the long-term treatment of Zollinger-Ellison syndrome and other disorders accompanied by pathological gastric acid hypersecretion, the recommended initial dose is 80 mg (two Pantoprazole 40 mg gastro-resistant tablets) daily. Thereafter, the dose can be individually titrated, depending on Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 60 Chapter 3 Drug and Excipients Profile gastric acid secretion values. At dosages above 80 mg per day, the daily dosage should be divided into two separate doses per day. Temporary dose increases above 160 mg Pantoprazole are possible, but should not be applied for longer than required to achieve adequate management of acid secretion. There are no restrictions on the length of treatment for Zollinger-Ellison syndrome or other disorders accompanied by pathological gastric acid hypersecretion; treatment should be maintained for as long as it is clinically required. Eradication of Helicobacter pylori: Pantoprazole at dosages ranging from 40 to 80 mg/day has been combined with 2 antibacterial agents in 7 to 14-day regimens for the eradication of H pylori. In clinical studies, better eradication rates tended to be seen with longer durations of treatment and when Pantoprazole was administered at 80 mg/day. 3.1.7. Adverse Drug Reactions In the table below, Pantoprazole adverse events are classified by body system and frequency (common ≥1/100 to <1/10, uncommon ≥1/1000 to <1/100, rare ≥1/10,000 to <1/1000, and very rare <1/10,000 or not known (cannot be estimated from the available data)) as follows: Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 61 Chapter 3 Drug and Excipients Profile Table 3.2. Adverse Drug Reactions of Pantoprazole Body System Blood and the lymphatic system disorders Very rare Immune system disorders Very rare Psychiatric disorders Rare Nervous system disorders Common Uncommon Vascular disorders Not known Gastrointestinal disorders Common Uncommon Rare Hepatobiliary disorders Rare Skin and subcutaneous tissue disorders Uncommon Very rare Musculoskeletal, connective tissue and bone disorders Rare Very rare Renal and urinary disorders Very rare Reproductive system and breast disorders Very rare General disorders Very rare Investigations Very rare Adverse Drug Reactions Leukopenia, thrombocytopenia Anaphylactic reactions including anaphylactic shock Depression, hallucination, disorientation and confusion, especially in predisposed patients as well as the aggravation of these symptoms in case of preexistence Headache Dizziness, visual disturbances (blurred vision) Peripheral edema Upper abdominal complaints, diarrhea, constipation, flatulence Nausea , vomiting Dry mouth Severe hepatocellular damage leading to jaundice with or without hepatic failure Allergic reactions such as pruritis and skin rash Urticaria, angioedema, sever skin reactions e.g. Stevens Johnson syndrome, erythema multiforme, Lyell's syndrome, photosensitivity reaction. Arthralgia Myalgia Interstitial nephritis Gynecomastia Peripheral edema Increased liver enzymes (gamma transaminases, GT), elevated triglycerides, increased body temperature, hypernatremia in the elderly. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 62 Chapter 3 Drug and Excipients Profile 3.1.8. Contraindication/Precautions • Pantoprazole is contraindicated in patients with known hypersensitivity to the active ingredient, or to any of the excipients. • In patients with Zollinger-Ellison syndrome or other disorders accompanied by pathological gastric acid hypersecretion that require long-term treatment, Pantoprazole may, as with all other acid-blocking medicinal products, cause vitamin B12 (cyanocobalamin) malabsorption as a result of hypo- or achlorhydria. This should be taken into consideration if associated clinical symptoms become manifest. • In the presence of any alarm symptom (e.g. significant unintentional weight loss, recurrent vomiting, dysphagia, hematemesis, anemia or melena) and when gastric ulcer is suspected or present, malignancy should be excluded, as treatment with Pantoprazole may alleviate symptoms and delay diagnosis. • In patients with severe liver impairment, the dose should be adjusted and the liver enzymes should be checked regularly during treatment, especially during long-term treatment. In case of an increase of these enzymes, the treatment should be stopped. • Decreased gastric acidity due to any means – including proton pump inhibitors – increases gastric count of bacteria normally present in the gastrointestinal tract. Treatment with acid-reducing drugs leads to a slightly increased risk of gastrointestinal infections, such as Salmonella and Campylobacter. 3.2. PROFILE OF ALKALIZING AGENTS OR BUFFERS (Pharmaceutical excipients, 2009) 3.2.1. Magnesium Oxide 1. Nonproprietary Names BP: Heavy Magnesium Oxide Light Magnesium Oxide Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 63 Chapter 3 Drug and Excipients Profile JP: Magnesium Oxide Ph Eur: Magnesium Oxide, Heavy Magnesium Oxide, Light USP: Magnesium Oxide 2. Synonyms Calcined magnesia; calcinated magnesite; Descote; E530; Magcal; Magchem 100; Maglite; magnesia; magnesia monoxide; magnesia usta; magnesii oxidum leve; magnesii oxidum ponderosum; Magnyox; Marmag; Oxymag; periclase. 3. Chemical Name and CAS Registry Number Chemical Name: Magnesium oxide; CAS Registry Number: [1309-48-4] 4. Empirical Formula and Molecular Weight Empirical Formula: MgO; Molecular Weight: 40.30 5. Functional Category Anticaking agent; emulsifying agent; glidant; tablet and capsule diluent. 6. Applications in Pharmaceutical Formulation or Technology Magnesium oxide is used as an alkaline diluent in solid-dosage forms to modify the pH of tablets. It can be added to solid-dosage forms to bind excess water and keep the granulation dry. In combination with silica, magnesium oxide can be used as an auxiliary glidant. It is also used as a food additive and as an antacid, either alone or in conjunction with aluminum hydroxide. Magnesium oxide is additionally used as an osmotic laxative and a magnesium supplement to treat deficiency states. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 64 Chapter 3 Drug and Excipients Profile 7. Description Two forms of magnesium oxide exist: a bulky form termed light magnesium oxide and a dense form termed heavy magnesium oxide. Both forms of magnesium oxide occur as fine, white, odorless powders. Magnesium oxide possesses a cubic crystal structure, though the BP 2009 and Ph Eur 6.4 describe the appearance of light magnesium oxide as an amorphous powder. 8. Typical Properties Acidity/alkalinity pH: 10.3 (saturated aqueous solution) Boiling point: 3600°C Melting point: 2800°C Particle size distribution: 99.98% less than 45μm in size (light magnesium oxide). Refractive index: 1.735 Solubility: Soluble in dilute acids and ammonium salt solutions; very slightly soluble in pure water (≈0.0086 g/100 mL at 30°C; solubility is increased by carbon dioxide); practically insoluble in ethanol (95%). Specific gravity: 3.58 g/cm3 at 25°C (heavy magnesium oxide). 9. Stability and Storage Conditions Magnesium oxide is stable at normal temperatures and pressures. However, it forms magnesium hydroxide in the presence of water. Magnesium oxide is hygroscopic and rapidly absorbs water and carbon dioxide on exposure to Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 65 Chapter 3 Drug and Excipients Profile the air, the light form more readily than the heavy form. The bulk material should be stored in an airtight container in a cool, dry place. 10. Incompatibilities Magnesium oxide is a basic compound and as such can react with acidic compounds in the solid state to form salts or degrade alkaline-labile drugs. Adsorption of various drugs onto magnesium oxide has been reported, such as antihistamines, antibiotics (especially tetracyclines), salicylates, atropine sulfate, hyoscyamine hydrobromide, paracetamol, chloroquine; and anthranilic acid derivatives have been reported to adsorb onto the surface of magnesium oxide. Magnesium oxide can also complex with polymers, e.g. Eudragit RS, to retard drug release and can interact in the solid state with phenobarbitone sodium. Magnesium oxide can also reduce the bioavailability of phenytoin, trichlormethiazide, and anti-arrhythmics. The presence of magnesium oxide can also have a negative impact on the solid-state chemical stability of drugs, such as diazepam. Magnesium oxide has been used as a stabilizer for omeprazole due to its strong waterproofing effect. 11. Safety Magnesium oxide is widely used in oral formulations as an excipient and as a therapeutic agent. Therapeutically, 250–500 mg is administered orally as an antacid and 2–5 g as an osmotic laxative. Magnesium oxide is generally regarded as a nontoxic material when employed as an excipient, although adverse effects, due to its laxative action, may occur if high doses are ingested orally. 12. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Magnesium oxide may be harmful if inhaled, ingested, or Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 66 Chapter 3 Drug and Excipients Profile absorbed through the skin in quantity, and is irritating to the eyes and respiratory system. Gloves, eye protection, and a dust mask or respirator are recommended. In the USA and UK, the long-term (8-hour TWA) workplace exposure limits for magnesium oxide, calculated as magnesium, 10 mg/m3 for total dust and 4 mg/m3 for respirable dust. The short-term (15-minute) limit for respirable dust is 10 mg/m3. 13. Regulatory Status Magnesium oxide is GRAS (Generally Recognized As Safe) listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (oral capsules, tablets, and buccal). