MELİKŞAH UNIVERSİTY
Faculty of Engineering and Architecture
Department of Mechanical Engineering
MECH452 APPLICATION OF
CAD/CAM II
Syllabus
Course Type
Class/Time
Weekly Load (T+P)
Credits/ECTS
Instructor
Office
Office Hours
Email
Course Assistant
Email
Must course/face to face
MMF CNC LAB / Tuesday 08:30-14:15
3+2
2/3
Specialist. Emrah ŞEFKATLIOĞLU
MMF 434, Phone:
Open policy
esefkatlioglu@meliksah.edu.tr
SELİM DOĞAN
selimdogan@meliksah.edu.tr
Course Objectives: This course will introduce you to CNC (Computer Numeric Control)
Lathe Machine firstly. Teaching CNC Lathe programing with ISO international codes and CAM
(Computer Aided Manufacturing) program. This course will introduce the concepts of CNC
machines and programing. Second session is application part. This part include some duty
about design 3D models or project and manufacturing of this projects. Students must use
CNC Lathe and Milling machines to manufacture this projects.
Course Outcames
CO1
CO2
CO3
CO4
Ability of programing manuel CNC Lathe Machine.
Ability of Operating CNC Lathe Machine.
Ability of design an engineering system design.
Ability of manufacturing engineering system.
Contents
Related Program
Outcomes
2,3,4
1,3,4
1,2,4
1,2,3
Related Course Outcomes
1.
INTRODUCTION TO COURSE(1st weeks)
Introduction to Workshop, Worksafety, Lathe Machines
and Iso codes
CO1
2. INTRODUCTION TO CNC LATHE PROGRAMING (2nd week)
CO1
-İntroduction to ISO standart G codes
-Program Structure
-Program Blocks
-Program Format
3. AXES CO-ORDINATE SYSTEM, METHODS OF DIMENSIONING,
MACHINE CO-ORDINATE SYSTEMS(3rd week)
CO1
-Co-Ordinate Axes
-Direction of Movement
-Methods of Dimesioning
-Absolute System of Dimensioning
-Incremental System of Dinesioning
-Units Of Dimensioning
-Machine Origin Co-Ordinate System
-Workpiece Co-Ordinate System
-Machine Reference Point Co-Ordinate System
4 PROGRAMMING OF G CODES, TOOL OFFSETS, CUTTER RADIUS
COMPENSATION G CODE LIST(4th week)
-G00 Rapid Positioning
-G01 Linear Interpolation
-G02/G03 Circular Interpolation Parameters
-G90 Absolute System Of Dimensioning
-G91 Incremental System Of Dimensioning
-G94 Feed Rate Per Minute
-G95 Feed Rate Per Revolution
-G96 Constant Surface Speed
-Thread Cutting
CO2
CO2
5. M-CODE LIST(5th week)
-Miscellaneous
-Canned Cycles
-Direct Dimension Programing
6. DESIGN 3D MODEL FO PROJECTS (7th-8th weeks)
-Determine Concept Design
-Drawing 3D Models
-Calculations
-Fulfilling Detail Design
7.MANUFACTURING PROJECTS(9th-10th-11th-12th weeks)
-Manufacturing Project parts with CNC
8. WORKSHOP WORKS OF PROJECT(13th weeks)
-Thapping
-Reaming
-Coating
-Smoothing e.t.c.
9. ASSEMBLY OF PROJECTS(14th weeks)
Resources
Textbook
Author
Publisher
Edition
Other Resources
: Computer Numerical Control Of Machine Tools
: Dr.Dimitris Mourtzis
: Pearson
: (2013)
: Computer Numerical Control Programming Basics
CO3
CO4
CO4
Evaluation
Midterm
Exams
It is the essential part of this course and this session is very important.
Each group include 4 students and they must select a project for design
and manufacture it.
Contrubution Level: % 40
Midterm exam is held on 8th week.
Numbers: 1 Contrubution Level: %20
Final Exam
Contrubution Level: %40
Attandence
Students must have at least %80 attendance both for lecture and practice
hours. 3 late coming considered as 1 absent.
Projects
Relation With Program Outcomes
Meliksah University, Faculty of Engineering and Architecture,
Department of Mechanical Enginnering
1
2
3
4
5
6
7
8
Sufficient knowledge of CNC technology.Take some idea about
Milling and Lathe machines.Why we use this machine to
manufacuturing
Ability to prepare G codes for CNC Lathe machines.Obtain
enough knowladge about program stracture ,blocks and
format.
Understand about Machine Co-ordinate system and
workpeace Co- ordinate system.Ability to write codes with
Absulute and incremantal consept and direction of
movemant
Ability to write G codes; Rapid Positioning, Linear
Interpolation, Circular Interpolation Parameters, Absolute
System Of Dimensioning and Incremental System Of
Dimensioning
Ability to Miscellaneous functions like Canned Cycles and
Direct Dimension Programing.Learning Coolant on of
spindle commends.
Ability to desing an engineering Project for
manufacturing.Lerning to consider manufacturing when
someting is designed
Ability to manufacturing parts with CNC Milling and Lathe
machine and learn machining details
Ability to assemble parts and compose whole system and learning
detail of assembly, tolerances
Contribution Level
1
2
3
4
x
x
x
x
x
x
x
x
5