EFFECT OF DIFFERENT HEAT TREATMENTS ON THE STANDARDIZED ILEAL DIGESTIBILITY OF AMINO ACIDS IN SOYBEAN MEAL FED TO GROWING PIGS Ulrike MESSERSCHMIDT1, Meike EKLUND2, Vanessa T.S.RIST1, Pia ROSENFELDER1, Hanna K.SPINDLER1, John K.HTOO3, Rainer MOSENTHIN4 ABSTRACT The effect of heat treatment (mild, medium and strong) of soybean meal (SBM) on standardized ileal digestibility (SID) values of crude protein (CP) and amino acids (AA) was determined in growing barrows. The pigs were surgically fitted with simple ileal T-cannulas. The 3 SBM cornstarch-based assay diets were fed to 6 pigs according to a replicated 3 × 3 Latin square design. The basal ileal endogenous losses of CP and AA were determined using a nitrogen-free diet. The SID of CP was 39, 72 and 49 % for the mild, medium und strong heated SBM, respectively. The SID of AA in the mild heated SBM ranged from 29 % for cystine to 55 % for arginine. In the medium heated SBM, SID of AA ranged from 59 % for cystine to 82 % for arginine. In the strong heated SBM, SID of AA ranged from 38 % for cystine to 62 % for arginine. Standardized ileal digestibility of CP and all AA was higher in medium heated SBM compared to mild and strong heated SBM (P < 0.001). The SID of all AA in mild heated SBM was lower (P < 0.001) than in medium und strong heated SBM. The large differences in SID values between SBM obtained in the present study indicate considerable impact of different heat treatment conditions on protein quality of SBM for growing pigs. Keywords: standardized ileal digestibility, soybean meal, heat treatment, growing pig 1 INTRODUCTION Soybeans (SB) play a major role worldwide as a plant protein component of diets for nonruminant livestock (Clarke and Wiseman, 2000). Raw SB or soybean meal (SBM), which has been inadequately processed during solvent extraction (Baker, 2000), are known to have a negative influence on feeding value when fed to non-ruminant animals (CervantesPham and Stein, 2010). This is mainly due to the presence of various anti-nutritional factors (ANF), which may exert negative effects on digestion and utilization of nutrients (Liener, 1989). The activity of trypsin inhibitors (TI), the most deleterious ANF in raw SB, is higher in SB than in other legume seeds (Leterme et al., 1988; Jezierny et al., 2010). Therefore, it is necessary to remove these ANF before SB or its by-products are included in the diet of non-ruminants. If the ANF are inactivated by proper thermal processing, SBM is an excellent source of plant protein source. Due the content of crude protein (CP) and amino acids (AA) in SBM, which complements that of cereal grains, this feedstuff has been the predominant protein source used to supplement swine diets (Dilger et al., 2004). However, the effects of processing on final product quality may vary considerably as influenced by different processing procedures or conditions (Qin et al., 1996). An ideal thermal treatment procedure aims to sufficiently inactivate ANF while simultaneously maintaining the bioavailability of essential AA in the product (Van Barneveld, 1993). 1 Dipl.-Agr.Biol., Institute of Animal Nutrition, University of Hohenheim, 70593 Stuttgart, Germany Dr. sc. agr., Institute of Animal Nutrition, University of Hohenheim, 70593 Stuttgart, Germany 3 Dr. sc. agr., Evonik Industries AG, Rodenbacher Chaussee 4, 63457 Hanau-Wolfgang, Germany 4 Prof. Dr. Dr. h.c., Institute of Animal Nutrition, University of Hohenheim, 70593 Stuttgart, Germany 2 Under-toasting during processing of SBM may result in incomplete removal of some ANF (Araba and Dale, 1990) which, in turn, may decrease AA digestibilities in these SBM. Overheating, both in terms of excessive temperature and (or) exposure time to heat treatment may depress digestibilities of AA, in particular lysine (Van der