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 3.2.2. Magnesium hydroxide Magnesium hydroxide is an inorganic compound with the chemical formula Mg(OH)2. As a suspension in water, it is often called milk of magnesia because of its milk-like appearance. The solid mineral form of magnesium hydroxide is known as brucite. Magnesium hydroxide is a common component of antacids and laxatives, it interferes with the absorption of folic acid and iron. Magnesium hydroxide has low solubility in water, with a Ksp of 1.5×10−11; all of magnesium hydroxide that does dissolve dissociate. Since the dissociation of this small amount of dissolved magnesium hydroxide is complete, magnesium hydroxide is considered a strong electrolyte. Its low solubility makes it a weak base. Uses: Suspensions of magnesium hydroxide in water (milk of magnesia) are used as an antacid to neutralize stomach acid, and a laxative. The diarrhoea caused by Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 67 Chapter 3 Drug and Excipients Profile magnesium hydroxide carries away much of the body's supply of potassium, and failure to take extra potassium may lead to muscle cramps. Magnesium hydroxide is also used as an antiperspirant armpit deodorant. Milk of magnesia is useful against canker sores (aphthous ulcer) when used topically. Milk of magnesia is sold for medical use as chewable tablets, capsules, and as liquids having various added flavors. It is primarily used to alleviate constipation, but also to relieve indigestion and heartburn. When taken orally as a laxative, the osmotic force of the magnesia suspension acts to draw fluids from the body and to retain those already within the lumen of the intestine, serving to distend the bowel, thus stimulating nerves within the colon wall, inducing peristalsis and resulting in evacuation of colonic contents. It is also used as an antacid, though more modern formulations combine the antimotility effects of equal concentrations of aluminum hydroxide to avoid unwanted laxative effects. Milk of magnesia is also used as a folk remedy, applied and massaged into the scalp a few minutes before washing, to relieve symptoms of seborrhea and dandruff. The mechanism for its effectiveness in this application, like the causes of seborrhea itself, are unknown. An additional folk use is for the treatment of acne or oily skin by applying topically, allowing to dry and then washing it off the face (or other body part). It is also said to be used for seborrheic dermatitis, which is a drying and flaking of the skin similar to dandruff but often occurring on the face. Magnesium hydroxide powder is used industrially as a non-hazardous alkali to neutralise acidic wastewaters. It also takes part in the Biorock method of building artificial reefs. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 68 Chapter 3 Drug and Excipients Profile Solid magnesium hydroxide also has smoke suppressing and fire retarding properties. This is due to the endothermic decomposition it undergoes at 332°C (630°F): Mg(OH)2 → MgO + H2O The heat absorbed by the reaction acts as a retardant by delaying ignition of the associated substance. The water released dilutes any combustible gases and inhibits oxygen from aiding the combustion. Common uses of magnesium hydroxide as a fire retardant include plastics, roofing, and coatings. Another mineral that is used in similar fire retardant applications is hydromagnesite. Biological metabolism: When the patient drinks the milk of magnesia, the suspension enters the stomach. Depending on how much was taken, one of two possible outcomes will occur. As an antacid, milk of magnesia is dosed at approximately 0.5–1.5g in adults and works by simple neutralization, where the hydroxide ions from the Mg (OH)2 combine with acidic H+ ions produced in the form of hydrochloric acid by parietal cells in the stomach to produce water. As a laxative, milk of magnesia is dosed at 2–5 g, and works in a number of ways. First, Mg2+ is poorly absorbed from the intestinal tract, so it draws water from the surrounding tissue by osmosis. Not only does this increase in water content soften the feces, it also increases the volume of feces in the intestine (intraluminal volume) which naturally stimulates intestinal motility. Furthermore, Mg2+ ions cause the release of cholecystokinin (CCK), which results in intraluminal accumulation of water, electrolytes, and increased intestinal motility. Although it has been stated in some sources, the hydroxide ions themselves do not play a significant role in the laxative effects of milk of magnesia, as basic Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 69 Chapter 3 Drug and Excipients Profile solutions (i.e. solutions of hydroxide ions) are not strongly laxative, and non-basic Mg2+ solutions, like MgSO4, are equally strong laxatives mole for mole. Only a small amount of the magnesium from milk of magnesia is usually absorbed from a person's intestine (unless the person is deficient in magnesium). However, magnesium is mainly excreted by the kidneys so long term, daily consumption of milk of magnesia by someone suffering from renal failure could lead in theory to hypermagnesemia. As with any other medication, some people may have adverse reactions to milk of magnesia. These can include weakness, nausea, vomiting, and diarrhea. High doses increase the likelihood of these reactions. Patients with severe chronic kidney disease are advised to avoid overconsumption of milk of magnesia. Because the kidney functions to excrete magnesium, taking too much would wear out the kidney and lead to toxic levels of magnesium in the blood. Healthy individuals should not use this type of medication continuously for longer than one week, or an excessively harsh laxative effect may result. 3.2.3. Tribasic sodium phosphate 1. Empirical formula Na3PO4 x H2O 2. Structural formula Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 70 Chapter 3 Drug and Excipients Profile 3. Molecular weight & CAS number Molecular weight: 163.94 for the anhydrous material and 380.06 for the dodecahydrate (12H2O) CAS number: [7601-54-9] for the anhydrous material. 4. Synonyms E339; trisodium orthophosphate; trisodium phosphate; TSP. 5. Typical Properties Acidity/alkalinity pH = 12.1 for a 1% w/v aqueous solution of the anhydrous material at 25°C. A 1% w/v aqueous solution of the dodecahydrate at 25°C has a pH of 12.0–12.2. Density: 1.3 g/cm3 for the anhydrous material; 0.9 g/cm3 for the dodecahydrate. Solubility: The anhydrous material is soluble 1 in 8 parts of water, while the dodecahydrate is soluble 1 in 5 parts of water at 20°C. 3.2.4. Sodium bicarbonate 1. Nonproprietary Names BP: Sodium Bicarbonate JP: Sodium Bicarbonate PhEur: Sodium Hydrogen Carbonate USP: Sodium Bicarbonate Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 71 Chapter 3 Drug and Excipients Profile 2. Synonyms Baking soda; E500; Effer-Soda; monosodium carbonate; natrii hydrogenocarbonas; Sal de Vichy; sodium acid carbonate; sodium hydrogen carbonate. 3. Chemical Name and CAS Registry Number Chemical Name: Carbonic acid monosodium salt CAS Registry Number: [144-55-8] 4. Empirical Formula and Molecular Weight Empirical Formula: NaHCO3; Molecular Weight: 84.01 5. Functional Category: Alkalizing agent; therapeutic agent. 6. Applications in Pharmaceutical Formulation or Technology Sodium bicarbonate is generally used in pharmaceutical formulations as a source of carbon dioxide in effervescent tablets and granules. It is also widely used to produce or maintain an alkaline pH in a preparation. In effervescent tablets and granules, sodium bicarbonate is usually formulated with citric and/or tartaric acid; combinations of citric and tartaric acid are often preferred in formulations as citric acid alone produces a sticky mixture that is difficult to granulate, while if tartaric acid is used alone, granules lose firmness. When the tablets or granules come into contact with water, a chemical reaction occurs, carbon dioxide is evolved and the product disintegrates. Melt granulation in a fluidized bed dryer has been suggested as a one-step method for the manufacture of effervescent granules composed of anhydrous citric acid and sodium bicarbonate, for subsequent compression into tablets. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 72 Chapter 3 Drug and Excipients Profile Tablets may also be prepared with sodium bicarbonate alone since the acid of gastric fluid is sufficient to cause effervescence and disintegration. Sodium bicarbonate is also used in tablet formulations to buffer drug molecules that are weak acids, thereby increasing the rate of tablet dissolution and reducing gastric irritation. Additionally, sodium bicarbonate is used in solutions as a buffering agent for erythromycin, lidocaine, local anesthetic solutions, and total parenteral nutrition (TPN) solutions. In some parenteral formulations, e.g. niacin, sodium bicarbonate is used to produce a sodium salt of the active ingredient that has enhanced solubility. Sodium bicarbonate has also been used as a freeze-drying stabilizer and in toothpastes. Recently, sodium bicarbonate has been used as a gas-forming agent in alginate raft systems and in floating, controlled-release oral dosage forms for a range of drugs. Tablet formulations containing sodium bicarbonate have been shown to increase the absorption of paracetamol, and improve the stability of levothyroxine. Sodium bicarbonate has also been included in formulations of vaginal bioadhesive tablets and in carbon dioxide releasing suppositories. Therapeutically, sodium bicarbonate may be used as an antacid, and as a source of the bicarbonate anion in the treatment of metabolic acidosis. Sodium bicarbonate may also be used as a component of oral rehydration salts and as a source of bicarbonate in dialysis fluids; it has also been suggested as a means of preventing radiocontrast-induced nephrotoxicity. Sodium bicarbonate is used in food products as an alkali or as a leavening agent, e.g. baking soda. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 73 Chapter 3 Drug and Excipients Profile 7. Description Sodium bicarbonate occurs as an odorless, white, crystalline powder with a saline, slightly alkaline taste. The crystal structure is monoclinic prisms. Grades with different particle sizes, from a fine powder to free-flowing uniform granules, are commercially available. 8. Typical Properties Acidity/alkalinity pH = 8.3 for a freshly prepared 0.1 M aqueous solution at 25°C; alkalinity increases on standing, agitation, or heating. Density (bulk): 0.869 g/cm3 Density (tapped): 1.369 g/cm3 Density(true): 2.173 g/cm3 Freezing point depression: 0.381°C (1% w/v solution) Melting point: 270°C (with decomposition) Moisture content: Below 80% relative humidity, the moisture content is less than 1% w/w. Above 85% relative humidity, sodium bicarbonate rapidly absorbs excessive amounts of water and may start to decompose with loss of carbon dioxide. Osmolarity: A 1.39% w/v aqueous solution is iso osmotic with serum. Refractive index n20D: 1.3344 (1% w/v aqueous solution) Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 74 Chapter 3 Drug and Excipients Profile Solubility of sodium bicarbonate Ethanol (95%) Solubility at 20°C unless otherwise stated Practically insoluble Ether Practically insoluble Water 1 in 11 Solvent 1 in 4 at 100°Ca 1 in 10 at 25°C 1 in 12 at 18°C a. Note that in hot water, sodium bicarbonate is converted to the carbonate. 