“Stepping Stone Test-Case 05: Nozzle with rectilinear, forced shock oscillation (UFAST case)” Author: Lionel Temmerman NUMECA Int. S.A. 5, avenue Franklin Roosevelt B-1050 Brussels Belgium e-mail: lionel.temmerman@numeca.be Tel : 00.32.2.642.28.25 Fax : 00.32.2.647.93.98 12 October 2009 Contract No. ACP8-GA-2009-233710-ATAAC Page 1 of 10 ST05: UFAST case Table of Contents 1 Introduction .................................................................................................................................... 3 2 Classification of the test case ......................................................................................................... 3 3 Geometric description .................................................................................................................... 3 4 Description of available reference data .......................................................................................... 4 4.1 Steady case ............................................................................................................................. 4 4.2 Unsteady case ......................................................................................................................... 5 5 Design and assessment parameters .............................................................................................. 5 6 Description of errors and known uncertainties ................................................................................ 5 7 Physical phenomena and modelling challenges ............................................................................. 6 8 Relevant modelling techniques ...................................................................................................... 6 9 Flow and boundary conditions........................................................................................................ 6 9.1 Steady case ............................................................................................................................. 6 9.2 Unsteady case ......................................................................................................................... 7 10. Non-dimensional quantities ......................................................................................................... 7 11 Grids ............................................................................................................................................ 8 12 Computational guidelines ............................................................................................................. 8 13 Pre- and post-processing tools ..................................................................................................... 8 14 Mandatory and optional results .................................................................................................... 9 14.1 Steady case ........................................................................................................................... 9 14.2 Unsteady case ....................................................................................................................... 9 15 Others .......................................................................................................................................... 9 16. References ................................................................................................................................. 9 Contract No. ACP8-GA-2009-233710-ATAAC Page 2 of 10 ST05: UFAST case 1 Introduction Summary description of the test case including its history (i.e. has it been used in previous projects or workshops). This case has been experimentally investigated by Bruce and Babinsky (2008) and extensively studied numerically using RANS, hybrid RANS/LES and LES (see Bruce et al, 2010) during the UFAST project, a FP6 European project. The case is also described in Doerffer (2009). The case consists of a naturally growing turbulent boundary on the floor of the tunnel interacting with the tunnel’s normal recovery shockwave. Different geometry convergent-divergent nozzle liners are used to vary the test section free stream Mach number as required. Excitation of the shock wave is achieved by rotating an elliptical shaft mounted in the tunnel downstream of the interaction to form a second throat with a continuously varying cross sectional area. Measurements were performed by Bruce and Babinsky (2008) for three flow conditions M = 1.3 and Re* = 14770, M = 1.4 and Re* = 13600, M =1.5 and Re* = 13000. Re* is the Reynolds number based on the displacement thickness * and M is the Mach number. The main features of this flow are the unsteady interaction of the shock with the boundary layer and the corner recirculating flows as well as the shock-induced separation. The challenge in simulating this flow is in accurately predicting these phenomena. Numerical investigations carried out in the FP6 UFAST European project showed that CFD had major difficulties in capturing these flow features for the cases at M = 1.4 and M = 1.5 in steady mode. RANS and URANS solutions, obtained with the Spalart-Allmaras model for example, were shown to be asymmetric. Further investigation showed that a likely cause for this nonsymmetric behavior is the unability of current turbulence models to properly predict the corner flow separation. It is hoped that more complex models, such as those investigated in ATAAC, will be able to improve this matter. 