Poel et al., 1990). Therefore, the present study was designed to investigate the effects of different thermal processing conditions in terms of temperature variation and duration of heat treatment (mild, medium and strong) on standardized ileal digestibilities (SID) of CP and AA in SBM for growing pigs. 2 MATERIALS AND METHODS 2.1 Animals and housing The experiment was conducted with 6 barrows from the University of Hohenheim Research Station (German Landrace × Piétrain), with an average initial and final body weight (BW) of 23 ± 0.7 kg and 54 ± 2.8 kg, respectively. The pigs were kept in metabolic crates (0.80 m × 1.50 m). The temperature in the research unit, which was equipped with an automated temperature control system, was 20 ± 2 °C. Each crate was equipped with an infrared heating lamp and a low pressure drinking nipple. Until the beginning of the experiment, the pigs were fed a commercial starter diet (Porcigold®SMA 134, RKW Süd, Germany) containing 170 g CP/kg (as-fed). 2.2 Surgical procedure The pigs were fitted with a simple T cannula at the distal ileum according to the principles described by Li et al. (1993). The cannulas were prepared from high molecular weight polyethylene. The internal diameter of the barrel of the cannulas was 17 mm, the length of the barrel was 80 mm and each of the 2 curved flanges was 55 mm in length. The washer hat 70 mm in diameter and screw caps were used to seal the cannulas. During the experiment, the skin around the cannula was cleaned with lukewarm water several times daily, dried and covered with a skin protection paste (Stomahesive® Paste, Convatec, Princeton, USA). Additionally, a sterile pad (Rondopad®, DEWECO Dr. Wüsthoff & Co., Wermelskirchen, Germany) was adjusted between the retaining ring and the skin to absorb leaking digesta to prevent erythema. The pigs were allowed a recovery period of 14 days (d). During this time period, the feed allowance was gradually increased, starting with 50 g (as-is)/d the day after surgery until 35 g (as-is)/kg average BW were consumed. The research protocol was approved by the German Ethical Commission for Animal Welfare. Care of the animals used in this experiment was in accordance with the guidelines issued by German Regulation for Care and Treatment of Animals (Lorz and Metzger, 1999). 2.3 Soybean meal processing Initially 500 kg of raw SB from the same batch (Audecoop cooperative, France) was processed to produce differently heat-treated SBM according to the established method at the research facility of Creol located in Pessac, France. After cracking, dehulling and flaking, SB was defatted by extracting the oil with hexan heated at 50 °C in a batch extractor before being toasted. The defatted SBM was divided into 3 groups to be toasted under different conditions. Toasting was conducted in a pilot desolventizer (Desmet Schumacher type), which has 1 m diameter and a capacity for indirect steam treatment pressures from 1 to 9 bars to heat the trays of the desolventizer. Several holes in the tray allowed for direct steam treatment. The exit orifice was closed, and the meals were filled manually into the bottom tray. Mild SBM received indirect steam pressure at 1.5 bar. As soon as meal temperature reached 80 °C, the direct steam valve was opened until 105 °C were measured in the meal (approximately 34 min). The meal remained at this temperature level in the desolventizer for 20 min. Medium SBM received indirect steam pressure at 5 bar. As soon as meal temperature reached 80 °C, the direct steam valve was opened until 105 °C were measured in the meal (approximately 45 min). The temperature was further increased to a maximum of 112 °C. Thereafter, the meal remained at this temperature level in the desolventizer for 20 min. Strong SBM received indirect steam pressure