9. Stability and Storage Conditions When heated to about 50°C, sodium bicarbonate begins to dissociate into carbon dioxide, sodium carbonate, and water; on heating to 250–300°C, for a short time, sodium bicarbonate is completely converted into anhydrous sodium carbonate. However, the process is both time- and temperature-dependent, with conversion 90% complete within 75 minutes at 93°C. The reaction proceeds via surface-controlled kinetics; when sodium bicarbonate crystals are heated for a short period of time, very fine needle-shaped crystals of anhydrous sodium carbonate are formed on the sodium bicarbonate surface. The effects of relative humidity and temperature on the moisture sorption and stability of sodium bicarbonate powder have been investigated. Sodium bicarbonate powder is stable below 76% relative humidity at 25°C and below 48% relative humidity at 40°C. At 54% relative humidity, the degree of pyrolytic Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 75 Chapter 3 Drug and Excipients Profile decarboxylation of sodium bicarbonate should not exceed 4.5% in order to avoid detrimental effects on stability. At ambient temperatures, aqueous solutions slowly decompose with partial conversion into the carbonate; the decomposition is accelerated by agitation or heat. Aqueous solutions begin to break up into carbon dioxide and sodium carbonate at about 20°C, and completely on boiling. Aqueous solutions of sodium bicarbonate may be sterilized by filtration or autoclaving. To minimize decomposition of sodium bicarbonate by decarboxylation on autoclaving, carbon dioxide is passed through the solution in its final container, which is then hermetically sealed and autoclaved. The sealed container should not be opened for at least 2 hours after it has returned to ambient temperature, to allow time for the complete reformation of the bicarbonate from the carbonate produced during the heating process. Aqueous solutions of sodium bicarbonate stored in glass containers may develop deposits of small glass particles. Sediments of calcium carbonate with traces of magnesium or other metal carbonates have been found in injections sterilized by autoclaving; these are due to impurities in the bicarbonate or to extraction of calcium and magnesium ions from the glass container. Sedimentation may be retarded by the inclusion of 0.01–0.02% disodium edetate. Sodium bicarbonate is stable in dry air but slowly decomposes in moist air and should therefore be stored in a well-closed container in a cool, dry place. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 76 Chapter 3 Drug and Excipients Profile 10. Incompatibilities Sodium bicarbonate reacts with acids, acidic salts, and many alkaloidal salts, with the evolution of carbon dioxide. Sodium bicarbonate can also intensify the darkening of salicylates. In powder mixtures, atmospheric moisture or water of crystallization from another ingredient is sufficient for sodium bicarbonate to react with compounds such as boric acid or alum. In liquid mixtures containing bismuth subnitrate, sodium bicarbonate reacts with the acid formed by hydrolysis of the bismuth salt. In solution, sodium bicarbonate has been reported to be incompatible with many drug substances such as ciprofloxacin, amiodarone, nicardipine, and levofloxacin. 11. Method of Manufacture Sodium bicarbonate is manufactured either by passing carbon dioxide into a cold saturated solution of sodium carbonate, or by the ammonia–soda (Solvay) process, in which first ammonia and then carbon dioxide is passed into a sodium chloride solution to precipitate sodium bicarbonate while the more soluble ammonium chloride remains in solution. 12. Safety Sodium bicarbonate is used in a number of pharmaceutical formulations including injections and ophthalmic, otic, topical, and oral preparations. Sodium bicarbonate is metabolized to sodium cation, which is eliminated from the body by renal excretion, and the bicarbonate anion, which becomes part of the body's bicarbonate store. Any carbon dioxide formed is eliminated via the lungs. Administration of excessive amounts of sodium bicarbonate may thus Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 77 Chapter 3 Drug and Excipients Profile disturb the body's electrolyte balance, leading to metabolic alkalosis or possibly sodium overload with potentially serious consequences. The amount of sodium present in antacids and effervescent formulations has been sufficient to exacerbate chronic heart failure, especially in elderly patients. Orally ingested sodium bicarbonate neutralizes gastric acid with the evolution of carbon dioxide and may cause stomach cramps and flatulence. When used as an excipient, sodium bicarbonate is generally regarded as an essentially nontoxic and nonirritant material. LD50 (mouse, oral): 3.36 g/kg LD50 (rat, oral): 4.22 g/kg 13. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Eye protection and gloves are recommended. 14. Regulatory Status Sodium bicarbonate is GRAS listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (injections; ophthalmic preparations; oral capsules, solutions, and tablets). Included in parenteral (intravenous infusions and injections) and nonparenteral medicines (chewing gums; ear drops; eye lotions; oral capsules, chewable tablets, effervescent powders, effervescent tablets, granules, soluble tablets, orodispersible tablets, and tablets; suppositories and suspensions) licensed in the UK. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 78 Chapter 3 Drug and Excipients Profile 15. Related Substances Potassium bicarbonate 3.2.5. Calcium carbonate 1. Nonproprietary Names BP: Calcium Carbonate JP: Precipitated Calcium Carbonate PhEur: Calcium Carbonate USP: Calcium Carbonate 2. Synonyms Calcii carbonas; calcium carbonate (1:1); carbonic acid calcium salt (1:1); creta preparada; Destab; E170; MagGran CC; Micromite; Pharma-Carb; precipitated carbonate of lime; precipitated chalk; Vitagran; Vivapress Ca; Witcarb. 3. Chemical Name and CAS Registry Number Chemical Name: Carbonic acid, calcium salt (1:1) CAS Registry Number: [471-34-1] 4. Empirical Formula and Molecular Weight Empirical Formula: CaCO3 Molecular Weight: 100.09 5. Functional Category Buffering agent; coating agent; colorant; opacifier; tablet binder; tablet and capsule diluent; therapeutic agent. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 79 Chapter 3 Drug and Excipients Profile 6. Applications in Pharmaceutical Formulation or Technology Calcium carbonate, employed as a pharmaceutical excipient, is mainly used in solid-dosage forms as a diluent. It is also used as a base for medicated dental preparations, as a buffering agent, and as a dissolution aid in dispersible tablets. Calcium carbonate is used as a bulking agent in tablet sugar-coating processes and as an opacifier in tablet film-coating. Calcium carbonate is also used as a food additive and therapeutically as an antacid and calcium supplement. 7. Description Calcium carbonate occurs as an odorless and tasteless white powder or crystals. 8. Typical Properties Acidity/alkalinity pH : 9.0 (10% w/v aqueous dispersion) Density (bulk): 0.8 g/cm3 Density (tapped): 1.2 g/cm3 Flowability: Cohesive. Hardness (Mohs): 3.0 for Millicarb. Melting point: Decomposes at 825°C. Refractive index: 1.59 Solubility: Practically insoluble in ethanol (95%) and water. Solubility in water is increased by the presence of ammonium salts or carbon dioxide. The presence of alkali hydroxides reduces solubility. Specific gravity: 2.7 Specific surface area: 6.21–6.47 m2/g Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 80 Chapter 3 Drug and Excipients Profile 9. Stability and Storage Conditions Calcium carbonate is stable and should be stored in a well-closed container in a cool, dry place. 10. Incompatibilities Incompatible with acids and ammonium salts 11. Method of Manufacture Calcium carbonate is prepared by double decomposition of calcium chloride and sodium bicarbonate in aqueous solution. Density and fineness are governed by the concentrations of the solutions. Calcium carbonate is also obtained from the naturally occurring minerals aragonite, calcite, and vaterite. 12. Safety Calcium carbonate is mainly used in oral pharmaceutical formulations and is generally regarded as a nontoxic material. However, calcium carbonate administered orally may cause constipation and flatulence. Consumption of large quantities (4–60 g daily) may also result in hypercalcemia or renal impairment. Therapeutically, oral doses of up to about 1.5 g are employed as an antacid. In the treatment of hyperphosphatemia in patients with chronic renal failure, oral daily doses of 2.5–17 g have been used. Calcium carbonate may interfere with the absorption of other drugs from the gastrointestinal tract if administered concomitantly. LD50 (rat, oral): 6.45 g/kg Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 81 Chapter 3 Drug and Excipients Profile 13. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Calcium carbonate may be irritant to the eyes and on inhalation. Eye protection, gloves, and a dust mask are recommended. Calcium carbonate should be handled in a well-ventilated environment. In the UK, the long-term (8-hour TWA) workplace exposure limit for calcium carbonate is 10 mg/m3 for total inhalable dust and 4 mg/m3 for respirable dust. 14. Regulatory Status Calcium carbonate is GRAS listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (buccal chewing gum, oral capsules and tablets; otic solutions; respiratory inhalation solutions). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 3.2.6. Tromethamine (TRIS Buffer) 1. CAS No.: 77-86-1 2. Formula: (HOCH2)3CNH2 3. Mol. Wt.: 121.14 4. Toxicity: LD50 (rat, oral): 5900 mg/kg Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 82 Chapter 3 Drug and Excipients Profile 5. Synonyms:THAM; Tris(hydroxymethyl)aminomethane; Trisamine; Trimethylol aminomethane; Trisaminol; TRIS; Tris buffers; Tris amine buffer; 2-Amino-2(hydroxymethyl)-1,3-propanediol; 1,1,1-Tris(hydroxyl methyl) Methylamine; Tromethamol; 6. Physical and Chemical Properties Physical State: white crystalline powder Melting Point: 168 - 172°C Boiling Point: 219 - 220°C Solubility in Water: 550 mg/ml pH: 10.5 (0.1 molar solution) NFPA Ratings: Health: 1; Flammability: 0; Reactivity: 0 Stability Stable under ordinary conditions. Hygroscopic. 7. General Description & Applications Buffer is a substance, generally a solution that can keep its pH constant, despite the addition of strong acids or strong bases and external influences of temperature, pressure, volume, redox potential. Buffer prevents change in the concentration of another chemical substance, e.g., proton donor and acceptor systems that prevent marked changes in hydrogen ion concentration (pH). Many acid-base reactions take place in living organisms. However, for organisms to perform certain vital functions, the body fluids associated with these functions must maintain a constant pH. For example, blood must maintain a pH of close to 7.4 in order to carry oxygen from the lungs to cells; blood is therefore a powerful buffer. The commonest buffer in chemical solution systems is the acid-base buffer. