December 2001 Revision B CABLE FAUL IDENTIFIER ITC-3401 / ITC-3401KS User’s Guide Copyright 2001 Independent Technologies, Inc. All Rights Reserved Independent Technologies, Inc. CONTENTS INTRODUCTION ................................................................................... 4 UNDERSTANDING CABLE FAULT IDENTIFIER ................................. 4 The Keypad ......................................................................................... 4 The Test/Setup Screens ..................................................................... 5 The Interface ....................................................................................... 5 The Battery .......................................................................................... 5 Battery Check ...................................................................................... 6 Detecting a Live Line ........................................................................... 6 SETTING UP CABLE FAULT IDENTIFIER .......................................... 6 Selecting an NVP by Cable Type ........................................................ 6 Selecting an NVP ................................................................................ 7 Finding the NVP .................................................................................. 7 Selecting the Length Units .................................................................. 8 Selecting Power Down ........................................................................ 8 Automatic Power Down ....................................................................... 8 Setting the Contrast ............................................................................ 9 CABLE FAULT IDENTIFIER TESTS..................................................... 9 Ground Fault/High Resistance Shorts (ITC-3401KS Model only) ....... 9 Cable Length and Distance-to-Fault ................................................. 10 Locating Tone.................................................................................... 11 PRODUCT VERSION ......................................................................... 11 CABLE FAULT IDENTIFIER KIT (ITC-3401-KIT) ............................... 12 CABLE FAULT IDENTIFIER KIT (ITC-3401KS-KIT) .......................... 12 WARRANTY ........................................................................................ 12 TECHNICAL SUPPORT...................................................................... 13 ORDERING INFORMATION ............................................................... 13 TECHNICAL SPECIFICATIONS ......................................................... 14 NVP QUICK REFERENCE GUIDE ..................................................... 15 CABLE FAULT IDENTIFIER User’s Guide INTRODUCTION CABLE FAULT IDENTIFIER is an advanced hand-held Time Domain Reflectometer (TDR), which can perform a length test of a single pair in less than 1 second. CABLE FAULT IDENTIFIER detects distance to opens and shorts and displays the length and fault condition on it’s 8x2 LCD. CABLE FAULT IDENTIFIER also has a tone generator for locating hidden cables. The ITC-3401KS Model has a voltmeter for measuring AC or DC voltages on the cable and the ability to detect ground faults and high resistive shorts. CABLE FAULT IDENTIFIER can be used to test twisted pair, coax, electrical wire or any two-wire cable. Tests can be performed in all environments, such as a building, outside plant, central office, residential, etc. The kit includes an adapter to connect CABLE FAULT IDENTIFIER to any two wire cable. UNDERSTANDING CABLE FAULT IDENTIFIER The Keypad CABLE FAULT IDENTIFIER is easily controlled using a combination of three keys. SELECT The SELECT key is used to turn the unit on and off. With the unit off, a single press of the SELECT key will power the unit up and resume to the last screen displayed prior to power down. The unit is powered down by pressing and holding the SELECT key for 1.5 seconds. The SELECT key is also used to select an item displayed on the screen or to enter edited variables into memory. The and keys are used to navigate through the Test/Setup screens or to edit variables. The Test/Setup screens are described later in this section. Pressing and holding the or key for more than 2 seconds will allow quicker editing of variables. 