at 8.5 bar. As soon as meal temperature reached 80 °C, the direct steam valve was opened until 105 °C were measured in the meal (approximately 7 min). The temperature was further increased to a maximum of 139 °C. Thereafter, the meal remained at this temperature level in the desolventizer for 30 min. 2.4 Experimental design and dietary treatments The experiment was arranged as a replicated 3 × 3 Latin square design. The 3 SBM containing diets were formulated to meet or exceed the dietary threshold levels for CP and AA according to Fan et al. (1994), and the NRC (1998) nutrient recommendations for growing pigs in a BW range from 20 to 50 kg. A nitrogen-free diet was used to determine the basal ileal endogenous loss of CP and AA (Stein et al., 2007). The pigs received their assay diets at a daily level of 35 g (as-fed)/kg of their average BW, corresponding to 3 times the energy requirement for maintenance (i.e., 106 kcal metabolizable energy × BW0.75; NRC, 1998). The BW of the pig was determined at the beginning of each experimental period. The formulation of the assay diets was based on the analyzed AA composition of the SBM (Tab. 1). Each assay feed ingredient was added to a cornstarchbased basal diet (Tab. 2).The assay diets were fed in a mash form mixed with water (1/1 w/v) twice daily in 2 equal meals at 06.00 and 18.00 h. Table 1. Analyzed chemical composition of the assay feed ingredients (g/kg dry matter) Treatment Dry matter Crude protein Neutral detergent fiber Acid detergent fiber Ash Ether extracts TIA1 Indispensable amino acids Arginine Histidine Isoleucine Leucine Lysine (total/reactive) Methionine Phenylalanine Threonine Tryptophan Valine Dispensable amino acids Alanine Aspartic acid Cystine Glutamic acid Glycine Proline Serine Mild 920 559 155 33 79 16 17.6 Soybean meal Medium 930 561 213 30 79 16 4.4 Strong 947 559 284 37 78 18 17.1 41.8 15.3 25.4 43.3 33.1/30.4 8.0 28.3 21.9 7.8 26.7 41.2 15.0 26.1 43.7 32.3/28.3 8.0 28.3 22.4 7.7 27.4 40.6 14.4 25.8 43.4 29.9/25.0 7.9 27.8 22.3 7.6 27.0 24.6 65.4 8.6 103.9 24.0 25.5 28.4 24.6 66.6 8.6 104.3 24.1 24.2 28.2 24.3 65.7 8.4 103.3 23.8 24.3 28.0 1 TIA = trypsin inhibitor activity in mg/g CP (88% DM). Table 2. Formulation of the assay diets (g/kg, as fed) Treatment Soybean meal1 Cornstarch2 Dextrose2 Cellulose3 Oil4 Vitamin and mineral premix5 Monocalcium phosphate Calcium carbonate Titanium dioxide 1 Soybean meal assay diets 400.0 412.0 100.0 30.0 30.0 16.0 2.5 4.5 5.0 Nitrogen-free – 812.0 100.0 30.0 30.0 16.0 2.5 4.5 5.0 Mild, medium or strong heated. Roquette, GmbH, Frankfurt, Germany. 3 Arbocell®, J. Rettenmaier & Söhne GmbH + Co.KG, Rosenberg, Germany. 4 Blend of 750 g/kg rapeseed oil and 250 g/kg soybean oil. 5 Vilomin 18950, Deutsche Vilomix Tierernährung GmbH, Neuenkirchen-Vörden, Germany. 2 2.5 Experimental procedure Each experimental period included 5 d for adaptation to the assay diets and 2 d for digesta collection. Ileal digesta were collected for a total of 24 h on d 6 from 06.00 to 18.00 h and on d 7 from 18.00 to 06.00 h. The collection procedure was adapted from Li et al. (1993) using plastic tubing attached to the barrel of the cannula by elastic bands. The bags were changed at least every 20 min and immediately frozen at -30 °C. During collection, 4 ml of 2.5 M formic acid were added to the sampling bags to minimize further bacterial fermentation. Samples of digesta were pooled within each animal and period, freeze-dried and ground to 0.5 mm. 2.6 Analytical procedure Determination of dry matter (DM) and proximate nutrients (except for crude fiber, CP and AA) in the SBM samples were performed as outlined by Naumann and Bassler (1997). Neutral detergent fiber (NDF) and acid detergent fiber (ADF) were determined as described by Van Soest (2006). The nitrogen contents in