Curriculum Vitae
SHANMUGAVEL KALAIYARASAN
Mobile:, 00974-55895348, 00974-66042393
Email: shaninstru@gmail.com, 28shan@gmail.com
Career Summary
12 Years of Experience in Instrumentation Field in Oil & Gas, Refinery, Petrochemical, Power Plants, Gas
plant, offshore Platform, Gas Gathering center, Glass plant, Sugar plant Involved in the Maintenance, PreCommissioning, commissioning ,Construction, Shutdown). Conversant with widely used international codes
and standards.
Skills

Instrument maintenance , Troubleshooting, loop checking, Pre-commissioning, Commissioning of all
types of field instrumentation and logic sequence/Functional checking of process systems and
equipments with DCS,ESD and F& G system, Familiar with SAP Based Plant Maintenance (PM/MM
Module
Education &Qualification

3 Year Diploma in Electronic & Instrumentation Engineer. from Sri Ram Polytechnic
First class– 73.5% Chennai, State Board Technical Education Tamil Nadu, India

Pursuing B Tech in Electronic & Telecommunication Engineer in RJVD university in India
Company worked

Instrumentation supervisor (Maintenance) at Dolphin Energy Ltd (Qatar) under Tyco Qatar fire & security.
From Aug2008 to till date
 Instrumentation control supervisor at Kuwait oil company (KOC) under Heavy Engineering Industries &
Shipbuilding co (HEISCO) From Nov2006 to july2008
 Instrument control supervisor at Kuwait National Petroleum Co. (KNPC), Shuaiba Refinery under Heavy
Engineering Industries & Shipbuilding co (HEISCO) From Jan2006 to oct2006
 Instrument Foreman Abu Dhabi National Oil Co. (ADNOC) TAKREER Ruwais Refinery under AL Jaber Lta
Grinaker From: Dec 2003 to July 2005
 Project Engineer (Instrumentation) at Entech Consultancy Bureau (Madras) Pvt Ltd Chennai
From May2001 to Nov2003
 Site Engineer (instrumentation) at TATA Power Project ,under Chalcedony Hi-tech Pvt Ltd, From July 2000 to April
2001,
 Instrument supervisor at Saint Gobin Glass India Ltd, Chennai under Reunion Engineering Company Ltd Chennai
from July 1999 to Jun2000.
 Service technician in Team packs machinery in Chennai from Aug 1998 to jun1999.
Appreciation for Work Done
 Kuwait National Petroleum co (KNPC) Appreciation award for GRTA 2006 Work.
 Kuwait oil company (KOC) given for safety award for 2006
 Heavy Engineering industrial and ship building company given Appreciation Award for 2006
 Entech consultancy bureau (madras) pvt ltd given outstanding performance award in 2003
 Kuwait National Petroleum co. (KNPC) as a approved for Instrumentation Supervisor
 Kuwait Oil company ( KOC) as a approved for Instrumentation supervisor
Computer Knowlodge.

Operational knowledge in Computer Application in MS OFFICE, ( Microsoft word, Excel, power point )
Project work Details
Working as a Maintenance supervisor in Tyco Fire & Security from Aug 2008 in the onshore plant and also
two offshore platforms of Dolphin Energy Ltd, Qatar Inspection , Maintenance of Field Instrument , Fire
Gas Detector system , Fire Protected system ,CCTV, PAGA and Analyzer’s at their Natural Gas
processing plant and two offshore platforms.
Duties and Responsibilities:

Working and Supervision of the maintenance installation, calibration, troubleshoot and testing of all
pneumatic and Electronic control instrument and Fire & Gas system, fire Protection system.
 Attending daily jobs based on Sap notification work order on preventive , corrective maintenance work
 Installation and maintenance and field instrument& control system.
 Maintenance of the plant: Field Modifications, Fault Diagnosis & Trouble Shooting, Calibration & of
Instrumentation Work, Execute PM & CM Jobs
 Responsible for Day-to-Day Activities involved with Control Room & maintenance personal Eg.
Job Distributions, Safety talks, and permits authorization etc.
 Preparation of various PTW work system and maintaining work
 Maintain routine records of work completed and details of maintenance work carried out includes
 Periodic checks carried out in instrument and fire & gas devices fault , Trip logic checking on loop 2
out of 3 voting systems and status confirmation in DCS, co-ordinate with operation for preparing
equipment to maintain and return to safe services
 Followed all safety practices and procedures and corrected unsafe work practices.
 Direct and supervises 10-15 subordinates of Control Specialists, Senior Instrument Technicians, and
fitter,
 Calibration &Maintenance instrument Fire& gas system including interface and Triconex ESD, PLC
System.
 Loop & logic checking and function checking field device as per schedule
 Testing and trouble shooting of INERGEN fire extinguishing agents solenoid valves, directional valves
and pressure switches and GRINNEL, WORMALD and ANSUL ,TYCO ,sprinklers, water spray and
deluge valves systems interfaced with fire alarm systems in the substations, control rooms and
transformers.
 Familiar with SAP Based Plant Maintenance (PM/MM Module
 Investigates and troubleshoots maintenance problems. Implements fault-finding routines and procedures,
diagnoses problems and takes appropriate action including devising and implementing solutions in
consultation with supervisor and other colleagues.
 Participates in major overhaul and shutdown maintenance activities as assigned by Senior Support
Engineers. Includes carrying out shutdown preparation, data collection and condition monitoring duties
as assigned.
 Participates in commissioning of projects and installation of new equipment. Includes checking and
reviewing commissioning and maintenance spares and assisting engineers in preparing reviewing related
SPIR’s.
Worked in Offshore
 Worked in Dolphin Energy Ltd , Dol-01 , Dol-02 platform As instrument supervisor for maintenance
In Field Instruments and Fire & Gas System
 Worked in offshore platform 2 years.
 Calibration of Field instrument and Testing & routine calibration of Fire & Gas System, ESD Valve.
 Completed in T-BOSET tropical Basic offshore safety induction & Emergency training. (OPITO Approved)
2,) Heavy Engineering
Client
Project
Industries & Shipbuilding co (HEISCO).
:
:
Client
:
Project
:
Kuwait oil company (KOC)
Modifications
in
tank
Works in GCS, EPC Work.
vapor
system
and,
Crude
tank
filling
Kuwait National Petroleum Co. (KNPC), Shuaiba Refinery
Heaters & Boilers Safety Up gradation in Shuiaba refinery (HBSU)
Duties and Responsibilities:
 Instrument commissioning team plans and conducts commissioning activities in the assigned area and
coordinates these activities with operation
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

