Product Decomposition Design Organization: Example for The Mechanical Design Process Date: Aug 14 2007 Product Decomposed:: Irwin Quick Grip – pre 2007 Description This is the Quick-Grip Product that has been on the market for many years How it works: Squeeze the pistol grip repeatedly to move the jaws closer together and increase the clamping force. Squeeze the release trigger to release the clamping force. The foot (the part on the left in the picture that holds the face that is clamped against) is reversible so the clamping force can be made to push apart rather than squeeze together. Parts: Part # Part Name # Req’d Material Mfg Process Image 1 Main body 1 PPO or PVC Injection molded 2 Trigger 1 PVC Injection molded 3 Bar 1 Steel Cold rolled 4 Face plate, left 1 polyethylene Injection molded 5 Face Plate, right (burned as part of ID process) 1 polyethylene Injection molded 6 Tail stock 1 PVC Injection molded 7 Lock 1 Injection molded 8 Pad 2 Injection molded 9 Roll pin 1 Steel Rolled Sheet 10 Knurled pin 1 Steel Cold rolled 11 Release trigger spring 2 Steel Wound wire 12 Release trigger 1 Steel Stamped sheet 13 Power spring 1 Steel Wound wire 14 Jam plates 2 Steel Stamped Sheet 15 Label 1 PVF Cut sheet 16 Split pins 2 Steel Rolled sheet Disassembly: Step # 1 Procedure Take off Left Face Plate Part #s removed 4 Image 2 Take off right Face Plate and label 3 Remove Tail Stock assembly 6,7,8,9,10 4 Remove one of the split pins 16 5 Remove Main Body assembly 6 Press out Roll Pin from Tail Stock assembly Press out Knurled Pin from Tail Stock assembly Pry off Lock from Tail Stock assembly Pry off Pad from Tail Stock assembly Remove Release Trigger from Main Body Assembly Remove Trigger Springs from Main Body Assembly 7 8 9 10 11 5, 15 1,2,8,11,12,13 ,14 9 10 7 8 12 11 12 13 14 Remove Jam Plates and Power Spring from Main Body Assembly Remove Trigger from Main Body Assembly Pry off Pad from Main Body assembly 13,14 2 8 Links and drawing files: Team member: Team member: Team member: Team member: The Mechanical Design Process Copyright 2008, McGraw Hill Prepared by:David Ullman Checked by: Approved by: Designed by Professor David G. Ullman Form # 1.0