the SBM, diets and ileal digesta samples were analyzed using a gas combustion method according to the official method 990.03 of the Association of Official Analytical Chemists (AOAC, 2000; FP-2000, Leco Corp., St. Joseph, MI, USA). Ethylenediaminetetraacetic acid was used as a reference standard before and after all nitrogen analyses. The AA contents in the SBM, diets and ileal digesta samples were determined by using ion-exchange chromatography with postcolumn derivatization with ninhydrin. The AA were oxidized with performic acid which was neutralized with sodium metabisulfite (Llames and Fontaine, 1994; Commission Directive, 1998), and they were hydrolyzed by means of 6 N HCl for 24 h at 110 °C. Afterwards, they were quantified with the internal standard method by measuring the absorption of reaction products with ninhydrin at 570 nm. Tryptophan was determined by HPLC with fluorescence detection (extinction 280 nm, emission 356 nm), after alkaline hydrolysis with barium hydroxide octahydrate for 20 h at 110 °C (Commission Directive, 2000). Tyrosine was not determined. Reactive Lys contents in the SBM batches were determined according to Fontaine et al. (2007). Titanium dioxide concentrations in the assay diets and ileal digesta samples were analyzed according to the method described by Brandt and Allam (1987). 2.7 Calculations and statistical analysis The apparent ileal digestibilities (AID) of CP and AA in the assay diets were calculated according to the following equation: AIDD = 100% - [((ID / IF) × (AD / AF)) × 100%] where AIDD = apparent ileal digestibility of CP or AA in the assay diet (%) ID = marker concentration in the assay diet (g/kg DM) AF = nutrient concentration in ileal digesta (g/kg DM) AD = nutrient concentration in the assay diet (g/kg DM) IF = marker concentration in ileal digesta (g/kg DM). The basal ileal endogenous loss (IAALB) of CP and AA were determined according to the following equation: IAALB = ((AAD × (ID / IF)) where IAALB = the basal endogenous loss of CP or AA (g/kg dry matter intake (DMI)) AAD = CP or AA content in the assay diet (g/kg DMI) ID = marker concentration in the assay diet (g/kg DM) IF = marker concentration in ileal digesta (g/kg DM). The SID of CP and AA in the assay feed ingredients were calculated by correcting AID of CP and AA in the assay diets for basal ileal endogenous losses of CP and AA expressed as g/kg DMI. The SID of CP and AA in the assay feed ingredients were obtained according to the following equation: SIDD = AIDD + ((IAALB / CPD or AAD) × 100%) where SIDD = SID (%) of CP or AA in the assay feed ingredients AIDD = AID of CP and AA in the assay diets (%) IAALB = basal endogenous loss of CP or AA (g/kg DMI) CPD or AAD = CP or AA (g/kg DM) content in the assay feed ingredients The data were subjected to mixed model analysis using the MIXED procedure of SAS (2008). The linear model included the fixed effects of SBM treatment and animal. Periods and animals within a square were considered as random effects assuming a compound symmetry variance-covariance structure. Homogeneity of variances and normal distribution of the data were confirmed by analysis of the residuals using the UNIVARIATE procedure of SAS (2008). All results are reported as least square means (LSmeans). Multiple comparisons among SBM treatments were performed using a t-test with degrees of freedom determined by the Kenward-Roger-method (Kenward and Roger, 1997). The significance level for all pair-wise t-tests was α ≤ 0.05. Significant differences between SBM treatments were indicated by different superscript letters using the algorithm for letter-based representation of all pair-wise comparisons according to Piepho (2004). Basal ileal endogenous CP and AA losses were calculated as means ± standard deviation using the GLM procedure of SAS (2008). 