BHARAT HEAVY ELECTRICALS LIMITED Form No: PROJECT ENGINEERING & SYSTEMS DIVISION PE&SD PY 52045 TECHNICAL SPECIFICATION FOR Rev. No. 00 PROCUREMENT OF SILICA AEROGEL INSULATION Page 1 of 4 Form No: COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, It must not be used directly or indirectly in any way detrimental to the interest of the company. SILICA AEROGEL INSULATION FOR PIPING, VESSELS AND EQUIPMENT 1.0 GENERAL 1.1 SCOPE 1.1.1 This specification covers manufacturing, supply, testing of insulation of piping and equipment operating between ambient temperature and 649OC for the purpose of heat conservation, process stabilization, temperature maintenance, personnel protection. 1.1.2 This specification is suitable for use in normal process plant atmospheres. 1.1.3 All the codes/standards mentioned in this specification shall be of latest issue. 2.0 TECHNICAL REQUIREMENT 2.1 INSULATION MATERIALS 2.1.1 Silica Aerogel 1) High temperature insulation blanket formed of silica aerogel and reinforced with a non-woven, glass-fibre batting such as Pyrogel XT or equivalent. Flexible Aerogel & its properties considered, qualification and requirements shall confirm to ASTM C 1728, Type III Grade 1 Category A. 2) Silica aerogel blanket – Density - 176 Kg/m³ (minimum). 3) Min width of insulation roll shall be 1473 mm. 3.0 INSPECTION & TESTING Scope of inspection shall be as called for in QA plan enclosed (MQP No: SMQP/PI/082014). Inspection agency shall be BHEL / Lloyds / others as per enquiry document. 5.0 PACKING The blanket roll shall be packed in manufacturer standard containers suitable for overseas transportation. 6.0 MARKING ON PACKING CASE The following marking shall be done on each packing case minimum on two sides and also at the top: (a)Complete address of the consignee and destination as per BHEL Purchase Order. (b) BHEL Purchase Order Number (c) BHEL standard Number (d) Number of pieces in each packing case/container (e) Net Weight (f) Gross Weight (g) Packing case number and total number of packings LAYOUT & PIPING ENGINEERING PROJECT ENGINEERING & SYSTEMS DIVISION PREPARED CHECKED APPROVED DATE PARAMESH SRIKANTH VVSS S 11.08.14 BHARAT HEAVY ELECTRICALS LIMITED Form No: PROJECT ENGINEERING & SYSTEMS DIVISION PE&SD PY 52045 TECHNICAL SPECIFICATION FOR Rev. No. 00 PROCUREMENT OF SILICA AEROGEL INSULATION Page 2 of 4 COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, It must not be used directly or indirectly in any way detrimental to the interest of the company. 7.0 GUARANTEE Aerogel insulation vendor shall guarantee all Aerogel material against the defects due to manufacturing effecting performance for a period of twenty four months from the date of supply and shall repair /replace promptly, without cost, any part or parts of the material that fails within said period. All the test certificates required as per this document shall also be furnished along with the supply of materials. 8.0 DOCUMENTATION: Bidder shall confirm in their bid for compliance in all respect for the submission of documents along with no. of copies (indicated in brackets) to be submitted at various stages to Purchaser as indicated below: Sl No Description Along with Offer 1. Leaflet / catalogue for the offered item indicating complete cross sectional arrangement, binding dimensions, bill of materials with material specification details Reference list of supply in last 3 years Quality Assurance Plan (QAP) Any deviations to this standard Qualification Requirements(As per ASTM C 1728) compliance certificate for offered blankets Recommended storage precautions Type test Certificates Guarantee Certificate Installation,maintenance,safety procedures, catalogues. I (1) 2. 3. 4. 5. 6. 7. 8. 9. Note: I: For Information I (1) I (1) I (1) I (1) After placement of Order After Supply completion A(4) I (3) I (5) I (2) I (2) I (4) A: For Approval 10.0 PRE QUALIFICATION CRITERIA (PQC) 10.1. Bidder to submit the Silica Aerogel Qualification Criteria detailed below: 10.1.1 The vendor shall be an established manufacturer of Silica Aerogel material having adequate engineering, manufacturing & testing facilities. 10.1.2 The Aerogel offered shall be from the regular manufacturing range of the vendor meeting quality requirements as per ASTM C 1728. 10.1.3 The vendor shall be in the field of Aerogel products for minimum of last 3 years. BHARAT HEAVY ELECTRICALS LIMITED Form No: PROJECT ENGINEERING & SYSTEMS DIVISION PE&SD PY 52045 TECHNICAL SPECIFICATION FOR Rev. No. 00 PROCUREMENT OF SILICA AEROGEL INSULATION Page 3 of 4 VARIANT TABLE COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, It must not be used directly or indirectly in any way detrimental to the interest of the company. Var. No. Details/Description AEROGEL INSULATION BOQ DOC. NO. Material Code 01 AEROGEL INSULATION PACKAGE FOR RIL-HMD PEMC-04886 PY9852045016 02 AEROGEL INSULATION PACKAGE FOR RIL-DMD PEMC-04887 PY9852045024 BHARAT HEAVY ELECTRICALS LIMITED Form No: PROJECT ENGINEERING & SYSTEMS DIVISION PE&SD PY 52045 TECHNICAL SPECIFICATION FOR Rev. No. 00 PROCUREMENT OF SILICA AEROGEL INSULATION Page 4 of 4 COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, It must not be used directly or indirectly in any way detrimental to the interest of the company. RECORD OF REVISIONS Rev. No. Date 00 11.08.14 Revision Details Revised Approved First Issue PARAMESH SRIKANTH