5 CABLE FAULT IDENTIFIER User’s Guide The Test/Setup Screens CABLE FAULT IDENTIFIER has 9 different screens that can be accessed using the and keys. Starting with GET LENGTH and scrolling down, the screens are as follows: ● GET LENGTH - Performs a length test on the attached cable. SELECT CABLE - Allows the user to select an NVP (Nominal Velocity of Propagation) based on the type of cable being tested. ● SET NVP - Allows the user to set the NVP of a cable. ● FIND NVP - Finds the NVP using a cable sample. ● UNITS - Determines the length units, feet or meters. ● PWR DOWN - User selectable to 5 minutes or disabled. ● SET CONTRAST - Allows the user to set the display contrast. ● BATTERY - Displays the percentage of battery life remaining. ● TONE - Enables or disables a locating tone. The Interface CABLE FAULT IDENTIFIER is equipped with a Male BNC connector. The BNC connector in combination with the BNC to Alligator Clip Cord will allow interfacing to many different types of cables. In addition to the BNC connector, the ITC-3401KS Model has a banana jack. The banana jack in combination with the Ground Cord allows connection to earth ground or the cable shield. The Battery CABLE FAULT IDENTIFIER requires a 9V alkaline battery. The message, as shown, will be displayed once every minute when CABLE FAULT IDENTIFIER detects a low battery condition. Using CABLE FAULT IDENTIFIER in a low battery condition may affect the test accuracy. 6 CABLE FAULT IDENTIFIER User’s Guide When a dead battery is detected, CABLE FAULT IDENTIFIER will display the message, as shown, and immediately power down. The battery must be replaced or the unit will not function. 7 CABLE FAULT IDENTIFIER User’s Guide Battery Check Move to the BATTERY screen using the and keys. This screen, as shown, displays the percentage of battery life remaining. Detecting a Live Line If CABLE FAULT IDENTIFIER detects an AC or DC voltage, greater than 1V, all keys will be disabled until CABLE FAULT IDENTIFIER is disconnected or the power is removed from the line. If the length test or tone is enabled prior to connecting to a powered line, the AC or DC voltage detected by CABLE FAULT IDENTIFIER must exceed 6V. If this condition exists, CABLE FAULT IDENTIFIER will immediately stop testing length, but will continue to generate the tone, if enabled. -ITC-3401 ModelThe example screen shown is displayed if a live line condition exists using the ITC-3401 Model. -ITC-3401KS ModelThe ITC-3401KS Model has a built in Digital Volt Meter (DVM) that constantly monitors the line for the presence of AC or DC voltages. The example screen shown is displayed if a live line condition exists using the ITC-3401KS Model. CABLE FAULT IDENTIFIER can withstand input voltages of up to 250Vrms. SETTING UP CABLE FAULT IDENTIFIER Selecting an NVP by Cable Type The NVP (Nominal Velocity of Propagation) is the speed at which an electrical pulse can travel down a single pair, expressed as a percent of the speed of 8 CABLE FAULT IDENTIFIER User’s Guide light. NVP is used to determine cable length and distance-to-faults. Refer to the NVP QUICK REFERENCE GUIDE at the back of this manual for approximate NVP values. The NVP can be set by selecting the type of cable being tested. Move to the SELECT CABLE screen using the keys. and Press the SELECT key. One of various cable types, as shown, will be displayed. Using the and keys, select the type of cable being tested. Once the desired cable type is displayed, press the SELECT key. To view the NVP of the selected cable type, move to the SET NVP or FIND NVP screen. Selecting an NVP If the NVP of a cable is known, move to the SET NVP screen using the and keys. This screen shows the current NVP stored in memory. Press the SELECT key. Change the NVP to the desired value using the and keys. Once the desired value is displayed, press the SELECT key. The SET NVP screen will be displayed, showing the selected value. This value will be stored into memory for all future length tests. Finding the NVP If the NVP of a cable is unknown, attach a cable sample to CABLE FAULT IDENTIFIER, leaving the far end of the cable open. The cable sample must measure at least 50 feet long (or 20 meters) and cut to the nearest 10 feet (or 10 meters). Longer lengths will produce more accurate NVP measurements. 9 CABLE FAULT IDENTIFIER User’s Guide Move to the FIND NVP screen using the and keys. This screen shows the NVP that is currently stored in memory. Press the SELECT key. sample using the and Enter the length of the cable keys. Once the desired value is displayed, press the SELECT key. CABLE FAULT IDENTIFIER will determine the NVP of the cable sample and return to the FIND NVP screen, displaying the NVP for that cable. This NVP value will be stored into memory for all future length tests. Use this NVP for all measurements of the same type of cable. If CABLE FAULT IDENTIFIER is unable to determine the NVP of the cable sample, the message as shown, will be displayed. This may result from entering an incorrect length of the cable sample. Pressing any key will return to the FIND NVP screen, displaying