3 RESULTS AND DISCUSSION 3.1 General observations All animals were healthy throughout the experiment and readily consumed their feed allowances. 3.2 Chemical composition of soybean meal and assay diets The analyzed chemical composition of the assay feed ingredients and the assay diets are presented in Tables 1 and 2, respectively. The CP content of the differently heated SBM averaged 560 g CP/kg DM. The analyzed chemical composition in the SBM containing assay diets (Tab. 3) is in good agreement with that calculated from the single ingredients, and met the dietary threshold levels for CP and AA in pigs (Fan et al., 1994). The values of all AA with the exception of lysine were higher than average values for SBM (480 g CP/kg (as is)) reported by (AminoDat® 4.0). The values for total lysine and reactive lysine decreased from mild to strong heated SBM indicating a steady increase in lysine damage due to more intensified heat treatment (Fontaine et al., 2007). The content of NDF also increased by increasing the intensity of heat treatment to the SBM. Table 3. Analyzed crude protein and amino acid composition of the assay diets (g/kg dry matter) Treatment Dry matter Crude protein Indispensable amino acids Arginine Histidine Isoleucine Leucine Lysine Methionine Phenylalanine Threonine Tryptophan Valine Dispensable amino acids Alanine Aspartic acid Cystine Glutamic acid Glycine Proline Serine Mild 908 207 Soybean meal Medium 916 245 Strong 922 230 15.7 5.6 9.7 16.6 13.0 3.0 11.0 8.6 3.0 10.2 16.4 5.8 10.3 17.5 13.2 3.1 11.5 9.0 3.2 10.7 16.4 5.9 10.5 17.7 12.6 3.0 11.6 9.1 3.1 11.1 9.4 24.9 3.2 39.5 9.1 11.0 11.0 9.8 26.4 3.5 41.7 9.6 11.5 11.7 10.0 26.7 3.5 42.1 9.8 11.3 11.6 The IAALB, determined by means of the nitrogen-free method, amounted to 12.2 g/kg DMI for CP, and ranged from 0.1 g/kg DMI for methionine to 1.1 g/kg DMI for glutamic acid (Tab. 4). The IAALB values of CP and AA determined in the present study were similar to mean values summarized by Jansman et al. (2002). Table 4. Basal ileal endogenous losses of crude protein and amino acids (g/kg dry matter intake, mean ± standard deviation) Crude protein Indispensable amino acids Arginine Histidine Isoleucine Leucine Lysine Methionine Phenylalanine Threonine Tryptophan Valine Dispensable amino acids Alanine Aspartic acid Cystine Glutamic acid Glycine Proline Serine 3.3 Basal ileal endogenous losses 12.2 ± 2.62 0.5 ± 0.12 0.2 ± 0.05 0.4 ± 0.13 0.7 ± 0.20 0.5 ± 0.18 0.1 ± 0.05 0.4 ± 0.14 0.5 ± 0.13 0.2 ± 0.05 0.5 ± 0.16 0.6 ± 0.14 0.9 ± 0.28 0.2 ± 0.05 1.1 ± 0.34 0.9 ± 0.20 1.0 ± 0.62 0.5 ± 0.12 Effect of heat treatment on standardized ileal digestibility of crude protein and amino acids The SID of CP was 39, 72 and 49 % for the mild, medium und strong heated SBM, respectively (Tab. 5). The SID of indispensable AA in the mild heated SBM ranged from 40 % for leucine to 55 % for arginine. In the medium heated SBM, the SID of indispensable AA ranged from 69 % for threonine to 82 % for arginine. In the strong heated SBM, SID of indispensable AA ranged from 47 % for tryptophan to 62 % for arginine. The SID of AA in the mild heated SBM was up to 12 percentage units lower compared to the strong heated SBM, with significant differences for arginine, isoleucine, leucine, phenylalanine, valine, alanine, aspartic acid, glutamic acid and serine. The SID values in the medium heated SBM were up to 35 percentage units higher compared to the mild heated SBM with significant differences for CP and all indispensable and dispensable AA. Table 5. Standardized ileal crude protein and amino acid digestibility (%, LSmean ± standard error of mean) in differently heat treated soybean meal Treatment Mild Crude protein 39a Indispensable amino acids Arginine 55a Histidine 47a Isoleucine 41a Leucine 40a