CHE 441 __________________ LAST NAME, FIRST Problem set #8 1. A heat exchanger with two tube passes has been recommended for cooling distilled water from 33.9 to 29.4oC. The proposed unit contains 160 copper tubes, each with a 0.0191-m outside diameter, 18 BWG, and 4.876-m length. The tubes are laid out on a 0.0238-m triangular pitch within a 0.387-m inside diameter shell. Twenty-five percent cut segmental baffles, spaced 0.3 m apart, are located within the shell. Cooling water at a temperature of 24oC and a flow rate of 2.0 m/s will be used in the tubes to provide the cooling. Under these conditions, the fouling coefficients for the distilled water and the cooling water can be assumed to be 11,360 and 5680 W/m2K, respectively. The pressure drop on either the tube or the tube side may not exceed 69 kPa. Would the recommended design be adequate for cooling 22 kg/s of distilled water? 2. In a depropanizer described by King, a six-component feed at 96oC and 2170 kPa has the following composition: Component Methane Ethane Propane n-Butane n-Pentane n-Hexane Feed, mol % 26.0 9.0 25.0 17.0 11.0 12.0 K value at 96oC 15.0 3.8 1.55 0.80 0.38 0.19 The feed is to be separated in a sieve tray distillation column with a recovery of 98.4 percent of the propane in the distillate product and 98.2 percent of the n-butane in the bottom product. The feed quality is 66 percent vapor. The column is equipped with a partial condenser. What are the minimum number of stages and minimum reflux required for the separation? If a reflux ratio of 1.5 is selected, how many theoretical stages are required, and where is the feed location? 3. A valve tray tower has been designed to separate a mixture of 60 mol percent benzene and 40 mol percent toluene into an overhead product containing 96 mol percent benzene and a bottom product containing 25 mol percent benzene. Calculations have shown that 6.1 theoretical stages will be required to obtain the desired separation conducted essentially at atmospheric pressure. The temperature at the top of the column is 82.8oC while at the bottom of the column it is 100.5oC. Assuming the reboiler acts as one theoretical stage, estimate the number of actual trays required. To simplify the calculation, assume that mixtures of benzene and toluene may be considered as ideal. At an average temperature of 91.6oC, the vapor pressure of pure benzene is 1070 mmHg, and the vapor pressure of pure toluene is 429 mmHg. 4. A benzene-toluene mixture consists of 40 mols benzene and 60 mols toluene. It is desired to reduce the residual benzene concentration in a batch distillation column down to 10 percent. What is the mol fraction of benzene in the receiver after the batch separation has been completed? Assume that the relative volatility of the benzene-toluene mixture remains constant at 2.90 throughout the separation process, vapor rate is considered to be constant, and column holdup is negligible.