NATIONAL QUALIFICATIONS CURRICULUM SUPPORT Design and Technology Constructing and Testing Advice and Guidance for Practitioners [NATIONAL 3] This advice and guidance has been produced to support the profession with the delivery of courses which are either new or which have aspects of significant change within the new national qualifications (NQ) framework. The advice and guidance provides suggestions on approaches to learning and teaching. Practitioners are encouraged to draw on the materials for their own part of their continuing professional development in introducing new national qualifications in ways that match the needs of learners. Practitioners should also refer to the course and unit specifications and support notes which have been issued by the Scottish Qualifications Authority. http://www.sqa.org.uk/sqa/34714.html Acknowledgement © Crown copyright 2012. You may re-use this information (excluding logos) free of charge in any format or medium, under the terms of the Open Government Licence. To view this licence, visit http://www.nationalarchives.gov.uk/doc/open-government-licence/ or e-mail: psi@nationalarchives.gsi.gov.uk. Where we have identified any third party copyright information you will need to obtain permission from the copyright holders concerned. Any enquiries regarding this document/publication should be sent to us at enquiries@educationscotland.gov.uk. This document is also available from our website at www.educationscotland.gov.uk. 2 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 Contents Introduction 4 Practitioner notes 8 Learner information Structures Mechanisms 10 10 23 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 3 INTRODUCTION Introduction These materials form part of Education Scotland’s commitment ‘to develop practical advice and guidance to support the profession with the delivery of courses where there are aspects of significant change within the new National Qualifications ‘. The materials build on and develop earlier advice and guidance on Curriculum for Excellence, both generic and specific to Design and Technology with a particular focus on National 3. The materials complement other key support resources including, for example, the relevant Unit and Course Support Notes provided by SQA. They aim to reinforce key themes where appropriate, but without unnecessary repetition. It is clearly important that practitioners are familiar with those key resources which relate to Design and Technology. Crucially, the materials try to meet the challenge of conveying the spirit of learning in Design and Technology, with its focus on problem-solving and real-world relevance and the world of work, within the framework of principles of Curriculum for Excellence. The materials aim to be accessible, practical and attractive, exemplifying effective and dynamic approaches to learning and teaching. They invite teachers, young people and others to explore them and reflect on the value they might add to learning, teaching and achievement in Design and Technology, to the extent that individuals’ need or wish. These materials are offered as a starting point and are interactive by design. They actively invite users to edit them (for example in the style of Wikis), and enhance the contents for their own purposes, but then to share them with practitioners in a spirit of partnership. The summary of key issues on pages 5–6 will be helpful for users since they exemplify generic positive influences on learning and teaching in this area. Other practitioners will wish to consider pages 7–29 which set out ideas directly relevant to Design and Technology. At the heart of this resource, Design and Technology (Constructing and Testing) offers practitioners a number of possible approaches and resource prompts. Practitioners will note, at this point, that the resource reflects the specific context of a school with particular facilities and equipment. Whilst these resources may not be available in all schools, practitioners may be able to source them or access them in different ways, such as through partnership or consortium arrangements with colleges and other schools. 4 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 INTRODUCTION The materials aim to support practitioners by focusing on aspects of significant change. Their scope is therefore limited to those features with which practitioners may be less familiar and confident. It is important that practitioners bear in mind that the materials relate only to those specific aspects Design and Technology which represent significant change, to avoid disproportionate attention to the chosen aspects. Practitioner practitioners may also recognise that the focus on skills development in the new National Qualifications requires a different approach to planning and delivering programmes, to ensure that learners are given well-designed opportunities to develop key skills for learning, life and work. Effective and dynamic learning and teaching in Design and Technology Planning The importance of careful planning of programmes in Design and Technology is paramount and, in key respects, Curriculum for Excellence raises different challenges and expectations. Reflecting the principles of Curriculum for Excellence, and effective practice more generally, practitioners may wish to consider the following features of positive programme planning. Evaluation of previous relevant experience (stakeholder views, analysis of data on achievement and attainment, direct observation of quality of learners’ experiences). In the context of Curriculum for Excellence, practitioners may wish to give particular emphasis to involving partner agencies and learners, present and past, when planning the programme in Design and Technolgy. The act of involving partners and learners in itself provides a valuable learning experience consistent with the capacities and principles of Curriculum for Excellence. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 5 INTRODUCTION Delivery – learning and teaching influences for Design and Technology Practitioners may wish to consider the range of powerful influences, promoting positive learning in the technologies, which have become increasingly recognised in recent years. These influences include the responsibility within all programmes to seek ways of building learners’ skills in literacy, numeracy and health and wellbeing. Practitioners can emphasise to learners that a strong performance in literacy and numeracy, in the context of Design and Technology, will add to their standing and credibility in any contacts for example with higher education and employers. For literacy, Design and Technology offers positive opportunities to enhance literacy skills associated with its specifically ‘technical’ vocabulary. Practitioners may wish to reflect on key principles of learning in literacy, including the need for young people to listen, speak, read and write using technological language, to build their skills systematically and