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

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

Installation & Commissioning and troubleshooting, calibrating of the Foundation Field Devices.
Supervises the Instrument commissioning team conducting field-commissioning activities for a wide
variety of instrumentation and control systems such as field transmitters, control valves, PLC and ESD
Systems
Handling Calibration which includes data & configuration checks using Rosemount Hart 275, 375,
Foxboro Smart Communicator for Smart-type transmitters, Brain Terminal for Yokogawa type
transmitters
Installation & Commissioning and Trouble shooting of FF based Fisher make having DVC 6000 Control
valves in DCS and calibrating of it with AMS.
Commissioning the HART and Field Bus Digital Valve Controllers (DVC, FISHER) with Delta V
control system and doing Partial Stroke Test for the ESD and BDV valves.
Knowledge of Trico nix, ABB, HIMA system hard ware, marshalling cabinets, installation and
troubleshooting
Having experience of DCS, HIMA, TRICONIX , ABB system SAT activities such as loop checking
system panel, marshaling cabinets etc
Co ordinates with other commissioning engineers and Systems Engineers in planning and completing
commissioning activities.
Verify action of Interlocks & supervise simulation operations on the Instruments,
Correct interventions off alarms.
Verify right operation of loop including fail-safe valve actions
prepares commissioning work reports
3), AL
Jaber Lta Grinaker in Abudhabi (ALEC)
Client
: TAKREER Ruwais Refinery
Project
: Unleaded Gasoline and Low sulphur Gas oil
Duties and Responsibilities
Involved pre commissioning, commissioning, construction.
Installation of Instruments as per P & ID and location drawings.
 Supervise on site the activities of Instrument Discipline Engineers, for Instrument Engineering
activities and interface with clients.
 Involved in Construction, Pre-commissioning and Commissioning, Functionally checks, Cause
& Effect checks as part of Commissioning, pre-start up and shutdowns of the plant.
 Responsible for all Engineering Specification of all instruments and control systems in full
compliance
 Carry out field modification works when required and record it.
 Carry out SAT and Loop / Functional Test.
 Ensure all plant/equipment/tools/materials are fit for use, and comply with the Construction
HS&E Management Plan, with regard to certification, permits and color codes
 Supervision guidance and overview of Subcontractor(s) to implement the requirements of the
subcontract including the drawings and specifications.
 Conduct toolbox talks within discipline team.
4), Entech Consultancy Bureau (Madras) pvt Ltd. Chennai
Client
: Varam power project pvt Ltd Andra pradesh.
Project
: Boiler automation with biomass power plant.
Client
: Agri gold power project pvt Ltd Andra pradesh
Project
: Boiler automation with biomass power plant.
Client
: Jocil Ltd Gunter Andra Pradesh
Project
: Expansion of Laurie Acid Distillation plant,
Client
: Heidegger Chinie Mill Ltd UP
Project
: Boiler automation, Mill automation,
Duties and Responsibilities
 Involed construction commissioning of Boiler Automation , Power plant , Mill Automation ,
 Supervisor & Execution Erection of All field Instrument And installation Impulse tubing,
Tray work fabrication, Cable laying , Gladding,
 Survey of obsolete field instruments, data collection of field Instruments, equipments, junction
boxes, panels & existing control System.
 Preparation of site survey reports, preparation of basic engineering & detailed engineering
package.
 Estimation of conduits, cables, junction boxes, impulse lines etc
 Preparation of instrument index, I/O list and main cable schedules
 Preparation of JB wiring diagram, termination details, hooks up.
 Prepare all relevant drawings & documents for approval, mark up & correct drawings.
 Calibration Field instrument and control valve , safety valve , pressure gauge gas detector ,
 Installation Marshalling panels , Console panel Erection As per drawing ,
 Direct and supervises 15-20 subordinates of Control Specialists, Supervisor, Senior Instrument
Technicians, and fitter carrying out instrumentation maintenance & project work.
 Preparing & reviewing Method Statements and Work Specific Quality Control Plans
5), Chalcedony Hi-tech Pvt Ltd Chennai.
Client
Project
:
:
TATA Power Project, Tata nager, Bihar.
2 x 110 MW Thermal power stations, Erection & commissioning.
Duties and Responsibilities
 Involved construction commissioning of utility, process Area, Boiler area, commissioning
erection. Supervisor & Execution Erection of All field Instrument And installation Impulse
tubing, Tray work fabrication, Cable laying for underground , above ground Cable , Gladding,
 Calibration Field instrument and control valve , safety valve , pressure gauge calibration