the NVP that is currently stored in memory. Selecting the Length Units Move to the UNITS screen using the and keys. Pressing the SELECT key will toggle the length units to FEET or METERS. Selecting Power Down Move to the PWR DOWN screen using the and keys. Pressing the SELECT key will toggle the PWR DOWN item to 5 MIN or OFF. If 5 MIN is selected, the following conditions will reset the power-down timer: 10 CABLE FAULT IDENTIFIER User’s Guide ● Pressing any key. ● Connecting or disconnecting a cable while performing a length test. ● Enabling the locating tone. Automatic Power Down CABLE FAULT IDENTIFIER will automatically power down if the tone is not being used and the unit has been inactive for 5 minutes. Setting the Contrast Varying temperature conditions may require adjustment of the display contrast to provide optimum readability. Move to the CONTRAST screen using the and press the SELECT key. and keys Change the contrast to the desired setting using the and keys. Once the desired setting is found, press the SELECT key. 11 CABLE FAULT IDENTIFIER User’s Guide CABLE FAULT IDENTIFIER TESTS Ground Fault/High Resistance Shorts (ITC-3401KS Model only) -Ground Fault Detection SetupUsing the BNC to Alligator Clip Cord, connect CABLE FAULT IDENTIFIER to the cable pair. Connect the Ground Cord to earth ground or the cable shield. -High Resistance Short Detection SetupUsing the BNC to Alligator Clip Cord, connect the red or black alligator clip to one of the conductors of the pair. Connect the Ground Cord to the other conductor of the pair. Move to the GET LENGTH screen using the keys. Press the SELECT key. and If CABLE FAULT IDENTIFIER detects less than 3.5 Megohms of resistance, the screen as shown, will be displayed. If this condition exists, CABLE FAULT IDENTIFIER will continually display this screen until one of the following occurs: Any key is pressed, the fault has been repaired, or the Ground Cord is disconnected. CABLE FAULT IDENTIFIER will then perform a length test on the cable, as described in the next section. Cable Length and Distance-to-Fault Using the BNC to Alligator Clip Cord, connect CABLE FAULT IDENTIFIER to the cable pair. Move to the GET LENGTH screen using the keys. and Press the SELECT key. CABLE FAULT IDENTIFIER will continually perform a length test on the cable pair. The stored NVP value is used to determine the approximate cable length or distance-to-fault. The fault condition (OPEN or SHORT) along with the length, in feet or meters, will be displayed. Pressing any key will return to the GET LENGTH screen. 12 CABLE FAULT IDENTIFIER User’s Guide The following are examples of possible fault conditions. The cable appears open approximately 2061 feet from CABLE FAULT IDENTIFIER. This may be the end of the cable, an open conductor or load coil. The cable appears shorted approximately 36 feet from CABLE FAULT IDENTIFIER. CABLE FAULT IDENTIFIER detects a fault condition that may be an intermittent open or short, bridge tap, wet splice or a split/re-split. If this condition exists, the length is not displayed. CABLE FAULT IDENTIFIER cannot determine the length of the cable or distance-to-fault. This results when the cable length or distance-to-fault exceeds the length specification or when using an incorrect NVP setting. 13 CABLE FAULT IDENTIFIER User’s Guide Locating Tone CABLE FAULT IDENTIFIER can generate a warble tone used to locate cables hidden in ceilings, walls, patch panels or to identify a specific cable pair. Move to the TONE screen using the and keys. Turn the locating tone on by pressing the SELECT key. TONE ON should be displayed on CABLE FAULT IDENTIFIER. Any tone probe can be used to convert the signal on the cable pair to an audible tone. Use this audible tone as a guide to locate the area where the cable is running. For best results, repair any shorts that may exist in the cable. Determine the pair by shorting each individual pair of the cable on the opposite end from CABLE FAULT IDENTIFIER, one at a time, and listening for the audible tone to decrease. CABLE FAULT IDENTIFIER will NOT automatically power down while the tone is enabled. CABLE FAULT IDENTIFIER can generate tone on a powered line, but must be enabled prior to connection. Pressing any key disables the tone. 14 CABLE FAULT IDENTIFIER User’s Guide PRODUCT VERSION Turn CABLE FAULT IDENTIFIER off. Hold the key and press the SELECT key. This will display the Product Version of CABLE FAULT IDENTIFIER. To exit the Product Version screen, turn CABLE FAULT IDENTIFIER off. 15 CABLE FAULT IDENTIFIER User’s Guide CABLE FAULT IDENTIFIER KIT (ITC-3401-KIT) 1 ea. ITC-3401, CABLE FAULT IDENTIFIER Test Set 1 ea. ITC-3401F, BNC to Alligator Clip Cord 1 ea. ITC-3234B1-1, 9 Volt