2 Classification of the test case States here whether it is a stepping stone case being studied or if it is an application challenge case and to which stepping stones it relates. This is a stepping stone case. It relates to the following Application Challenges: DLR F6 (AC02); HiRETT (AC03); UAV configuration (AC05); F5 configuration (AC06). 3 Geometric description This should contain a clear definition of the geometry (mathematical formula, clean CAD in a wellknown format such as IGES or CATIA) and the computational domain size (important in external aerodynamics for example). Dimensions must be clearly specified. SI units are preferred. Please upload CAD file or others describing the geometry. Contract No. ACP8-GA-2009-233710-ATAAC Page 3 of 10 ST05: UFAST case The general experimental arrangement is shown in Figure 1 here below. The shock is held at the centreline of the viewing window by controlling the settling chamber pressure. The convergent-divergent nozzle liners are interchangeable to obtain the different Mach numbers of 1.3, 1.4 and 1.5. The walls of the wind tunnel are solid. The tunnel exhausts to atmosphere. Accurate coordinate profiles (x, y, z) for the convergent-divergent nozzles are available (Table 1). Table 2 summarizes the dimensions of the working section. Recovery Shock wave M = 1.3, 1.4, 1.5 Eliptical cam shaft acting as 2nd throat Figure 1: Overview of the wind tunnel working section. M File name 1.3 UCAM_M1.3_liner.dat 1.4 UCAM_M1.4_liner.dat 1.5 UCAM_M1.5_liner.dat Table 1: File names of the convergent-divergent coordinate profiles. Test section height 178 mm Test section width 114 mm Distance from nozzle throat to shock 516 mm Table 2: Wind tunnel dimensions 4 Description of available reference data Describe here the data available for comparison and the storage format. Please upload all necessary data on the website. 4.1 Steady case Available data includes: Schlieren photographs at M = 1.3, 1.4 and 1.5 (jpg images) Contract No. ACP8-GA-2009-233710-ATAAC Page 4 of 10 ST05: UFAST case Centreline pressure measurements (mean values) at M = 1.3, 1.4 and 1.5 for –70 mm < x < 70 mm (xls spreadsheet) Centreline streamwise velocity (mean and fluctuating) from LDA (xls spreadsheet): 5 inflow profiles for M = 1.3, 1.4 and 1.5, -200 mm < x < 0 mm, 0.1 mm < y < 10 mm 15 interaction profiles for M = 1.3, 1.4 and 1.5, -30 mm < x < 40 mm, 0.1 mm < y < 30 mm Surface oil visualizations at M =1.3 (floor only) and M = 1.4, 1.5 (floor and side walls) (jpg images) where, here, x = 0 represents the mean streamwise shock location and y = 0 is the wind tunnel floor. The data are contained in the file steady_interaction.zip 4.2 Unsteady case Available data includes: High speed Schlieren images at M =1.3, 1.4 and 1.5 for frequencies = 16, 23, 43, 70 and 90 Hz (avi movies and jpg images) Unsteady shock dynamics data (cycle-averaged position, velocity and acceleration) at M =1.3, 1.4 and 1.5 for frequencies = 16, 23, 43, 70 and 90 Hz (xls spreadsheet) Downstream pressure variation at cam at M =1.4 and 1.5 for frequencies = 16, 23, 43, 70 and 90 Hz (xls spreadsheet) Phase-averaged centerline pressure measurements at M =1.4 and 1.5 for frequencies = 16, 23, 43, 70 and 90 Hz (xls spreadsheet), -70 mm < x < 70 mm Phase-averaged centerline mean streamwise velocity at M =1.4 and 1.5 for frequency = 43 Hz (xls spreadsheet), -40 mm < x < 40 mm, 0.1 mm < y < 15 mm where, here, x = 0 represents the mean streamwise shock location and y = 0 is the wind tunnel floor. The data are contained in the file unsteady_interaction.zip. 5 Design and assessment parameters List here design or assessment parameters. This points to global parameters of interest such as aerodynamic coefficients, heat load, noise levels, etc. It is useful, from an engineer perspective, to assess the uncertainty in these parameters for a given modelling approach. 6 Description of errors and known uncertainties Describe errors and known uncertainties such as geometry inaccuracies (undefined trailing edges e.g.), measurement uncertainties, known problems affecting the data (3d effect, repeatability issues, etc), missing data, etc Several uncertainties can potentially affect the outcome of a CFD computation and its comparison with the experimental data. There are two major known uncertainties: The position of the laminar-to-turbulence transition is unknown There is no information available on the level of turbulence at inflow Contract No. ACP8-GA-2009-233710-ATAAC Page 5 of 10 ST05: UFAST case 7 Physical phenomena and modelling challenges List the main physical phenomena and the main modelling challenges. The main modelling issues are: Pressure-induced separation Shock-induced separation Corner separation The main challenge resides in correctly predicting the corner flow separation. 