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 83 Chapter 3 Drug and Excipients Profile TRIS buffer (tromethamine): an amine base used intravenously as an alkalizer for the correction of metabolic acidosis. The pH values of all buffers are temperature- and concentration-dependent. For Tris buffers, pH increases about 0.03 unit per Centigrade temperature decrease, and decreases 0.03-0.05 unit per ten-fold dilution. Tromethamine is used as an intermediate for the preparation of surface active agents, vulcanization accelerators, and pharmaceuticals, and used as a titrimetric standard. 3.3. PROFILE OF OTHER FORMULATION ADDITIVES (Pharmaceutical excipients, 2009) 3.3.1. Crospovidone 1. Nonproprietary Names BP: Crospovidone PhEur: Crospovidone USP-NF: Crospovidone 2. Synonyms Crospovidonum; Crospopharm; crosslinked povidone; E1202; Kollidon CL; Kollidon CL-M; Polyplasdone XL; Polyplasdone XL-10; polyvinylpolypyrrolidone; PVPP; 1-vinyl-2-pyrrolidinone homopolymer. 3. Chemical Name and CAS Registry Number Chemical Name: 1-Ethenyl-2-pyrrolidinone homopolymer CAS Registry Number: [9003-39-8] 4. Empirical Formula and Molecular Weight Empirical Formula: (C6H9NO)n Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 84 Chapter 3 Drug and Excipients Profile Molecular Weight: >1 000 000 The USP32–NF27 describes crospovidone as a water-insoluble synthetic crosslinked homopolymer of N-vinyl-2-pyrrolidinone. An exact determination of the molecular weight has not been established because of the insolubility of the material. 5. Structural Formula 6. Functional Category Tablet disintegrant. 7. Applications in Pharmaceutical Formulation or Technology Crospovidone is a water-insoluble tablet disintegrant and dissolution agent used at 2–5% concentration in tablets prepared by direct-compression or wet- and dry-granulation methods. It rapidly exhibits high capillary activity and pronounced hydration capacity, with little tendency to form gels. Studies suggest that the particle size of crospovidone strongly influences disintegration of analgesic tablets. Larger particles provide a faster disintegration than smaller particles. Crospovidone can also be used as a solubility enhancer. With the technique of co-evaporation, crospovidone can be used to enhance the solubility of poorly soluble drugs. The drug is adsorbed on to crospovidone in the presence of a suitable solvent and the solvent is then evaporated. This technique results in faster dissolution rate. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 85 Chapter 3 Drug and Excipients Profile 8. Description Crospovidone is a white to creamy-white, finely divided, free-flowing, practically tasteless, odorless or nearly odorless, hygroscopic powder. 9. Typical Properties Acidity/alkalinity pH = 5.0–8.0 (1% w/v aqueous slurry) Density: 1.22 g/cm3 Moisture content: Maximum moisture sorption is approximately 60%. Particle size distribution: Less than 400 μm for Polyplasdone XL; less than 74μm for Polyplasdone XL-10. Approximately 50% greater than 50 μm and maximum of 3% greater than 250 μm in size for Kollidon CL. Minimum of 90% of particles are below 15 μm for Kollidon CL-M. The average particle size for Crospopharm type A is 100 μm and for Crospopharm type B it is 30 μm. Solubility: Practically insoluble in water and most common organic solvents. 10. Stability and Storage Conditions Since crospovidone is hygroscopic, it should be stored in an airtight container in a cool, dry place. 11. Incompatibilities Crospovidone is compatible with most organic and inorganic pharmaceutical ingredients. When exposed to a high water level, crospovidone may form molecular adducts with some materials. 12. Method of Manufacture Acetylene and formaldehyde are reacted in the presence of a highly active catalyst to form butynediol, which is hydrogenated to butanediol and then cyclodehydrogenated to form butyrolactone. Pyrrolidone is produced by reacting butyrolactone with ammonia. This is followed by a vinylation reaction in which Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 86 Chapter 3 Drug and Excipients Profile pyrrolidone and acetylene are reacted under pressure. The monomer vinylpyrrolidone is then polymerized in solution, using a catalyst. Crospovidone is prepared by a 'popcorn polymerization' process. 13. Safety Crospovidone is used in oral pharmaceutical formulations and is generally regarded as a nontoxic and nonirritant material. Short-term animal toxicity studies have shown no adverse effects associated with crospovidone. However, owing to the lack of available data, an acceptable daily intake in humans has not been specified by the WHO. LD50 (mouse, IP): 12 g/kg 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Eye protection, gloves, and a dust mask are recommended. 15. Regulatory Status Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (IM injections, oral capsules and tablets; topical, transdermal, and vaginal preparations). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 16. Related Substances Copovidone; povidone. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 87 Chapter 3 Drug and Excipients Profile 3.3.2. Sodium carbonate 1. Nonproprietary Names BP: Anhydrous Sodium Carbonate JP: Dried Sodium Carbonate PhEur: Sodium Carbonate, Anhydrous USP-NF: Sodium Carbonate 2. Synonyms Bisodium carbonate; calcined soda; carbonic acid disodium salt; cenzias de soda; crystol carbonate; disodium carbonate; E500; natrii carbonas anhydricus; soda ash; soda calcined. 3. Chemical Name and CAS Registry Number Chemical Name: Sodium carbonate anhydrous and CAS Registry Number: [497-19-8] Chemical Name: Sodium carbonate monohydrate and CAS Registry Number: [5968-11-6] Chemical Name: Sodium carbonate decahydrate and CAS Registry Number: [6132-02-1] 4. Empirical Formula and Molecular Weight Empirical Formula: Na2CO3 and Molecular Weight: 105.99 Empirical Formula: Na2CO3·H2O and Molecular Weight: 124.0 Empirical Formula: Na2CO3·10H2O and Molecular Weight: 286.1 Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 88 Chapter 3 Drug and Excipients Profile 5. Functional Category Alkalizing agent; buffering agent. 6. Applications in Pharmaceutical Formulation or Technology Sodium carbonate is used as an alkalizing agent in injectable, ophthalmic, oral, and rectal formulations. In effervescent tablets or granules, sodium carbonate is used in combination with an acid, typically citric acid or tartaric acid. When the tablets or granules come into contact with water, an acid–base reaction occurs in which carbon dioxide gas is produced and the product disintegrates. Raw materials with low moisture contents are required to prevent the early triggering of the effervescent reaction. As an alkalizing agent, concentrations of sodium carbonate between 2% and 5% w/w are used in compressed tablet formulations. As an effervescent agent, concentrations of sodium carbonate up to 10% w/w can be used. Therapeutically, sodium carbonate is also used as an oral antacid. 7. Description Sodium carbonate is a white, almost white, or colorless inorganic salt, produced as crystalline powder or granules. It is hygroscopic and odorless with an alkaline taste. 8. Typical Properties Acidity/alkalinity Strongly alkaline; pH = 11.4 (1% w/v aqueous solution at 25°C). Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 89 Chapter 3 Drug and Excipients Profile Hygroscopicity: One mole of sodium carbonate will gradually absorb 1 mole of water (approximately 15%) on exposure to air. Melting point: 851°C Refractive index n20D: 1.3352 at 1.0% w/w solution; 1.3440 at 5.0% w/w solution; 1.3547 for 10.0% w/w solution. Solubility: Freely soluble in water, with solubility initially increasing with temperature and then settling at 30.8% w/w above 80°C. Soluble in glycerin; practically insoluble in ethanol (95%). Specific gravity: 2.53 9. Stability and Storage Conditions Sodium carbonate converts to the monohydrate form when in contact with water and produces heat. It begins to lose carbon dioxide at temperatures above 400°C and decomposes before boiling. Store in airtight containers. 10. Incompatibilities Sodium carbonate decomposes when in contact with acids in the presence of water to produce carbon dioxide and effervescence. It may react violently with aluminum, phosphorous pentoxide, sulfuric acid, fluorine, and lithium. 11. Method of Manufacture Sodium carbonate is produced by the ammonia-soda process, also known as the Solvay process. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 90 Chapter 3 Drug and Excipients Profile 12. Safety Sodium carbonate is used in injectable, oral, and rectal pharmaceutical formulations. The pure form of sodium carbonate is mildly toxic by ingestion, moderately toxic by inhalation and SC routes, and very toxic by the IP route. It is irritating to the skin and eyes. Dust and vapors of sodium carbonate may irritate mucous membranes, causing coughing and shortness of breath. It also has experimental reproductive effects. Sodium carbonate can migrate to food from packaging materials. When used as an excipient or antacid, sodium carbonate is generally regarded as a nontoxic and nonirritating material. LD50 (mouse, IP): 0.12 g/kg LD50 (mouse, SC): 2.21 g/kg LD50 (rat, oral): 4.09 g/kg 13. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of the material handled. When heated to decomposition it emits toxic fumes of sodium oxide. Eye protection and gloves are recommended. Respiratory protection is also recommended if inhalable dust is present. 14. Regulatory Status Sodium carbonate is GRAS listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (injections; ophthalmic solution; oral capsules and tablets; rectal suspensions). Included in the Canadian List of Acceptable Non-medicinal Ingredients. Included in parenteral Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 91 Chapter 3 Drug and Excipients Profile (powder for solution for injection) and nonparenteral medicines (oral effervescent tablets, soluble tablets, granules, lozenges, chewing gums) licensed in the UK. 15. Related Substances Sodium bicarbonate; sodium carbonate decahydrate; sodium carbonate monohydrate. 3.3.3. Mannitol 1. Nonproprietary Names BP: Mannitol JP: d-Mannitol PhEur: Mannitol USP: Mannitol 2. Synonyms Cordycepic acid; C*PharmMannidex; E421; Emprove; manna sugar; dmannite; mannite; mannitolum; Mannogem; Pearlitol. 3. Chemical Name and CAS Registry Number Chemical Name: d-Mannitol and CAS Registry Number: [69-65-8] 4. Empirical Formula and Molecular Weight Empirical Formula: C6H14O6 and Molecular Weight: 182.17 5. Structural Formula Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 92 Chapter 3 Drug and Excipients Profile 6. Functional Category Diluent; plasticizer; sweetening agent; tablet and capsule diluent; therapeutic agent; tonicity agent. 