Project 1 Torque and air path management

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Project Specification of Advanced Engine Control Open Course
Project 1 Torque and air path management
1.
Project Title: Torque and air path management
2. Abstract
A torque based controller for air and ignition timing control in a naturally aspirated spark ignited
engine will be designed. The controller is to handle the air path set points and the switching
between different modes, in a driving cycle.
3. Project Objective
Design a torque based controller for the air path and ignition that handles the mode switching
between idle speed control and driving. The idle speed control must also be able to reject
disturbances from the air conditioner (AC) and unknown torque load inputs from the power
steering.
4. Pilot knowledge requirements
Matlab/SImulink skills, knowledge about basic controls, feedforward and feedback control,
torque based structure.
5. Plant descriptions and modeling requirements
A model of the air path and ignition system also including vehicle and driver model will be
available for the module, there is no further plant modeling needed.
Controller interfaces:
• Control system inputs: engine speed, drivers demand (pedal position)
• Control system outputs: throttle position, ignition timing
• Available signals: engine sensors, intake manifold pressure, air mass flow, AC on and off.
6. Controller designing
Design the controller using mode switching so that it
• follows the driving cycle of the vehicle and avoid engine stall when the engine goes to idle.
• Gives good disturbance rejection of AC switching on and off.
• Power steering disturbance.
7. Controller validation requirement
Performance metrics on the idle speed performance when subjected to disturbances.
Tracking performance of the speed in the driving cycle.
8. Requirements of Project team, Language and Tools
Project team should include 5 students and report written in English and submitted in PDF
format, Matlab/Simulink is the main tool.
9. Project evaluation standard
The project report that describes the
• design
• implementation and
• evaluation of controller performance
• should have good readability and be well organized.
Project 2 Title State feedback design of a combustion control
system
1. Project Title:State feedback design of a combustion control system
2. Abstract
The aim is to analyse a combustion control requirement and then to propose a state feedback
controller (assuming states available) and then continue to develop using a Kalman filter for state
estimation.
3. Project Objective
To design and test a state feedback controller that is able to stabilize a combustion process
represented by a Simulink model.
4. Pilot knowledge requirements
State feedback methods, identification and black box modeling.
5. Plant descriptions and modeling requirements
Needs two similar combustion models – perhaps developed from black box models based on
combustion data from one of our engines.
6. Controller designing
The control inputs to be selected. States to be investigated and confirmed. Compensation for
non-linearity may best be in the form of a series of linear system designs. Models will be
available in the form allowing full state feedback, and then as a second phase of development,
the outputs will be used as a basis for state estimation with a Kalman filter.
7. Controller validation requirement
Use of several different combustion regimes. Students will demonstrate that combustion
parameters may be changed without losing any significant control performance.
8. Requirements of Project team, Language and Tools
Working knowledge of combustion and use of control methods. Understanding of state
feedback and state estimation. Use of Simulink and C++ programming language.
9. Project evaluation standard
The controller should be compared with a two loop PID control tuned using Ziegler Nichols
methods.
Project 3 Diesel aftertreatment control
1. Project Title: Diesel aftertreatment control
2. Abstract
Team will review the diesel engine emissions characteristics, select proper aftertreatment
devices for Euro IV emissions standard, and setup and simulate a control algorithm for SCR
system
3. Project Objective
Learn the fundamentals of diesel aftertreatment control, practice of the theory learned in
class
4. Pilot knowledge requirements
Participate in the diesel aftertreatment control class, matlab/simulink skill
5. Plant descriptions and modeling requirements
Engine emissions model, performance model
6. Controller designing
Design a controller for urea dosing control, including dosing pressure control, dosing quantity
control
7. Controller validation requirement
Verify under steady-state and step transient conditions
8. Requirements of Project team, Language and Tools
One or two groups of students working as a team, having matlab/simulink access.
9. Project evaluation standard
Can describe the characteristic of diesel emissions, and design an aftertreatment system for
Euro IV emissions, and build a control algorithm for the urea SCR system
Project 4 On board diagnosis of the lambda sensor
1.
Project Title On board diagnosis of the lambda sensor
2. Abstract
The lambda sensor is an essential part of the air fuel ratio control of a compression ignition
engine. Precise control of the air fuel ration is required for the proper operation of the three way
catalyst. Even small deviations can have significant effects on the amount of emissions. Therefore
the operation of the lambda sensor is often checked at regular services, but it is also possible to
detect a number of malfunctions on board.
3.
Project Objective
Analyse a number of faults of the lambda sensor
Create a simple model of the engine to calculate an expected reading
Compare potential diagnosis approaches
4.
