Background on Further Processing for Animal & Industrial Use Background Soybean meal (SBM) for animal use (77%) dominated the domestic and international use of the 2008/09 US soy harvest of nearly 82 million metric tons, followed by human food products (20%) and industrial uses such as biofuels (3%). About half of SBM contains a high amount of protein with a complimentary balance of amino acids similar to corn, making it a good protein source. However, 35% of SBM consists of carbohydrate which is ineffectively utilized by poultry and swine. As a result, additional use and value of soy by the livestock industries will likely come from maximizing nutritional value for the animal. Limitations to Value Realization To gain potential value and further use of soy, we must look at industry specific issues. For this paper, we’ll focus on poultry and swine, recognizing that there are many other avenues to realizing value in the processing portion of the value web. Poultry: Very little of the carbohydrate in SBM can be digested by the bird. This indigestibility is demonstrated in the digestibility differences of feces noted in the pictures on the right between corn and SBM without hulls. Availability of soy phosphorus improves with dietary supplementation from phytase, but the digestibility of phosphorus from SBM by poultry (& swine) is less than 50% with enzyme supplementation. Swine have improved digestibility of soy’s carbohydrate fraction over poultry, but non-starch polysaccharides can have detrimental effects on their intestinal health. Additionally, soy protein eaten by young pigs can cause allergenic responses in the pig resulting in diarrhea, intestinal inflammation, and increased susceptibility to other enteric disease—which reduce nutrient utilization. Other soy products have been used effectively in swine, including hulls as a dietary “bulking” agent in sow gestation diets. Hulls help with satiety as well as a fiber source to reduce ammonia emissions through improvement in hind-gut fermentation. Glycerin, a biodiesel co-product, can be supplemented up to 10% in pigs and poultry diets, however beyond this, the liver can‘t metabolize it effectively, and physical form of the diet beyond 10% of glycerin in the diet makes it so the diet does not flow in storage bins. The Dairy industry uses SBM primarily in lactating cow rations as it provides a good amino acid balance vs corn based co-products. Treated SBM (heat or extruded), is used to increase “bypass protein” (milk production stimulant), however pricing limits further use. Beef: As SBM is too expensive for a practical source of protein, the hulls remain as a potential cheap energy source for beef cattle/calves if treatment allows for the improved fiber digestibility. Example of Complex Issues Affecting Value of Soy for Poultry & Swine Problem Overview Fiber and other non-starch polysaccharides (fiber) in soy can have a dramatic impact on nutrient digestibility, manure volume and animal growth rates in poultry and swine. Addressing these issues requires a crosscutting approach between seed genetics, further processing and animal studies. For example, the apparent digestibility of dry matter is only 54% for SBM with hulls. Collectively, the inefficient use of these non-starch polysaccharides (fiber) accounts for 37% of the meal that cannot be digested. If hulls are removed from the SBM, the cellulose and total fiber content are improved, but are still not well utilized by the bird. Therefore, prestarter or starter diets containing a high proportion of SBM may not provide the amount of calculated energy and may suppress early growth. This is a significant issue for a chick’s first week of life when calorie needs are high but their access to calories is reduced 5 to 10% when fed SBM. While it is often thought that digestion of amino acids is adequate from soybean meal, we know that cultivation location, season, processing technique, and level of antinutritional factors (e.g. trypsin inhibitors, lectins, saponins, and oligosaccharides) influence amino acid availability to the swine and poultry. Some of the soybean’s proteins can increase allergenic responses in the weanling pig and this inflammatory response leads to reduced growth the first 14 days post-weaning. What’s Been Done to Address Problem A multi-disciplinary approach is required across genetics, processing and animal studies. (Note: if you were to look at this from a Value Chain Analysis, you’d not see a natural connection between these segments. It requires a look across the soybean web to assess the implications.) Genetic approaches: Soy lines have been developed to address both the indigestibility and allergenic responses: A) K. Rainey (Purdue –Agronomy) has developed low oligosaccharide lines. Prior USB funded work has demonstrated at least an eight percent improvement in caloric use by broilers. B) E. Herman (Univ. AR) has developed low allergenic soy lines. C) A. Schinckel & T. Stewart (Purdue – Animal Sciences) have developed divergent lines of pigs (now have 6 generations of selection) to study the impact and mediation strategies to hypo/hyper-allergenic responses to dietary soy. Dietary approaches: Two particular approaches have been developed to address the inefficient use of soy carbohydrates by poultry and swine: A) Enzyme use. Dr. Adeola (Animal Science) along with collaborators have demonstrated that as calories become more expensive in poultry and swine diets, combinations of carbohydrases (xylanase, α-galactosidase, cell-wall degrading enzymes, etc.) substantially improve caloric use by the animal. This valuation becomes extremely important as feed ingredient prices increase, and as soy becomes a larger part of the diet (e.g., livestock diets without animal protein). B) Soy protein isolate/concentrate. Prior research with broilers has demonstrated a 5 to 10% improvement in metabolized calories from soy concentrate than traditional SBM. Similar improvements have been seen by Dr. Applegate (Animal Sciences) in early turkey diets with the use of soy concentrate vs SBM to partially alleviate the turkey’s immature digestive capacity.