8 Relevant modelling techniques Specify whether the case is considered for one or different (RANS/DES/URANS or others). modelling approaches This case is suitable for steady and unsteady simulations. 9 Flow and boundary conditions In this section, the flow and boundary conditions have to be clearly defined (SI units preferred). In case of missing data (e.g. unavailability from experiments), clear guidelines on how to define these data should be given. It can also happen that, for the geometry considered, different flow conditions can be considered, the one on which the partners must focus should be clearly specified. 9.1 Steady case The fluid used is air. The walls must be treated as solid. The inflow boundary condition are specified for each test case in Table 3. P0 and T0 are total pressure and total temperature, respectively. There is no information avalaible on the turbulence level at inlet as well as where the laminar-to-turbulence transition is taking place. The Mach number quoted in Table 3, as in other places of this document, is calculated from tunnel floor static pressure measurements at 30 mm upstream from the shock location. M P0, inlet T0, inlet Inflow velocity direction (1,0,0) 1.3 205000 Pa 293 K 147500 Pa 293 K (1,0,0) 1.4 (1,0,0) 1.5 171000 Pa 294 K Table 3: Inflow boundary conditions. The outflow pressure has to be set at a value such that the shock is located at x = 516 mm downstream of the nozzle throat which corresponds, for the meshes described in Section 11 to 330 mm upstream of the outflow boundary. Table 4 here below shows values of the Static pressure obtained with the Fine/TurboTM solver for different RANS models. These values may also depend on other parameters such as the grid or the CFD solver used for example, and are thus given as an indication. Table 5 lists the characteristic parameters of the incoming boundary layer for all 3 Mach numbers measured at 30 mm upstream of the shock location. RANS models Contract No. ACP8-GA-2009-233710-ATAAC Page 6 of 10 ST05: UFAST case M SA SST v2-f k- 1.3 110000 Pa 113000 Pa 105000 Pa 110000 Pa 1.4 83900 Pa 92000 Pa 96000 Pa 1.5 Table 4: Sample values for the specification of the outflow boundary condition. M (mm) * (mm) H Cf (mm) Re* 4.6 0.52 (0.63) 0.42 (0.40) 1.24 (1.54) 14700 0.00225 1.3 0.49 (0.59) 0.40 (0.38) 1.22 (1.55) 13600 0.00214 1.4 4.7 0.50 (0.58) 0.40 (0.38) 1.24 (1.54) 13000 0.00223 1.5 4.5 Table 5: Characteristics parameters of the incoming boundary layer for all three Mach numbers, measured at x = -30 mm using the setup for steady tests. Incompressible values are given with compressible values in parentheses. For Table 5, the definition of the quantities is as follow: M is the Mach number ( ) based on a, the speed of sound and u0, the local freestream velocity is the boundary layer thickness * is the boundary layer displacement thickness, defined as: o for the incompressible value for the compressible value, with 0, the freestream density o is the boundary layer momentum thickness, defined as: o for the incompressible value o for the compressible value is the boundary layer shape factor is the Reynolds number based on the boundary layer displacement thickness is the friction coefficient defined as where w is the wall shear stress. Please, take note that those quantities are defined at 30 mm upstream of the mean location of the shock. 9.2 Unsteady case In this case, the unsteadiness is driven by imposing an oscillatory outflow pressure (sinusoidal function) whose mean value is obtained from the corresponding steady computation, whose amplitude is 4-5 % of the outlet mean pressure and whose frequency is selected among the following values 16, 23, 43, 70 and 90 Hz measured in the experiment. All others boundary conditions remain as defined in Section 9.1 for the steady case. 10. Non-dimensional quantities List and define all non-dimensional quantities. Dimensional and non-dimensional quantities are defined in the different sections of this document. Contract No. ACP8-GA-2009-233710-ATAAC Page 7 of 10 ST05: UFAST case 11 Grids Describe the mandatory grid or family of grids (if a grid convergence study is required) (SI units preferred). The format of the grids posted onto the website should be either widely used (e.g cgns, plot3d, etc) or accompanied by a few lines of pseudo-code to allow partners to read the mesh. In order to allow the majority of partners to contribute to the test case, a structured mesh is mandatory. Unstructured meshes can also be made available. If a mesh is not provided or liberty is given to partners to generate their own grids, guidelines have to be provided. Please upload mandatory grid(s). There are 3 meshes (see Table 6 here below) available on the website for this test case, one for each Mach number. The dimensions are mm. These meshes are structured and stored in plot3d multiblock ASCII format and structured cgns format. The plot3d files should be uncompressed prior usage. The difference between the