7. Applications in Pharmaceutical Formulation or Technology Mannitol is widely used in pharmaceutical formulations and food products. In pharmaceutical preparations it is primarily used as a diluent (10–90% w/w) in tablet formulations, where it is of particular value since it is not hygroscopic and may thus be used with moisture-sensitive active ingredients. Mannitol may be used in direct-compression tablet applications, for which the granular and spray-dried forms are available, or in wet granulations. Granulations containing mannitol have the advantage of being dried easily. Specific tablet applications include antacid preparations, glyceryl trinitrate tablets, and vitamin preparations. Mannitol is commonly used as an excipient in the manufacture of chewable tablet formulations because of its negative heat of solution, sweetness, and 'mouth feel'. In lyophilized preparations, mannitol (20–90% w/w) has been included as a carrier to produce a stiff, homogeneous cake that improves the appearance of the lyophilized plug in a vial. A pyrogen-free form is available specifically for this use. Mannitol has also been used to prevent thickening in aqueous antacid suspensions of aluminum hydroxide (<7% w/v). It has been suggested as a plasticizer in soft-gelatin capsules, as a component of sustained-release tablet formulations, and as a carrier in dry powder inhalers. It is also used as a diluent in rapidly dispersing oral dosage forms. It is used in food applications as a bulking agent. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 93 Chapter 3 Drug and Excipients Profile Therapeutically, mannitol administered parenterally is used as an osmotic diuretic, as a diagnostic agent for kidney function, as an adjunct in the treatment of acute renal failure, and as an agent to reduce intracranial pressure, treat cerebral edema, and reduce intraocular pressure. Given orally, mannitol is not absorbed significantly from the gastrointestinal tract, but in large doses it can cause osmotic diarrhea. 8. Description Mannitol is d-mannitol. It is a hexahydric alcohol related to mannose and is isomeric with sorbitol. Mannitol occurs as a white, odorless, crystalline powder, or free-flowing granules. It has a sweet taste, approximately as sweet as glucose and half as sweet as sucrose, and imparts a cooling sensation in the mouth. Microscopically, it appears as orthorhombic needles when crystallized from alcohol. Mannitol shows polymorphism. 9. Typical Properties Density (bulk): 0.430 g/cm3 for powder; 0.7 g/cm3 for granules. Density (tapped): 0.734 g/cm3 for powder; 0.8 g/cm3 for granules. Density (true): 1.514 g/cm3 Dissociation constant pKa: 13.5 at 18°C Flash point: <150°C Flowability: Powder is cohesive, granules are free flowing. Heat of combustion: 16.57 kJ/g (3.96 kcal/g) Heat of solution: −120.9 J/g (−28.9 cal/g) at 25°C Melting point: 166–168°C Osmolarity: A 5.07% w/v aqueous solution is isoosmotic with serum. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 94 Chapter 3 Drug and Excipients Profile Particle size distribution: Pearlitol 300 DC: maximum of 0.1% greater than 500 μm and minimum of 90% greater than 200 μm in size; Pearlitol 400 DC: maximum of 20% greater than 500 μm and minimum of 85% greater than 100 μm in size; Pearlitol 500 DC: maximum of 0.5% greater than 841 μm and minimum of 90% greater than 150 μm in size. Average particle diameter is 250 μm for Pearlitol 300 DC, 360 μm for Pearlitol 400 DC and 520 μm for Pearlitol 500 DC. Refractive index n 20D: 1.333 Solubility of mannitol Solvent Solubility at 20°C Alkalis Soluble Ethanol (95%) 1 in 83 Ether Practically insoluble Glycerin 1 in 18 Propan-2-ol 1 in 100 Water 1 in 5.5 Specific surface area: 0.37–0.39 m2/g 10. Stability and Storage Conditions Mannitol is stable in the dry state and in aqueous solutions. Solutions may be sterilized by filtration or by autoclaving and if necessary may be autoclaved repeatedly with no adverse physical or chemical effects. In solution, mannitol is Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 95 Chapter 3 Drug and Excipients Profile not attacked by cold, dilute acids or alkalis, nor by atmospheric oxygen in the absence of catalysts. Mannitol does not undergo Maillard reactions. The bulk material should be stored in a well-closed container in a cool, dry place. 11. Incompatibilities Mannitol solutions, 20% w/v or stronger, may be salted out by potassium chloride or sodium chloride. Precipitation has been reported to occur when a 25% w/v mannitol solution was allowed to contact plastic. Sodium cephapirin at 2 mg/mL and 30 mg/mL concentration is incompatible with 20% w/v aqueous mannitol solution. Mannitol is incompatible with xylitol infusion and may form complexes with some metals such as aluminum, copper, and iron. Reducing sugar impurities in mannitol have been implicated in the oxidative degradation of a peptide in a lyophilized formation. Mannitol was found to reduce the oral bioavailability of cimetidine compared to sucrose. 12. Method of Manufacture Mannitol may be extracted from the dried sap of manna and other natural sources by means of hot alcohol or other selective solvents. It is commercially produced by the catalytic or electrolytic reduction of monosaccharides such as mannose and glucose. 13. Safety Mannitol is a naturally occurring sugar alcohol found in animals and plants; it is present in small quantities in almost all vegetables. Laxative effects may occur if mannitol is consumed orally in large quantities. If it is used in foods as a bodying agent and daily ingestion of over 20 g is foreseeable, the product label should bear the statement 'excessive consumption may have a laxative effect'. After intravenous injection, mannitol is not metabolized to any appreciable Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 96 Chapter 3 Drug and Excipients Profile extent and is minimally reabsorbed by the renal tubule, about 80% of a dose being excreted in the urine in 3 hours. A number of adverse reactions to mannitol have been reported, primarily following the therapeutic use of 20% w/v aqueous intravenous infusions. The quantity of mannitol used as an excipient is considerably less than that used therapeutically and is consequently associated with a lower incidence of adverse reactions. However, allergic, hypersensitive-type reactions may occur when mannitol is used as an excipient. An acceptable daily intake of mannitol has not been specified by the WHO since the amount consumed as a sweetening agent was not considered to represent a hazard to health. LD50 (mouse, IP): 14 g/kg LD50 (mouse, IV): 7.47 g/kg LD50 (mouse, oral): 22 g/kg LD50 (rat, IV): 9.69 g/kg LD50 (rat, oral): 13.5 g/kg 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Mannitol may be irritant to the eyes; eye protection is recommended. 15. Regulatory Status Mannitol is GRAS listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (IP, IM, IV, and SC injections; Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 97 Chapter 3 Drug and Excipients Profile infusions; buccal, oral and sublingual tablets, powders and capsules; ophthalmic preparations; topical solutions). 16. Related Substances Sorbitol 3.3.4 Colloidal Silicon Dioxide 1. Nonproprietary Names BP: Colloidal Anhydrous Silica JP: Light Anhydrous Silicic Acid PhEur: Silica, Colloidal Anhydrous USP-NF: Colloidal Silicon Dioxide 2. Synonyms Aerosil; Cab-O-Sil; Cab-O-Sil M-5P; colloidal silica; fumed silica; fumed silicon dioxide; hochdisperses silicum dioxid; SAS; silica colloidalis anhydrica; silica sol; silicic anhydride; silicon dioxide colloidal; silicon dioxide fumed; synthetic amorphous silica; Wacker HDK. 3. Chemical Name and CAS Registry Number Chemical Name: Silica and CAS Registry Number: [7631-86-9] 4. Empirical Formula and Molecular Weight Empirical Formula: SiO2 and Molecular Weight: 60.08 5. Functional Category Adsorbent; anticaking agent; emulsion stabilizer; glidant; suspending agent; tablet disintegrant; thermal stabilizer; viscosity-increasing agent. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 98 Chapter 3 Drug and Excipients Profile 6. Applications in Pharmaceutical Formulation or Technology Colloidal silicon dioxide is widely used in pharmaceuticals, cosmetics, and food products; Its small particle size and large specific surface area give it desirable flow characteristics that are exploited to improve the flow properties of dry powders in a number of processes such as tableting and capsule filling. Colloidal silicon dioxide is also used to stabilize emulsions and as a thixotropic thickening and suspending agent in gels and semisolid preparations. With other ingredients of similar refractive index, transparent gels may be formed. The degree of viscosity increase depends on the polarity of the liquid (polar liquids generally require a greater concentration of colloidal silicon dioxide than nonpolar liquids). Viscosity is largely independent of temperature. However, changes to the pH of a system may affect the viscosity. In aerosols, other than those for inhalation, colloidal silicon dioxide is used to promote particulate suspension, eliminate hard settling, and minimize the clogging of spray nozzles. Colloidal silicon dioxide is also used as a tablet disintegrant and as an adsorbent dispersing agent for liquids in powders. Colloidal silicon dioxide is frequently added to suppository formulations containing lipophilic excipients to increase viscosity, prevent sedimentation during molding, and decrease the release rate. Colloidal silicon dioxide is also used as an adsorbent during the preparation of wax microspheres; as a thickening agent for topical preparations; and has been used to aid the freeze-drying of nanocapsules and nanosphere suspensions. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 99 Chapter 3 Drug and Excipients Profile Table I. Uses of colloidal silicon dioxide Use Concentration (%) Aerosols 0.5–2.0 Emulsion stabilizer 1.0–5.0 Glidant 0.1–1.0 Suspending and thickening agent 2.0–10.0 7. Description Colloidal silicon dioxide is a submicroscopic fumed silica with a particle size of about 15 nm. It is a light, loose, bluish-white-colored, odorless, tasteless, amorphous powder. 8. Typical Properties Acidity/alkalinity pH = 3.8–4.2 (4% w/v aqueous dispersion) and 3.5–4.0 (10% w/v aqueous dispersion) for Cab-O-Sil M-5P Density (bulk): 0.029–0.042 g/cm3 Melting point: 1600°C Particle size distribution: Primary particle size is 7–16 nm. Aerosil forms loose agglomerates of 10–200 µm. Refractive index: Solubility: 1.46 Practically insoluble in organic solvents, water, and acids, except hydrofluoric acid; soluble in hot solutions of alkali hydroxide. Forms a colloidal dispersion with water. For Aerosil, solubility in water is 150 mg/L at 25°C (pH 7). Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 100 Chapter 3 Drug and Excipients Profile Specific gravity: 2.2 Specific surface area: 100–400 m2/g depending on grade. Several grades of colloidal silicon dioxide are commercially available, which are produced by modifying the manufacturing process. The modifications do not affect the silica content, specific gravity, refractive index, color, or amorphous form. However, particle size, surface areas, and densities are affected. 9. Stability and Storage Conditions Colloidal silicon dioxide is hygroscopic but adsorbs large quantities of water without liquefying. When used in aqueous systems at a pH 0–7.5, colloidal silicon dioxide is effective in increasing the viscosity of a system. However, at a pH greater than 7.5 the viscosity-increasing properties of colloidal silicon dioxide are reduced; and at a pH greater than 10.7 this ability is lost entirely since the silicon dioxide dissolves to form silicates. Colloidal silicon dioxide powder should be stored in a well-closed container. 10. Incompatibilities Incompatible with diethylstilbestrol preparations. 11. Method of Manufacture Colloidal silicon dioxide is prepared by the flame hydrolysis of chlorosilanes, such as silicon tetrachloride, at 1800°C using a hydrogen–oxygen flame. Rapid cooling from the molten state during manufacture causes the product to remain amorphous. 12. Safety Colloidal silicon dioxide is widely used in oral and topical pharmaceutical products and is generally regarded as an essentially nontoxic and nonirritant Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 101 Chapter 3 Drug and Excipients Profile excipient. However, intraperitoneal and subcutaneous injection may produce local tissue reactions and/or granulomas. Colloidal silicon dioxide should therefore not be administered parenterally. LD50 (rat, IV): 0.015 g/kg LD50 (rat, oral): 3.16 g/kg 13. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Eye protection and gloves are recommended. Considered a nuisance dust, precautions should be taken to avoid inhalation of colloidal silicon dioxide. In the absence of suitable containment facilities, a dust mask should be worn when handling small quantities of material. For larger quantities, a dust respirator is recommended. Inhalation of colloidal silicon dioxide dust may cause irritation to the respiratory tract but it is not associated with fibrosis of the lungs (silicosis), which can occur upon exposure to crystalline silica. 14. Regulatory Acceptance Colloidal silicon dioxide is GRAS listed. Included in the FDA Inactive Ingredients Database (oral capsules, suspensions, and tablets; transdermal, rectal, and vaginal preparations). Also approved by the FDA as a food additive and for food contact. Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 15. Related Substances Hydrophobic colloidal silica Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 102 Chapter 3 Drug and Excipients Profile 3.3.5 Magnesium Stearate 1. Nonproprietary Names BP: Magnesium Stearate JP: Magnesium Stearate PhEur: Magnesium Stearate USP-NF: Magnesium Stearate 2. Synonyms Dibasic magnesium stearate; magnesium distearate; magnesii stearas; magnesium octadecanoate; octadecanoic acid, magnesium salt; stearic acid, magnesium salt; Synpro 90. 3. Chemical Name and CAS Registry Number Chemical Name: Octadecanoic acid magnesium salt and CAS Registry Number: [557-04-0] 4. Empirical Formula and Molecular Weight Empirical Formula: C36H70MgO4 and Molecular Weight: 591.24 The USP32–NF27 describes magnesium stearate as a compound of magnesium with a mixture of solid organic acids that consists chiefly of variable proportions of magnesium stearate and magnesium palmitate (C32H62MgO4). The PhEur 6.5 describes magnesium stearate as a mixture of solid organic acids consisting mainly of variable proportions of magnesium stearate and magnesium palmitate obtained from sources of vegetable or animal origin. 5. Structural Formula [CH3(CH2)16COO]2Mg Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 103 Chapter 3 Drug and Excipients Profile 6. Functional Category Tablet and capsule lubricant. 7. Applications in Pharmaceutical Formulation or Technology Magnesium stearate is widely used in cosmetics, foods, and pharmaceutical formulations. It is primarily used as a lubricant in capsule and tablet manufacture at concentrations between 0.25% and 5.0% w/w. It is also used in barrier creams. 8. Description Magnesium stearate is a very fine, light white, precipitated or milled, impalpable powder of low bulk density, having a faint odor of stearic acid and a characteristic taste. The powder is greasy to the touch and readily adheres to the skin. 9. Typical Properties Crystalline forms High-purity magnesium stearate has been isolated as a trihydrate, a dihydrate, and an anhydrate. Density (bulk): 0.159 g/cm3 Density (tapped): 0.286 g/cm3 Density (true): 1.092 g/cm3 Flash point: 250°C Flowability: Poorly flowing, cohesive powder. Melting range: 117–150°C (commercial samples); 126–130°C (high purity magnesium stearate). Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 104 Chapter 3 Drug and Excipients Profile Solubility: Practically insoluble in ethanol, ethanol (95%), ether and water; slightly soluble in warm benzene and warm ethanol (95%). Specific surface area: 1.6–14.8 m2/g 10. Stability and Storage Conditions Magnesium stearate is stable and should be stored in a well-closed container in a cool, dry place. 11. Incompatibilities Incompatible with strong acids, alkalis, and iron salts. Avoid mixing with strong oxidizing materials. Magnesium stearate cannot be used in products containing aspirin, some vitamins, and most alkaloidal salts. 12. Method of Manufacture Magnesium stearate is prepared either by the interaction of aqueous solutions of magnesium chloride with sodium stearate or by the interaction of magnesium oxide, hydroxide, or carbonate with stearic acid at elevated temperatures. 13. Safety Magnesium stearate is widely used as a pharmaceutical excipient and is generally regarded as being nontoxic following oral administration. However, oral consumption of large quantities may produce a laxative effect or mucosal irritation. No toxicity information is available relating to normal routes of occupational exposure. Limits for heavy metals in magnesium stearate have been Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 105 Chapter 3 Drug and Excipients Profile evaluated in terms of magnesium stearate worst-case daily intake and heavy metal composition. Toxicity assessments of magnesium stearate in rats have indicated that it is not irritating to the skin, and is nontoxic when administered orally or inhaled. Magnesium stearate has not been shown to be carcinogenic when implanted into the bladder of mice. LD50 (rat, inhalation): >2 mg/L LD50 (rat, oral): >10 g/kg 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Eye protection and gloves are recommended. Excessive inhalation of magnesium stearate dust may cause upper respiratory tract discomfort, coughing, and choking. Magnesium stearate should be handled in a well-ventilated environment; a respirator is recommended. In the USA, the OSHA limit is 10 mg/m3 TWA for magnesium stearate. 15. Regulatory Acceptance Magnesium stearate is GRAS listed. Accepted as a food additive in the USA and UK. Included in the FDA Inactive Ingredients Database (oral capsules, powders, and tablets; buccal and vaginal tablets; topical preparations; intravitreal implants and injections). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. Listed on the US TSCA inventory. 16. Related Substances Calcium stearate; magnesium aluminum silicate; stearic acid; zinc stearate. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 106 Chapter 3 Drug and Excipients Profile 3.3.6 Polyethylene glycol 8000 1. Nonproprietary Names BP: Macrogols JP: Macrogol 400; Macrogol 1500; Macrogol 4000; Macrogol 6000; Macrogol 20000 PhEur: Macrogols USP-NF: Polyethylene Glycol 2. Synonyms Carbowax; Carbowax Sentry; Lipoxol; Lutrol E; macrogola; PEG; Pluriol E; polyoxyethylene glycol. 3. Chemical Name and CAS Registry Number Chemical Name: α-Hydro-ω-hydroxypoly(oxy-1,2-ethanediyl) CAS Registry Number: [25322-68-3] 4. Empirical Formula Empirical Formula: HOCH2(CH2OCH2)mCH2OH where m represents the average number of oxyethylene groups. 5. Structural Formula 6. Functional Category Ointment base; plasticizer; solvent; suppository base; tablet and capsule lubricant. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 107 Chapter 3 Drug and Excipients Profile 7. Applications in Pharmaceutical Formulation or Technology Polyethylene glycols (PEGs) are widely used in a variety of pharmaceutical formulations, including parenteral, topical, ophthalmic, oral, and rectal preparations. Polyethylene glycol has been used experimentally in biodegradable polymeric matrices used in controlled-release systems. Polyethylene glycols are stable, hydrophilic substances that are essentially nonirritant to the skin. They do not readily penetrate the skin, although the polyethylene glycols are water-soluble and are easily removed from the skin by washing, making them useful as ointment bases. Solid grades are generally employed in topical ointments, with the consistency of the base being adjusted by the addition of liquid grades of polyethylene glycol. Mixtures of polyethylene glycols can be used as suppository bases, for which they have many advantages over fats. For example, the melting point of the suppository can be made higher to withstand exposure to warmer climates; release of the drug is not dependent upon melting point; the physical stability on storage is better; and suppositories are readily miscible with rectal fluids. Polyethylene glycols have the following disadvantages: they are chemically more reactive than fats; greater care is needed in processing to avoid inelegant contraction holes in the suppositories; the rate of release of water-soluble medications decreases with the increasing molecular weight of the polyethylene glycol; and polyethylene glycols tend to be more irritating to mucous membranes than fats. Aqueous polyethylene glycol solutions can be used either as suspending agents or to adjust the viscosity and consistency of other suspending vehicles. When used in conjunction with other emulsifiers, polyethylene glycols can act as emulsion stabilizers. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 108 Chapter 3 Drug and Excipients Profile Liquid polyethylene glycols are used as water-miscible solvents for the contents of soft gelatin capsules. However, they may cause hardening of the capsule shell by preferential absorption of moisture from gelatin in the shell. In concentrations up to approximately 30% v/v, PEG 300 and PEG 400 have been used as the vehicle for parenteral dosage forms. In solid-dosage formulations, higher-molecular-weight polyethylene glycols can enhance the effectiveness of tablet binders and impart plasticity to granules. However, they have only limited binding action when used alone, and can prolong disintegration if present in concentrations greater than 5% w/w. When used for thermoplastic granulations, a mixture of the powdered constituents with 10–15% w/w PEG 6000 is heated to 70–75°C. The mass becomes pastelike and forms granules if stirred while cooling. This technique is useful for the preparation of dosage forms such as lozenges when prolonged disintegration is required. Polyethylene glycols can also be used to enhance the aqueous solubility or dissolution characteristics of poorly soluble compounds by making solid dispersions with an appropriate polyethylene glycol. Animal studies have also been performed using polyethylene glycols as solvents for steroids in osmotic pumps. In film coatings, solid grades of polyethylene glycol can be used alone for the film-coating of tablets or can be useful as hydrophilic polishing materials. Solid grades are also widely used as plasticizers in conjunction with film-forming polymers. The presence of polyethylene glycols in film coats, especially of liquid grades, tends to increase their water permeability and may reduce protection against low pH in enteric-coating films. Polyethylene glycols are useful as plasticizers in microencapsulated products to avoid rupture of the coating film when the microcapsules are compressed into tablets. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 109 Chapter 3 Drug and Excipients Profile Polyethylene glycol grades with molecular weights of 6000 and above can be used as lubricants, particularly for soluble tablets. The lubricant action is not as good as that of magnesium stearate, and stickiness may develop if the material becomes too warm during compression. An antiadherent effect is also exerted, again subject to the avoidance of overheating. Polyethylene glycols have been used in the preparation of urethane hydrogels, which are used as controlled-release agents. Polyethylene glycol has also been used in insulin-loaded microparticles for the oral delivery of insulin; it has been used in inhalation preparations to improve aerosolization; polyethylene glycol nanoparticles have been used to improve the oral bioavailability of cyclosporine; it has been used in self-assembled polymeric nanoparticles as a drug carrier; and copolymer networks of polyethylene glycol grafted with poly(methacrylic acid) have been used as bioadhesive controlled drug delivery formulations. 8. Description The USP32–NF27 describes polyethylene glycol as being an addition polymer of ethylene oxide and water. Polyethylene glycol grades 200–600 are liquids; grades 1000 and above are solids at ambient temperatures. Liquid grades (PEG 200–600) occur as clear, colorless or slightly yellow-colored, viscous liquids. They have a slight but characteristic odor and a bitter, slightly burning taste. PEG 600 can occur as a solid at ambient temperatures. Solid grades (PEG>1000) are white or off-white in color, and range in consistency from pastes to waxy flakes. They have a faint, sweet odor. Grades of PEG 6000 and above are available as free-flowing milled powders. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 110 Chapter 3 Drug and Excipients Profile 9. Typical Properties Density: 1.11–1.14 g/cm3 at 25°C for liquid PEGs; 1.15–1.21 g/cm3 at 25°C for solid PEGs. Flash point: 182°C for PEG 200; 213°C for PEG 300; 238°C for PEG 400; 250°C for PEG 600. Freezing point: <−65°C PEG 200 sets to a glass; −15 to −8°C for PEG 300; 4–8°C for PEG 400; 15–25°C for PEG 600. Melting point: 37–40°C for PEG 1000; 44–48°C for PEG 1500; 40–48°C for PEG 1540; 45–50°C for PEG 2000; 48–54°C for PEG 3000; 50–58°C for PEG 4000; 55–63°C for PEG 6000; 60–63°C for PEG 8000; 60–63°C for PEG 20000. Moisture content: Liquid polyethylene glycols are very hygroscopic, although hygroscopicity decreases with increasing molecular weight. Solid grades, e.g. PEG 4000 and above, are not hygroscopic. Refractive index: n25D = 1.459 for PEG 200; n25D = 1.463 for PEG 300; n25D = 1.465 for PEG 400; n25D = 1.467 for PEG 600. Solubility All grades of polyethylene glycol are soluble in water and miscible in all proportions with other polyethylene glycols (after melting, if necessary). Aqueous solutions of higher-molecular-weight grades may form gels. Liquid polyethylene glycols are soluble in acetone, alcohols, benzene, glycerin, and glycols. Solid polyethylene glycols are soluble in acetone, dichloromethane, ethanol (95%), and methanol; they are slightly soluble in aliphatic hydrocarbons and ether, but insoluble in fats, fixed oils, and mineral oil. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 111 Chapter 3 Drug and Excipients Profile Surface tension Approximately 44 mN/m (44 dynes/cm) for liquid polyethylene glycols; approximately 55 mN/m (55 dynes/cm) for 10% w/v aqueous solution of solid polyethylene glycol. 10. Stability and Storage Conditions Polyethylene glycols are chemically stable in air and in solution, although grades with a molecular weight less than 2000 are hygroscopic. Polyethylene glycols do not support microbial growth, and they do not become rancid. Polyethylene glycols and aqueous polyethylene glycol solutions can be sterilized by autoclaving, filtration, or gamma irradiation. Sterilization of solid grades by dry heat at 150°C for 1 hour may induce oxidation, darkening, and the formation of acidic degradation products. Ideally, sterilization should be carried out in an inert atmosphere. Oxidation of polyethylene glycols may also be inhibited by the inclusion of a suitable antioxidant. If heated tanks are used to maintain normally solid polyethylene glycols in a molten state, care must be taken to avoid contamination with iron, which can lead to discoloration. The temperature must be kept to the minimum necessary to ensure fluidity; oxidation may occur if polyethylene glycols are exposed for long periods to temperatures exceeding 50°C. However, storage under nitrogen reduces the possibility of oxidation. Polyethylene glycols should be stored in well-closed containers in a cool, dry place. Stainless steel, aluminum, glass, or lined steel containers are preferred for the storage of liquid grades. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 112 Chapter 3 Drug and Excipients Profile 11. Incompatibilities The chemical reactivity of polyethylene glycols is mainly confined to the two terminal hydroxyl groups, which can be either esterified or etherified. However, all grades can exhibit some oxidizing activity owing to the presence of peroxide impurities and secondary products formed by autoxidation. Liquid and solid polyethylene glycol grades may be incompatible with some coloring agents. The antibacterial activity of certain antibiotics is reduced in polyethylene glycol bases, particularly that of penicillin and bacitracin. The preservative efficacy of the parabens may also be impaired owing to binding with polyethylene glycols. Physical effects caused by polyethylene glycol bases include softening and liquefaction in mixtures with phenol, tannic acid, and salicylic acid. Discoloration of sulfonamides and dithranol can also occur, and sorbitol may be precipitated from mixtures. Plastics, such as polyethylene, phenolformaldehyde, polyvinyl chloride, and cellulose-ester membranes (in filters) may be softened or dissolved by polyethylene glycols. Migration of polyethylene glycol can occur from tablet film coatings, leading to interaction with core components. 12. Method of Manufacture Polyethylene glycol polymers are formed by the reaction of ethylene oxide and water under pressure in the presence of a catalyst. 13. Safety Polyethylene glycols are widely used in a variety of pharmaceutical formulations. Generally, they are regarded as nontoxic and nonirritant materials. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 113 Chapter 3 Drug and Excipients Profile Adverse reactions to polyethylene glycols have been reported, the greatest toxicity being with glycols of low molecular weight. However, the toxicity of glycols is relatively low. Polyethylene glycols administered topically may cause stinging, especially when applied to mucous membranes. Hypersensitivity reactions to polyethylene glycols applied topically have also been reported, including urticaria and delayed allergic reactions. The most serious adverse effects associated with polyethylene glycols are hyperosmolarity, metabolic acidosis, and renal failure following the topical use of polyethylene glycols in burn patients. Topical preparations containing polyethylene glycols should therefore be used cautiously in patients with renal failure, extensive burns, or open wounds. Oral administration of large quantities of polyethylene glycols can have a laxative effect. Therapeutically, up to 4 L of an aqueous mixture of electrolytes and high-molecular-weight polyethylene glycol is consumed by patients undergoing bowel cleansing. Liquid polyethylene glycols may be absorbed when taken orally, but the higher-molecular-weight polyethylene glycols are not significantly absorbed from the gastrointestinal tract. Absorbed polyethylene glycol is excreted largely unchanged in the urine, although polyethylene glycols of low molecular weight may be partially metabolized. The WHO has set an estimated acceptable daily intake of polyethylene glycols at up to 10 mg/kg body-weight. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 114 Chapter 3 Drug and Excipients Profile In parenteral products, the maximum recommended concentration of PEG 300 is approximately 30% v/v as hemolytic effects have been observed at concentrations greater than about 40% v/v. 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Eye protection is recommended. 15. Regulatory Status Included in the FDA Inactive Ingredients Database (dental preparations; IM and IV injections; ophthalmic preparations; oral capsules, solutions, syrups, and tablets; rectal, topical, and vaginal preparations). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Nonmedicinal Ingredients. 16. Related Substances Polyoxyethylene alkyl ethers; polyethylene oxide; polyoxyethylene sorbitan fatty acid esters; polyoxyethylene stearates; suppository bases. 