Testing, Installation Marshalling panels , Console panel Erection As per drawing .Direct
and supervises 15-20 subordinates of Control Specialists, Senior Instrument Technicians, and
fitter carrying out instrumentation maintenance & project work. Handling Testing, Erection and
Commissioning of all type of instruments, control systems etc, as well as handling facilities for
completion of projects in stipulated time/cost parameters
 Studying and interpreting wiring diagrams, or updating specifications and designs for
Instrumentation systems/equipment and design control system
6),
Reunion Engineering Company Ltd Chennai
Client
Project
: Saint Gobin Glass India Ltd, Chennai
: Erection &commission of all plants of instrument work
Duties and Responsibilities
 Involved construction commissioning of utility , process Area commissioning erection
 Supervisor & Execution Erection of All field Instrument And installation Impulse tubing,
Tray work fabrication, Cable laying for underground , above ground Cable , Gladding,
 Calibration Field instrument and control valve, safety valve, pressure gauge , Console panel
Erection As per drawing, Direct and supervises 15-20 subordinates of Control Specialists, Senior
Instrument Technicians, and fitter carrying out instrumentation maintenance & project work.
Handling Testing, Erection and Commissioning of all type of instruments, control systems
Etc, as well as handling facilities for completion of projects in stipulated time/cost parameters.
Studying and interpreting wiring diagrams, or updating specifications and designs for
Instrumentation systems/equipment and design control system
Worked in control System, field instrument & Calibration
 Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level,
density, Conventional and SMART type of transmitters of Yokogawa, Foxboro, ABB, Rosemount,
Honeywell and Moore makes.
 Control valve and positioned of FISHER, ABB. I have very good experience of control valve
accessories like: Repairing & calibration of I/P converter, setting of air lock relay, volume booster,
pressure booster, trip valve, limit switches, air filter regulator etc
 Special Type of transmitters like Capacitance type level transmitters, Radar type level transmitters,
Micro impulse type level transmitters, Level Trolls, Masoneilan, Neles Jamesbury, Valtek, & Fisher,
Samson Control Valves.
 Control, Kitamura, ITT Fabric, Ebro On-Off Valves.
 Worked in DCS Make ABB, Honey well, Rosemount Delta V, Yokogawa CS 3000, Foxboro,
 Worked in PLC, ESD System Make Alien Bradley , ABB, Triconex, HIMA, Honey well
 Have worked in Foundation field bus system transmitter
 Have worked in MOV ( Motor operated valve)
 Testing & maintenance MX PANEL ( MX 4000) SIMPLEX 4010,
 Testing & Calibration smoke detector Tyco , Gas detector S4000C, TS4000,IR2100, GAS Beam
Detectors Det – tronics , Eagle Quantum for fire & gas detection Releasing system . Manual call
point.
 Sound knowledge of checking CCTV, make HERNIS Model ,PT30,EX286,EX285,
 Testing and trouble shooting of INERGEN fire extinguishing agents solenoid valves, directional valves
and pressure switches and GRINNEL, WORMALD and ANSUL ,TYCO ,sprinklers, water spray and
deluge valves systems interfaced with fire alarm systems in the substations, control rooms .
 Maintenance &troubleshooting of UV / IR Flame detectors, Gas Detector GENERAL MONITOR
IRELAND and
For Power Generator Compressor and LPG truck storage tanks, sulphur handling areas.
 VESDA Air Sampling smoke detection systems
 Testing & maintenance MX PANEL ( MX 4000) SIMPLEX 4010,
Trainings Attended
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H2S & Breathing apparatus, in Qatar International Safety Center.
PTW ADNOC, KNPC & KOC and DOLPHIN ENERGY LTD (QATAR) attended safety training
and passed different work permit class authorization tests.
Training program on installation of Fire and Gas detection systems.
FIRST AID Training course completed in Kuwait emergency medical services ( Kuwait)

T-BOSET Tropical Basic offshore safety induction Emergency training. (OPITO Approved)

Completed in PLC&SCADA Programming in Prolific system and Technologic Pvt Ltd ( Chennai)
Standard Equipments handled
 Hart Communicator 375
 Beemax Multi function calibrator (MC-5)
 Unomat Multi function calibrator,
 Masibus multi function calibrator,
 Dead weight tester,
 Nag man temperature calibrator,
 Fluke and Druck Pressure calibrators(DPI -610),
 Hydraulic Pump (PC-33),
Personal Data
Date of Birth & Age
Sex
Nationality
Marital status
Passport No
Expired
Languages Known
Driving license
Permanent Address
NO 5 (1 ST STREET)
ANNA NAGER,
PATTABIRAM,
CHENNAI-600072
TAMIL NADU
INDIA
:
:
:
16.07.1979
Male
Indian
:
:
:
Married
B5874483
30.08.2011
:
:
English, Hindi, Tamil, and Telugu
Qatar (LMV) valid 07.03.2015
I hereby declare that above furnished details are best of my knowledge and belief.
Signature
Shanmugavel Kalaiyarasan