Lysine 45a Methionine 48a Phenylalanine 43a Threonine 42a Tryptophan 43a Valine 42a Dispensable amino acids Alanine 43a Aspartic acid 39a Cystine 29a Glutamtic acid 46a Glycine 39a Proline 41 ± 2.7a Serine 42a Medium 72c Strong 49b Pooled SEM 2.5 P-values < 0.001 82c 74b 76c 75c 68b 80b 76c 69b 73b 73c 62b 52a 53b 51b 48a 56a 54b 49a 47a 52b 2.4 2.6 2.5 2.5 2.7 2.8 2.4 2.5 2.5 2.5 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 70c 68c 59b 72c 65b 75 ± 2.6b 74c 51b 48b 38a 54b 46a 47 ± 1.7a 50b 2.4 2.4 3.5 2.6 2.9 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 < 0.001 2.4 Within a row LSmean with a common superscript are not significantly different at α ≤ 0.05 SEM = standard error of mean LSmean = last square mean a,b,c The SID of indispensable AA in the 3 SBM used in the present study were consistently lower than SID values reported for commercially available SBM (e.g. NRC, 1998; AmiPig, 2000; AminoDat® 4.0). The mild heated SBM was the most gently treated SBM, whereas heat treatment for the medium heated SBM was intermediate and the strong heated SBM was the most severe. It is well accepted that SBM contains several ANF, such as TI (Grant, 1989). The primary mode of action of TI is inhibition of the proteolytic pancreatic enzyme trypsin by forming stable inactive complexes with the enzyme (Liener and Kakade, 1980; Lalles and Jansmann, 1998, Jezierny et al., 2010). Furthermore, as a secondary effect, TI may increase pancreatic secretion of trypsin and chymotrypsin resulting in enhanced loss of endogenous AA which, in turn, reduce SID of AA (Gatel, 1994; Jezierny et al., 2010). To better understand the additional effect of the ANF on the SID of AA, the SBM under investigation were also analyzed for their TI concentration (Lab of Mouriscade, Spain). The results showed that the TI activity values were 17.6, 4.4 and 17.1 mg/g for the mild, medium and strong heated SBM, respectively (Tab. 1). Thus, the lowest SID of AA in the mild heated SBM was due to the presence of TI (under-heating) coupled with toasting in wet condition (personal communication). A markedly lower TI activity in the medium heated SBM indicates that TI was inactivated, suggesting the processing condition was the most optimal. Excessive heat processing may lead to the formation of Maillard reaction products that are biologically unavailable (Pahm et al., 2008). Maillard reactions involve binding of AA to the carbonyl group of reducing sugars such as glucose. Lysine is the AA most affected by the Maillard reactions because it has an ε-amino group that readily reacts with reducing sugars (Fontaine et al., 2007). Heat damage in the strong heated SBM is confirmed by a smaller proportion of reactive lysine to total lysine (84 vs. 92 % compared with mild heated SBM). Therefore, low SID values in the strong heated SBM reflect considerable heat damage (Van der Poel et al., 1990). Surprisingly, the TI activity in the strong heated SBM was still similar to that of mild heated SBM. During the production of the strong SBM, temperature rise was very fast while the duration of the direct stream contact was too short (7 vs. 45 min compared with medium heated SBM). Thus, it is possible that the stream injected into the strong SBM was not long enough to inactivate the TI activity (personal communication). 4 CONCLUSIONS The SID of CP and AA in medium heated SBM was significantly higher than values obtained for mild and strong heated SBM. The SID of CP and most AA in mild heated SBM were similar to that of strong heated SBM. In general, SID values of CP and AA determined in differently heat treated SBM, used in this study, were consistently lower than SID values for SBM previously reported (e.g. NRC, 1998; AmiPig, 2000; AminoDat® 4.0). 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