three meshes is the shape of the inflow nozzle. M 1.3 1.4 1.5 1.3 1.4 1.5 Nx 265 nodes 265 nodes 265 nodes 265 nodes 265 nodes 265 nodes Ny 129 nodes 129 nodes 129 nodes 129 nodes 129 nodes 129 nodes Nz file name file format 97 nodes Ufast_channel_M1.3f.cgns structured cgns 97 nodes Ufast_channel_M1.4f.cgns structured cgns 97 nodes Ufast_channel_M1.5f.cgns structured cgns 97 nodes Ufast_channel_M1.3f.g.gz ascii plot3d1 97 nodes Ufast_channel_M1.4f.g.gz ascii plot3d1 97 nodes Ufast_channel_M1.5f.g.gz ascii plot3d1 Table 6: Mesh description. While the use of the meshes listed in Table 6 is mandatory, additional meshes can be generated using either these meshes as a basis or the throat profile listed in Table 1 and available on the website. The dimensions of the cross section are given in Table 2. Please refer to the meshes listed in Table 6 for the exact length of the computational domain and shape of the inflow. 12 Computational guidelines List all important aspects of how to drive the computations. Important information such as, but not limited to, initial flow field, spanwise extent, minimal sampling time, time-step, what criteria makes a grid convergence study satisfactory, etc must be given here. For the unsteady case (M = 1.4 and f = 90 Hz), 10 cycles are necessary in URANS to reach a periodic state in term of the shock oscillation. 13 Pre- and post-processing tools Describe any pre- and/or post-processing provided to the partner. These tools have to be uploaded on the website. 1 Pseudo code to read the multiblock ascii plot3d format: READ(10,*) NBLOCK READ(10,*) (NX(n),NY(n),NZ(n),n=1,NBOCK) DO M = 1,NBLOCK READ(10,*) (((X(I,J,K,M),I=1,NX(M)),J=1,NY(M)),K=1,NZ(M)), (((Y(I,J,K,M),I=1,NX(M)),J=1,NY(M)),K=1,NZ(M)), (((Y(I,J,K,M),I=1,NX(M)),J=1,NY(M)),K=1,NZ(M)) ENDDO Contract No. ACP8-GA-2009-233710-ATAAC Page 8 of 10 ST05: UFAST case No tools. 14 Mandatory and optional results Provide a description of the data expected from each partner contributing to the test case, including pictures if necessary. Provide the format in which you need the data for cross-plotting purposes. Specify which data are mandatory and which are optional. If necessary, please upload a template on the website. In case pictures are requested for qualitative comparisons (e.g. color contours, structures visualisations), it is preferred that the coordinator collects the necessary data from all partners and generate the pictures her/himself. This will allow homogeneous comparison on a per test case basis and will improve the readability of presentations and publications. 14.1 Steady case The mandatory case is M = 1.3. Once successful, participants are invited to compute the case at M = 1.4 and 1.5. Meshes described in Section 11 must be used. Grid convergence studies are welcome and encouraged. Pressure and velocity profiles as listed in Section 4.1 must be provided at all locations in ascii format (x y z quantity) with one file per location. A picture of the shock taken in the middle section as well as a view of the streamlines showing the separation bubbles in the duct corners at the shock location are also required (pictures + corresponding data set in ascii format and a description of the format). Partners are free to report additional data or figure they feel of interest. 14.2 Unsteady case The mandatory case corresponds to M =1.4 and a frequency of 43 Hz. The mesh for the case M = 1.4 described in Section 11 must be used and has been designed with this particular case in mind. A second case to be computed is M = 1.4 and a frequency of 90 Hz. For this case, the mesh given in Section 11 can be use as initial mesh but is likely to be too coarse due to the fact the that the shock oscillation only occurs on a limited distance of approximately 6 mm around the shock mean location. Data and movie corresponding to the experimental data described in Section 4.2 have to be reported. Partners are free to report additional data or figures they feel of interest. 15 Others Please enter here any information that you will feel is needed for the complete definition of the test case but which does not enter into any of the previous sections. Let me know as soon as possible if you encounter any problem. Regarding mesh generation issues, if you decide that you want to generate a new mesh or if you are not happy with the current mandatory mesh, please contact and let me know the reasons behind this choice as this may benefits all participants to this test case as well as the outcome. 16. References Contract No. ACP8-GA-2009-233710-ATAAC Page 9 of 10 ST05: UFAST case Bruce, P.J.K., Babinsky, H. (2008) “Unsteady shock wave dynamics”, J. Fluid Mech., vol. 603, pp. 463-473. Bruce, P.J.K., Babinsky, H., Tartinville, B., Hirsch, Ch. (2010) “An experimental and numerical study of an oscillating transonic shock wave in a duct”, to be presented at 48th AIAA Aerospace Sciences Meeting, Orlando, Florida, USA. Doerffer, P. (editor) (2009) “UFAST Experiments: Unsteady effects of shock wave induced separation – Data Bank”. Contract No. ACP8-GA-2009-233710-ATAAC Page 10 of 10