Dr. H.Khouja 2nd Year MT Skill Lab Safety Chemical Safety General considerations 1- The medical technologist working in the clinical lab is always in contact with various types of chemicals. 2- He experiences a long-term contact with such chemicals as he works in the lab. 3- Such chemical substances fall into a number of categories from safety point of view; they can be corrosive, harmful, flammable, toxic, carcinogenic, explosive ... etc. 4- Therefore, practice extreme care and caution when dealing with or handling chemicals. 5- Always learn and apply safety procedures regardless of the concentration or types of chemical being used. 6- Acquire complete information and knowledge of the properties of the chemicals used in your lab (including the ones in storage). 7- Never play or miss about with chemicals. 8- Always wear gloves, masks, shoes and lab coat when handling, transporting or storing chemicals. 9- When adding or pouring chemicals, direct the beaker or the tube away from your face or any body’s face. 10- Carry out addition and use of concentrated acids or alkalis, volatile and flammable chemicals, toxic materials and organic solvents in a well-ventilated and operating fume cupboard. 11 - Carry out prolonged incubations of reaction mixtures (especially if fumes or gasses are liberated) in well-ventilated and operating fume cupboards. 12- Never leave concentrated acids or alkalis, toxic materials, volatile and flammable 1 Dr. H.Khouja 2nd Year MT Skill Lab Safety chemicals, fuming and explosive chemicals on benches on routine lab. 13- Never add water straight on concentrated acids or alkalis. 14- Add concentrated acids or alkalis drop by drop to flasks with water. 15- Store strong acids and alkalis in steel cupboards or in sand buckets. 16- Never store large quantities of chemicals in the same routine lab. 17- flammable liquids should be stored tightly capped in steel cupboards or in sand buckets. 18- Never allow incompatible chemicals to be stored by each other. 19- Toxic chemicals should be locked away in safety deposits, and a record or log book of the users is used. 20- Never use cracked or chipped glass or plastic ware for chemicals 21- DON'T store strong alkalis in ordinary glass bottles. 22-Always label chemical reagents which you prepared or poured from other bottles clearly. 23-such labeling must include the following information: NAME OF CHEMICAL Hydrochloric acid CHEMICAL FORMULA HCl CONCENTRATION 4.3M SAFETY PRECAUTIONS corrosive & fuming DATE OF PREPARATION :23-10-1998 STORAGE INSTRUCTIONS : tightly capped in steel cupboards ANY ADD. RELEVANT. INFO. : use fume cupboard for addition YOUR INITIALS & SIGNATURE : H.I.K 24- When following or writing a procedure manual, follow or include safety precautions 2 Dr. H.Khouja 2nd Year MT Skill regarding the reagents used. e.g.: H2S04 - corrosive. Lab Safety Na Azide - toxic 25- After using corrosive or toxic materials, all glassware must be thoroughly rinsed with water or ethanol as appropriate before leaving them for the normal wash. 26- NEVER use the common drain to dispose of chemical liquid waste, especially harmful substances. 27- Avoid spilling chemicals on benches or floor. 28- If spillage occurs, then use commercially available spill removal kits. 29-Generally, NaHCO3 powder is used for acid spills and 2% Acetic acid for alkali spills. 30-Use eye-wash and call doctor if splash is on the eyes. 31-Use emergency shower if splash is on the skin. 32-Remember that most chemical substances are toxic in excess 33-Exposure to chemicals can be through: a) direct skin contact. b) inhalation (breathing). c) injection I inoculation ( by needle stick or sharps). d) ingestion into the alimentary canal by mouth. 34- Effect of chemicals on the body (local or systemic) can be acute or chronic depending on: 1 - Type of chemical. 2- It's concentration. 3- Duration of exposure. BUT generally: 3 2nd Year MT Skill Dr. H.Khouja Lab Safety ACUTE = short or single contact with high concentration of harmful chemicals. CHRONIC = long-term, repeated contact with smaller concentrations of harmful chemicals. Types (categories) of Chemicals: According to safety [hazard] encountered in the clinical lab A) Corrosive: Acids Sulfuric, Hydrochloric Nitric, ... etc. Alkalis: KOH, NaOH, NH4OH, .. etc. Causes severe burn (especially at HIGH concentrations) to skin and eyes by direct contact Causes severe injury to the respiratory tract if inhaledCauses severe injury to gastrointestinal tract if ingested or swallowed B) Toxic Cause death even at low concentrations or doses by various routes -Direct skin contact -Injection I Inoculation -Ingestion Examples: - KCN Very toxic, death occurs in minutes by all routes. -Mercury and its vapors and compounds : extremely volatile and are rapidly absorbed by skin and respiratory tract. —Na azide skin contact, injection, inhalation, ingestion. —Selenium vapor toxic by inhalation. -Many substances are toxic at High concentrations -Many gasses and vapors coming off from reactions a) Less explicit sensations -CO (carbon monoxide) or silent killer - Chlorform CCl4 -Methanol — Acetone b) Explicit sensory irritations: -Bromide -Ammonia -Formaldehyde C) Carcinogenic chemicals These cause cancer of one or more of the organs of the body. e.g. — benzidines -NaNO2 -aspestos fibres With more and more studies the list of such chemicals is increasing, so updated lists should be consulted frequently. 4 2nd Year MT Skill Dr. H.Khouja Lab Safety D- Flammable / Combustible: Flash point (FP): the temperature at which sufficient vapor is given off to form an ignitable mixture with air. Flammable liquids; FP BELOW 37.8 oC Combustible liquids; FP AT or ABOVE 37.8 oC They are mainly used in lab, for dissolving, extracting, fixing, developing, cleaning and other purposes Liquids: Acetone. benzene, methanol, ethanol iso-propanol,petroleum ether, toluene, xylene .. etc. Gasses: methane, propane Solids: paraffin. E- Reactive chemicals These are chemicals which under certain conditions can spontaneously explode, ignite, evolve heat, evolve flammable or explosive gasses. Examples; -Na or K elements when mixed with water H gas is liberated & ignite -CaO and conc acids (H2S04, HC1, HNO3) when mixed with water are extremely exothermic -peroxides (and other strong oxidizing agents) when mixed with strong reducing agents violent reactions with possible explosion or ignition may occur -explosive on contact with air; picric acid, nitroglycerides, perchlorates F- Incompatible chemicals These are chemicals that when they come in contact with certain other chemicals toxic, flammable, or explosive compounds. Examples: —acetic acid with chromic acid —acetic acid with nitric acid -azides & copper -azides & iron —CC14 & Na -methanol & H2O2 -methanol & HNO3 -ethanol & H2O2 -ethanol & HNO3 5