progressively. Practitioners may wish to reflect on the value added to learners’ experiences where they have the opportunity, individually or in teams, to present oral reports on aspects of their studies in Design and Technology. Numeracy features strongly in Design and Technology, and effective programmes at National 3 can make a significant contribution to developing the relevant number skills. These skills, in the context of Design and Technology and the STEM (science, technology, engineering and mathematics) subjects more generally, have high currency across learning, life and work. Examples of applications in Design and Technology include methods of recording numerical data such as tables charts and graphs, measuring skills, and number calculations. Health and wellbeing Practitioners might find value in using health and wellbeing as a reference point and source of ideas for programmes in Design and Technology. For example, consideration of issues of health and safety is particularly relevant, both in the classroom context but also as a related, motivating theme based in real-world practice. Further examples of links with health and wellbeing might include the wealth of technologies associated with, for example, sports and hobbies, or medical care equipment in a modern intensive care unit. These real-life applications of design and technology underline its importance to living in general,and in specific respects to issues of health and wellbeing. 6 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 INTRODUCTION The Learning Context This resource explores structures and provides some experience of the idea of ‘testing’. Structures Structures are frameworks which support or protect something. Modern structures – built frameworks – often have to carry heavy loads and engineers have had to find ways of increasing their strength. Testing Whenever an engineer produces a new idea for a product they need to test it to see if it does what it supposed to do. This is often done using a model of the product. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 7 PRACTITIONER NOTES Practitioner notes ‘Construct and test simple engineered objects involving strengthening, energy transfer or movement by: Selecting, with guidance, components and/or suitable materials Applying basic engineering knowledge of mechanisms and structures Devising, with guidance, appropriate methods of testing Recording the results of testing Drawing conclusions from the test results’. These notes should guide learners so that they can successfully meet these outcomes. Structures Bridges have been chosen as a context for learning, as structures with which learners will be familiar. Strengthening is investigated through shape and triangulation. We begin our study by looking back to the very first type of bridge, the simple beam bridge. This type of bridge is still in common use today and is a good starting point from which to consider how bridge designers have used shape to increase the bridge’s strength. The four tasks which learners work through will help guide them, through testing, to experiment with different shapes and record their findings. Construction kits are available which would help with the delivery of this resource, including Meccano and Fischertechnic. However using simple materials such as paper and card can be equally successful. Learners should be encouraged and helped to record their findings as they work through the different tasks. Practitioners should take every opportunity 8 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 PRACTITIONER NOTES to stress the importance of high quality craftsmanship, as learners create their bridges. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 9 LEARNER INFORMATION Learner information Structures What is a structure? Basically a structure is a means of supporting an object. The human body is the structure, which we call a skeleton. Without it our bodies would not be able to support our weight. We would not be able to run, jump, swim or do any of the other activities we take for granted. Our internal organs would not be held in place or indeed protected. For example, the brain is protected by the skull. In nature, other examples of structures include, for example, the stems of plants. Animals construct their own structures such as birds’ nests, or spiders’ webs. Structures can be divided into three types: Solid Shell Frame Solid structures include cabinets, caves, dams and walls. Shell structures include food containers, car bodies, tin cans and egg boxes. Frame structures are objects like, roof trusses, bicycle, electricity pylons and many types of chair. In this unit of work we will be investigating a particular type of Frame Structure, the Bridge. There are a number of different types of bridge. The most common are: 10 Beam Arch Suspension Cantilever Truss Cable Stayed DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Our work on Structures will focus on the simple Beam Bridge. Beam Bridge A beam bridge is the simplest type of bridge. As the name suggests it uses a beam to span a gap. (The word span is used here to describe how a bridge reaches across a gap.) In earlier times a tree trunk or a large slab of stone might have been used to create a simple beam bridge. The problem was trying to find stone and tree trunks large enough to span wider gaps. We will investigate two ways of strengthening the beam so that it can carry a heavier load, the weight the bridge has to carry. We can change the shape. We can use triangles (this is called triangulation). Method 1 Changing the shape of the beam. Task 1 Build a beam bridge out of paper. What you need: A piece of A5 paper A means of supporting the bridge (such as wooden blocks or card boxes) Some different masses to ‘load’ the bridge A rule to measure the movement of the bridge (how much it bends when masses are placed on it) A way to record your results. The object of this task is to span the gap using one piece of paper. Place your piece of paper across the gap between the supports of your bridge. This gap between the supports should be about 150mm. Carefully place the masses onto the middle of your bridge, increasing the overall load carefully. You can record your results using a form like the one at Appendix A. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 11 LEARNER INFORMATION In the example shown above the paper was folded three times. Here are the test results: Mass (gms) 10 20 30 40 Deflection (mm) 5 8 11 Comments Bridge collapses and is beyond repair. If we alter the shape of our piece of paper we will find that we can change its strength. Task 2 Take another piece of A5 paper and fold it as shown. 