Battery 1 ea. ITC-3401KS-M, User’s Manual 1 ea. ITC-3004G, Soft Carrying Case CABLE FAULT IDENTIFIER KIT (ITC-3401KS-KIT) 16 CABLE FAULT IDENTIFIER User’s Guide 1 ea. ITC-3401KS, CABLE FAULT IDENTIFIER Test Set 1 ea. ITC-3401F-18, BNC to Alligator Clip Cord 1 ea. ITC-3234B1-1, 9 Volt Battery 1 ea. ITC-3401KS-M, User’s Manual 1 ea. ITC-3401KS-B, Ground Cord 1 ea. ITC-3401KS-G, Soft Carrying Case WARRANTY Independent Technologies, Inc. warrants CABLE FAULT IDENTIFIER against all defects in material and workmanship for a period of one full year from the date of original purchase subject to the following conditions: Warranty does not cover accessory items, battery replacement, damage caused by negligence, misuse or common carrier shipment damage. Damaged products should be returned to the factory, postage paid, in the original package or equivalent. Defective units still under warranty will be repaired or replaced at the manufacturer’s option. Defective units not under warranty will be repaired or replaced at manufacturer’s option for actual cost of repair, not to exceed 50% of current replacement cost. Please fill out the Warranty Card that accompanies the kit and return it to ITC. Returning this card will validate Warranty coverage. CABLE FAULT IDENTIFIER DOES NOT CONTAIN ANY USER REPAIRABLE PARTS OTHER THAN THE BATTERY. THIS WARRANTY IS NULL AND VOID IF THE TESTER HAS BEEN DISASSEMBLED BEFORE RETURNING TO INDEPENDENT TECHNOLOGIES’ FACTORY REPAIR CENTER. TECHNICAL SUPPORT For immediate technical assistance, call Independent Technologies’ Technical Support Center at (402) 496-4700. Please have the Product Version available. Prior to returning any equipment for repair or calibration, please contact Independent Technologies at (402) 496-4700 to obtain a Return Authorization 17 CABLE FAULT IDENTIFIER User’s Guide Number (RTA). No shipment will be accepted without this RTA# on or in the package. Please forward all repairs to: Independent Technologies, Inc. Repair Services Division 26 Avenue SE New London, MN 56273 First For new product information, visit the Independent Technologies, Inc., Web http://www.independenttech.com Page at: ORDERING INFORMATION Orders for any of Independent Technologies, Inc. quality products may be placed through our secure web site, or contact any of our Sale’s personnel by phone, fax, or e-mail. http://www.independenttech.com 1-402-496-47001-402-493-5100 (FAX) sales@independenttech.com (E-mail) 18 CABLE FAULT IDENTIFIER User’s Guide TECHNICAL SPECIFICATIONS GENERAL Size: Weight: Power: Display: 5.5” x 3.25” x 1” .38 lbs. 9V Alkaline Battery, 128 Hours Nominal 100 Hours in continuous test mode 8x2 Characters LENGTH Accuracy: Resolution: Min. Distance: Max. Distance: +/-1.5% or +/-3 feet, whichever is greater 3 feet (1 meter) @ 61% NVP 3 feet (1 meter) 3200 feet (914 meters) LOCATING TONE Frequencies: 1kHz & 1.1kHz DC VOLTAGE Accuracy: Range: 1VDC or +/- 2%, whichever is greater >1VDC to 300VDC AC VOLTAGE Accuracy: Range: 1Vrms or +/- 2%, whichever is greater >1Vrms to 250Vrms GROUND FAULT Resistance: < 3.5 Meg-ohms ENVIRONMENTAL Operating Temp. Range: Storage Temp. Range: Humidity: Voltage Protection: 32 – 122 °F (0 – 50 °C) -4 – 168 °F (-20 – 70 °C) 5% – 95% Non-Condensing 250Vrms APPLICATIONS 4-Pair UTP and STP 75-Ohm Coax 19 CABLE FAULT IDENTIFIER User’s Guide 50-Ohm Coax Electrical Wire 20 CABLE FAULT IDENTIFIER User’s Guide NVP QUICK REFERENCE GUIDE NVP’s vary by Manufacturer. The most accurate reading will be attained when actual Manufacturer’s NVP value is used for the test. If the Manufacturer’s NVP value for a particular cable is not readily available, we recommend performing a “Find NVP” function using the test set connected to a known length of cable. This chart is intended for use when a Manufacturer’s NVP value is not available. Premise Cable 2-Pair Inside Wire (r/g,bk/y) CAT-3 Plenum CAT-3 Non-Plenum CAT-5 Plenum CAT-5 Non-Plenum CAT-5E Plenum CAT-5E Non-Plenum CAT-6 Plenum CAT-6 Non-Plenum CAT-6E Plenum CAT-6E Non-Plenum CAT-7 Plenum CAT-7 Non-Plenum CAT-8 Plenum CAT-8 Non-Plenum Gauge 24AWG 24AWG 24AWG 24AWG 24AWG 24AWG 23AWG 24AWG 23AWG 24AWG 24AWG 24AWG 23AWG 23AWG 23AWG 23AWG NVP 66% 67% 64% 71% 68% 71% 68% 73% 72% 70% 69% 71% 68% 78% 78% 78% 78% Coax RG-6/U RG-11/U NVP 78% 81% RG-58/U RG-59/U RG-174/U 66% 77% 64% 21 CABLE FAULT IDENTIFIER User’s Guide Outside Plant Cable PIC Twisted Pair Service Wire NVP 72% 67% 66% 65% 68% 64% 62% 60% 68% 67% 66% 69% 67% 65% 63% 64% Romex NM-B 12/2 w/GND NVP 70% Jelly Filled Twisted Pair Pulp Twisted Pair Fill Cell Twisted Pair Microphone Cable 2 Wire Shielded Gauge 19AWG 22AWG 24AWG 26AWG 19AWG 22AWG 24AWG 26AWG 22AWG 24AWG 26AWG 19AWG 22AWG 24AWG 26AWG Gauge 18AWG 22 NVP 67% 2323