Pilot knowledge requirements
A good understanding of influences on the air fuel ratio
Some modeling experience
Experience using simulation environments such as MATLAB/Simulink
5.
Plant descriptions and modeling requirements
A reasonable model of the air fuel ratio is required.
It does not have to account for all factors, but it should capture the most important ones.
A simple model of the exhaust and the lambda sensor is also required.
Model errors have to be considered carefully.
6.
Controller designing
This project uses a diagnosis unit, which has to be designed.
It contains a decision logic that can detect and indicate faults.
Several different approaches of different complexity have to be tested.
7.
Controller validation requirement
Validation should be based on both constructed and realistic engine cycles.
8.
Requirements of Project team, Language and Tools
A number of different work packages have to be coordinated, some of which can be
completed in parallel. MATLAB/Simulink is the most likely tool, but other choices are possible,
especially for estimating model accuracy and for signal based methods.
9.
Project evaluation standard
The project should conclude with a comparison of different methods and their effectiveness
when applied to a number of faults. The results are to be compared with theoretical
assessments and limitations of the methods, and with common practice. Ideally, the report
also gives reasons for the differences in performances, and recommendations for choosing
the right method.
Project 5 A powertrain controller design for a serial HEV bus
1.
Project Title: A powertrain controller design for a serial HEV bus
2. Abstract
The aim is to understand the architecture of serial HEV bus and practice the design method of
powertrain controller, then design a torque based HEV controller.
3. Project Objective
To set up a model of a serial bus and design and test a torque based HEV controller by Simulink ,
which is able to drive the HEV bus following a driving cycle and obtain at least 10% fuel saving.
4. Pilot knowledge requirements
Torque based structure, Simulink modeling and simulating.
5.
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Plant descriptions and modeling requirements
A 12m serial HEV bus with a common rail diesel engine, AC motors for motoring and
generating, Li battery system.
Need to setup models of major components, engine and motors can be presented by MAPs,
and battery should be presented by s simplified resistance-capacity mechanism.
The models are able to describe the basic behavior of the HEV.
Controller designing
The inputs should include accelerating and brake pedal, and outputs should include motors
and engine torque commands.
The controller is able to manage multi operating mode of the HEV and switching among the
operating mode.
The controller should be presented clear torque structure, and include SOC balance
management.
7. Controller validation requirement
Evaluate the fuel economical effects and drivability on the simulation platform, in which, the
torque management and drive operating can be demonstrated.
8. Requirements of Project team, Language and Tools
Project team should include 5 students, and fully use English and Simulink.
9.
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Project evaluation standard
The design documents should have enough readability
Project report presentation should be clear and well organized
Controller is able to demonstrate the at least 10% fuel saving and drivability.
Project 6 A Diesel Common rail direct injection actuator control
1. Project Title: A Diesel Common rail direct injection actuator control
2. Abstract
Common rail direct injection is now widely use in the Diesel market. Over the years it became the
de facto standard. The success is highly depending on the control of the fuel delivery and the
ability to optimize the combustion. This project will explore how to monitor and control the
Injector to archive the best performance.
3. Project Objective
The objective is to observe in real condition a direct injector in all phases opening, open, closing,
close and link the observation to the fuel delivery and the quality of the combustion. The student
will create a model of the injector, and will propose an optimized control HW & SW of the
injector.
4. Pilot knowledge requirements
The students will need before starting the project:
 Indentify the publications & references in the field of direct injector control.
 Understand the state of the art from various Tier1.
(such as Bosch, Continental, Delphi, and Denso)
 Solid electronic & engine background
 Good knowledge of tools such as matlab/simulink, and electronic simulation tools
5. Plant descriptions and modeling requirements
 Implement a measurement of the actuator feedback: Voltage & BEMF, Current, Meddle
position, Fuel pressure, Injector vibration…
 Assess the variation of the injector: manufacturing, aging
 Assess the variation of the environment
 Implement a measurement on fuel delivery and combustion quality
 Perform the injector model identification
6. Controller designing
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Propose an optimized control system
Propose and optimized partitioning HW / SW, Analogue digital
Propose component solution
Simulate the electronic circuit with the injector model
7. Controller validation requirement
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Describe benefits and drawbacks of the selected solution compared the state of the art.
If possible quantify benefits and drawbacks versus cost of the solution.
8. Requirements of Project team, Language and Tools
Project team should include 5 students and report written in English and submitted in Word or
PDF format. The student will have to submit a project proposal before its implementation.
9. Project evaluation standard
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The documents should easy read, with a clear demonstration of the results.
The project presentation should be clear, well organized, and attractive.
The team organization and team spirit should be demonstrated
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