3.3.7 Hydroxypropylcellulose 1. Nonproprietary Names JP: Low Substituted Hydroxypropylcellulose USP-NF: Low-Substituted Hydroxypropyl Cellulose 2. Synonyms Cellulose, 2-hydroxypropyl ether; 2-hydroxypropyl ether (low-substituted) cellulose; hyprolose, low-substituted; L-HPC; oxypropylated cellulose. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 115 Chapter 3 Drug and Excipients Profile 3. Chemical Name and CAS Registry Number Chemical Name: Cellulose, 2-hydroxypropyl ether (low-substituted) CAS Registry Number: [9004-64-2] 4. Empirical Formula and Molecular Weight The USP32–NF27 describes low-substituted hydroxypropyl cellulose as a low-substituted hydroxypropyl ether of cellulose. Compared to hydroxypropyl cellulose, low-substituted hydroxypropyl cellulose has only a small proportion of the three free hydroxyl groups per glucose subunit converted to a hydroxypropyl ether. When dried at 105°C for 1 hour, it contains not less than 5.0% and not more than 16.0% of hydroxypropoxy groups (—OCH2CHOHCH3). 5. Structural Formula R is H or [CH2CH(CH3)O]m H 6. Functional Category Tablet and capsule disintegrant; tablet binder. 7. Applications in Pharmaceutical Formulation or Technology Low-substituted hydroxypropyl cellulose is widely used in oral soliddosage forms. It is primarily used as a disintegrant, and as a binder for tablets and granules in wet or dry granulation. It has been used in the preparation of rapidly disintegrating tablets produced by direct compression methods. In addition, lowsubstituted hydroxypropyl cellulose has been used as a binder/disintegrant Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 116 Chapter 3 Drug and Excipients Profile included in the powder layering process on spherical cores and to prepare pellets by extrusion/spheronization. A low particle size and high hydroxypropyl content is recommended to produce round spheres and rapid dissolution. There are a number of grades that have different particle sizes and substitution levels. LH-11 has the longest fibrous particles, and is typically used as an anticapping agent and disintegrant for direct compression. LH-21 is less fibrous and is used as a binder and disintegrant for tablets through the wet-granulation process. LH-31 is a small-particle grade used especially for extrusion to produce granules, as it has a small particle size that is better for passing a screen. LH-B1 is the nonfibrous, high-density grade designed for fluid-bed granulation, and can be used for direct compression and/or formulations with a high low-substituted hydroxypropyl cellulose loading. Lower substitution grades LH-22 and LH-32 can be used for better disintegration capability, depending on the characteristics of the active ingredients. The typical content of low-substituted hydroxypropyl cellulose in a formulation is approximately 5–50%. 8. Description Low-substituted hydroxypropyl cellulose occurs as a white to yellowish white powder or granules. It is odorless or has a slight, characteristic odor, and it is tasteless. 9. Typical Properties Acidity/alkalinity pH = 5.0–7.5 for 1% w/v aqueous suspension. Ash: 0.5% Density (true): 1.3 g/cm3 Melting point: Decomposition at 290°C. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 117 Chapter 3 Drug and Excipients Profile Moisture content: 8% at 33% relative humidity; 38% at 95% relative humidity. Particle size distribution: LH-11: average size 50 μm; not more than 2% larger than 150 μm; LH-21 and LH-22: average size 40 μm; not more than 10% larger than 75 μm; LH-31 and LH-32: average size 25 μm; not more than 50% larger than 45 μm. Solubility: Practically insoluble in ethanol (95%) and in ether. Dissolves in a solution of sodium hydroxide (1 in 10) and produces a viscous solution. Insoluble, but swells in water. Specific surface area: 0.756 m2/g for LH-21; 0.469 m2/g for LH-B1. 10. Stability and Storage Conditions Low-substituted hydroxypropyl cellulose is a stable, though hygroscopic, material. The powder should be stored in a well-closed container. 11. Incompatibilities Alkaline substances may interact. If a tablet formulation contains such a material, the disintegration time may be extended after storage. 12. Method of Manufacture Low-substituted hydroxypropyl cellulose is manufactured by reacting alkaline cellulose with propylene oxide at elevated temperature. Following the reaction, the product is recrystallized by neutralization, washed, and milled. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 118 Chapter 3 Drug and Excipients Profile 13. Safety Low-substituted hydroxypropyl cellulose is generally regarded as a nontoxic and nonirritant material. Animal toxicity studies showed no adverse effects in rats fed orally 6 g/kg/day over 6 months. No teratogenic effects were noted in rabbits and rats fed 5 g/kg/day. LD50 (rat, oral): >15 g/kg 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Excessive dust generation should be avoided to minimize the risk of explosions. 15. Regulatory Status Included in the FDA Inactive Ingredients Database (oral capsules, tablets, pellets). Approved for use in pharmaceuticals in Europe, Japan, USA, and other countries. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 16. Related Substances Hydroxyethylmethyl cellulose; hydroxypropyl cellulose; methylcellulose. 3.3.8 Microcrystalline cellulose 1. Nonproprietary Names BP: Microcrystalline Cellulose JP: Microcrystalline Cellulose PhEur: Cellulose, Microcrystalline USP-NF: Microcrystalline Cellulose Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 119 Chapter 3 Drug and Excipients Profile 2. Synonyms Avicel PH; Cellets; Celex; cellulose gel; hellulosum microcristallinum; Celphere; Ceolus KG; crystalline cellulose; E460; Emcocel; Ethispheres; Fibrocel; MCC Sanaq; Pharmacel; Tabulose; Vivapur. 3. Chemical Name and CAS Registry Number Chemical Name: Cellulose and CAS Registry Number: [9004-34-6] 4. Empirical Formula and Molecular Weight (C6H10O5) n ≈36 000; where n ≈ 220 5. Structural Formula 6. Functional Category Adsorbent; suspending agent; tablet and capsule diluent; tablet disintegrant. 7. Applications in Pharmaceutical Formulation or Technology Microcrystalline cellulose is widely used in pharmaceuticals, primarily as a binder/diluent in oral tablet and capsule formulations where it is used in both wet-granulation and direct-compression processes. In addition to its use as a binder/diluent, microcrystalline cellulose also has some lubricant and disintegrant properties that make it useful in tableting. Microcrystalline cellulose is also used in cosmetics and food products. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 120 Chapter 3 Drug and Excipients Profile 8. Description Microcrystalline cellulose is a purified, partially depolymerized cellulose that occurs as a white, odorless, tasteless, crystalline powder composed of porous particles. It is commercially available in different particle sizes and moisture grades that have different properties and applications. 9. Typical Properties Angle of repose: 49° for Ceolus KG; 34.4° for Emcocel 90M. Density (bulk): 0.337 g/cm3; 0.32 g/cm3 for Avicel PH-101; 0.80 ± 5 g/cm3 for Cellets 100, 200, 350, 500, 700, 1000; 0.29 g/cm3 for Emcocel 90M;0.26–0.31 g/cm3 for MCC Sanaq 101;0.28– 0.33 g/cm3 for MCC Sanaq 102; 0.29–0.36 g/cm3 for MCC Sanaq 200;0.34–0.45 g/cm3 for MCC Sanaq 301;0.35–0.46 g/cm3 for MCC Sanaq 302; 0.13–0.23 g/cm3 for MCC Sanaq UL-002; 0.29 g/cm3 for Vivapur 101. Density (tapped): 0.478 g/cm3; 0.45 g/cm3 for Avicel PH-101; 0.35 g/cm3 for Emcocel 90M. Density (true): 1.512–1.668 g/cm3; 1.420–1.460 g/cm3 for Avicel PH-102. Flowability: 1.41 g/s for Emcocel 90M. Melting point: Chars at 260–270°C. Moisture content: Typically less than 5% w/w. However, different grades may contain varying amounts of water. Microcrystalline cellulose is hygroscopic. Particle size distribution: Typical mean particle size is 20–200 μm. Different grades may have a different nominal mean particle size. Solubility: Slightly soluble in 5% w/v sodium hydroxide solution; practically insoluble in water, dilute acids, and most organic solvents. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 121 Chapter 3 Drug and Excipients Profile Specific surface area: 1.06–1.12 m2/g for Avicel PH-101; 1.21–1.30 m2/g for Avicel PH-102; 0.78–1.18 m2/g for Avicel PH-200. 10. Stability and Storage Conditions Microcrystalline cellulose is a stable though hygroscopic material. The bulk material should be stored in a well-closed container in a cool, dry place. 11. Incompatibilities Microcrystalline cellulose is incompatible with strong oxidizing agents. 12. Method of Manufacture Microcrystalline cellulose is manufactured by controlled hydrolysis with dilute mineral acid solutions of α-cellulose, obtained as a pulp from fibrous plant materials. Following hydrolysis, the hydrocellulose is purified by filtration and the aqueous slurry is spray-dried to form dry, porous particles of a broad size distribution. 13. Safety Microcrystalline cellulose is widely used in oral pharmaceutical formulations and food products and is generally regarded as a relatively nontoxic and nonirritant material. Microcrystalline cellulose is not absorbed systemically following oral administration and thus has little toxic potential. Consumption of large quantities of cellulose may have a laxative effect, although this is unlikely to be a problem when cellulose is used as an excipient in pharmaceutical formulations. Deliberate abuse of formulations containing cellulose, either by inhalation or by injection, has resulted in the formation of cellulose granulomas. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 122 Chapter 3 Drug and Excipients Profile 14. Handling Precautions Observe normal precautions appropriate to the circumstances and quantity of material handled. Microcrystalline cellulose may be irritant to the eyes. Gloves, eye protection, and a dust mask are recommended. In the UK, the workplace exposure limits for cellulose have been set at 10 mg/m3 long-term (8-hour TWA) for total inhalable dust and 4 mg/m3 for respirable dust; the short-term limit for total inhalable dust has been set at 20 mg/m3. 15. Regulatory Status Microcrystalline cellulose is GRAS listed. Accepted for use as a food additive in Europe. Included in the FDA Inactive Ingredients Database (inhalations; oral capsules, powders, suspensions, syrups, and tablets; topical and vaginal preparations). Included in nonparenteral medicines licensed in the UK. Included in the Canadian List of Acceptable Non-medicinal Ingredients. 16. Related Substances Microcrystalline cellulose and carrageenan; microcrystalline cellulose and carboxymethylcellulose sodium; microcrystalline cellulose and guar gum; powdered cellulose; silicified microcrystalline cellulose. Design And Development Of A Novel Concept For Immediate Release Of Pantoprazole 123