12 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Now carry out the same test as before but this time use the ‘corrugated’ paper. Remember to record your results. This new bridge should be stronger than the first. If it was not, can you suggest reasons why? Task 3 This time use card instead of paper. Fold the card into the different end shapes shown U Channel I Beam You might find it helpful if you laminate (stick layers together) the card using watered-down PVA glue. Carry out the same test as before. You can also try putting two of your new beams side by side to help with stability and overall strength. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 13 LEARNER INFORMATION You will need larger masses as you improve your bridge structure by strengthening it. Remember to record your findings in some suitable way. Modern bridge designers use these types of beams when constructing their beam bridges. Here are two examples. This beam bridge is made from steel and is used to carry trains across a busy road. This is a more modern beam structure. It is made from steel reinforced concrete. It has been designed to carry traffic across a canal. 14 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Method 2 Triangulation Task 4 Construct a square using thin pieces of timber or a construction kit. If you now apply a force to one of the corners, the square will change shape. This is because a square frame is not structurally strong. To make it stronger add a fifth member as shown This new member resists, or pushes against this force and keeps the structure rigid and in its original shape. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 15 LEARNER INFORMATION Task 5 Triangulation Using this technique design and construct a beam bridge, with triangles to improve its strength.Remember to rec ord your results. Include your sketch with the results. This type of Beam Bridge is called a Truss. These are very strong structures. Bridge designers take the opportunity to incorporate I beams which further increases the bridge’s strength. This is an old railway bridge which uses Triangulation. 16 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Triangulation is not just used for bridges. Here are two other common examples. Pylon Armco DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 17 LEARNER INFORMATION Roman Arch The Roman arch was the first design that enabled the early bridge builders to cross longer spans. It allowed wide loads to be carried, loads like wagons. Arch bridges were built using cement. This enabled them to build larger bridges. Ponte Sant’Angelo, Rome. Completed in 134 AD 18 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Constructing your own Roman Arch Draw two arches, one of radius 150 mm, the other 80mm. Now divide the drawing in to the segments as shown. 27 27 18 27 27 18 Draw the arch onto a piece of paper and then glue onto a suitably thick piece of timber. (30mm should do). Now carefully cut out the top five segments. You need to keep the bottom two segments attached as these are the arch supports. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 19 LEARNER INFORMATION 20 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Common types of bridges Here are a few examples. Can you name them or say where they are located? DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 21 LEARNER INFORMATION 22 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Mechanisms Mechanisms are devices which allow us to control movement and force. However, before we look in more detail at mechanisms we need to understand some of the main ideas involved including force and movement. Force A force can be described as a push or a pull. Force is measured in Newtons (N). In these notes the word effort is sometimes used in place of force. Movement There are four types of movement: 1. 2. 3. 4. Linear - movement in a straight line. Rotational – movement in a circle. Reciprocating – movement back and forth but in a straight line. Oscillating – movement back and forth but in a curve. We will be looking at four different types of mechanism: 1. 2. 3. 4. lever gears belt and chain drives pulley DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 23 LEARNER INFORMATION Levers The effort which acts at the end of the lever is able to lift the heavy load at the other end. Effort Load For a lever to work properly it needs a fulcrum, an ‘edge’ to balance the lever against. In the example shown below, the lid of the paint tin is opened using a screwdriver. The fulcrum in this instance is the rim of the paint tin. 24 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Task 6 For this you will need a lever such as a simple piece of timber, and some masses to provide a load. Record your results in Appendix B Load Effort Record, in Appendix B the effort needed to balance the lever with different loads. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 25 LEARNER INFORMATION Gears A gear is a wheel with teeth cut into it. Gears mesh with each other when two or more are placed so that one turns the other. These pictures should give you an idea of how gears work. Task 7 Using two different sized gearwheels, note how many times each rotates when they mesh with each other. Try this task with a number of different gearwheels. Think about how each gear works with the one next to it. Remember to record your results. 26 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Belt and chain drives A belt drive uses two (or more) pulley wheels of different sizes, and a rubber belt looping around all the pulleys. As the ‘drive’ wheel rotates it makes the rubber belt turn or rotate the other pulley wheels. The different sizes of pulley allow the machine to work at different speeds. Chain drive A chain drive is similar to the belt drive. It is used in machine s where the forces involved would damage a belt drive or make it slip or fail. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 27 LEARNER INFORMATION Task 8 Construct a simple belt or chain drive. Record what happens to the other wheel, as you turn one of the wheels. The pulley A pulley is used to pull or lift objects. It is made up of a number of ‘pulley wheels’ and a rope. The simplest pulley is shown below. Task 9 For this task, you need: a number of masses to act as loads a ‘spring balance’, and a simple pulley system. Using the pulley to lift different loads and use the spring balance to find out how much effort you need to lift each load. Remember to record your findings, and work out why pulleys are used. Effort Load 28 DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 LEARNER INFORMATION Task 10 Your last task is to design and build a type of bridge called a ‘Bascule’ bridge. This is a bridge which is hinged at one end and is used on, for example, canals and rivers where boats have to pass under the bridge. The bridge is raised to allow the boats to pass. Using what you know about structures and mechanisms, design and build a Bascule bridge. Make a sketch or take a photograph of your solution to this problem. Make notes which explain clearly how the bridge works. Include diagrams and any important mathematical information about your bridge, to help with your report. DESIGN AND TECHNOLOGY (NATIONAL 3) © Crown copyright 2012 29