BioRAFT Biological Safety Inspection Findings and Corrective Actions Below are possible findings, corrective actions, and regulations that you might see in a biosafety inspection report. Please note that this is a general list and findings/corrective actions might be edited or added to your personal report in order to reflect the actual and specific observations of the auditor. While the Findings/Observations box at the top of the inspection report provides bullet points of the primary inspection findings for your lab, it is in no way a holistic depiction of the circumstances of the report. Please be sure to read through the body of the summary for inspection details and corrective actions specific to your lab. *GMP=Good Microbiological Practices **BBP inspections will not include all of these findings Finding Category Accidents & Emergencies Finding Exposure Control Plan (ECP) is not accessible to workers. Accidents & Emergencies Accidents and exposures (sharps injuries, etc.) have not been reported or documented. Accidents & Emergencies Spill and/or emergency response procedures are not developed or posted Aerosols/splashes not minimized or properly contained. Containment Containment Containment Containment Containment Biohazards are not kept in covered, leak-proof containers during collection, processing, storage, & transportation. Biological safety cabinet certification past due Biosafety cabinet located near door, air supply grill, or high traffic area. Biosafety cabinet misuse Corrective Action Corrective Action(s): Ensure that employees know the location of the ECP and can access the ECP at all times (in print or as a digital copy: http://www.cmu.edu/ehs/biological/documents.html). Corrective Action(s): ALL spills and accidents, especially those resulting in personal contamination or injury, MUST be immediately reported to EHS (412-268-8182). Follow CMU procedures for accident/injury reporting and for seeking medical attention. http://www.cmu.edu/hr/benefits/benefit_programs/forms/WCforms.pdf Corrective Action(s): Develop and post spill & emergency response procedures specific to your lab. Regulation OSHA’s BBP Standard Corrective Action(s): Perform all procedures to minimize formation of splashes or aerosol to prevent inhalation or contamination hazard. Procedures capable of producing infectious aerosols must be conducted in a certified Biosafety Cabinet or using other engineering/work practice controls to reduce possibility of exposure. Corrective Action(s): Place cultures, tissues, specimens, or infectious wastes in covered, leak-proof containers in order to reduce risk of exposure. CDC/NIH BMBL 5th edition Corrective Action(s): Biological Safety Cabinets must be certified annually. Please contact Filtech (412-461-1400) and reference CMU EHS PO number to ensure that your cabinet is certified promptly. The BSC should not be used until certification is complete. Contact EHS with any questions. Corrective Action(s): Locate BSC's away from drafts or air currents to prevent movement of infectious aerosol outside of the cabinet. CDC/NIH BMBL 5th edition Corrective Action(s): BSC is used for all procedures with the capability of producing infectious aerosols. Procedures using high concentrations or large volumes of infectious agents, necropsies, harvesting, tissues/fluids from infected animals/eggs, etc., produce a greater risk of exposure and also must be conducted in a BSC. Reference "Proper Work Practices When Working in a Biosafety Cabinet (BSC)" handout for the standard operating procedure. CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition Containment Doors are open/unlocked while work is being conducted or no one is present to control access. Corrective Action(s): To prevent exposure to persons outside of the lab, doors must remain closed and locked when work with infectious agents is being conducted or when no one is present in the space to monitor access. CDC/NIH BMBL 5th edition Containment Improper vacuum trap set up. CDC/NIH BMBL 5th edition Containment Windows open to the outside and are not fitted with fly screens. Biohazard labels are not placed on storage or processing equipment. Corrective Action(s): The first aspiration flask in the system should act as a disinfectant trap, and contain a disinfectant appropriate for the agents in use. The second flask acts as an overflow flask and should be set up to minimize aerosol generation. HEPA filters must be placed between the overflow flask and the vacuum line to prevent contamination of the vacuum system with aerosolized infectious agents. Corrective Action(s): Laboratory windows that open to the exterior are not recommended. However, if a laboratory does have windows that open to the exterior, they must be fitted with screens Corrective Action(s): Please label equipment such as refrigerators, incubators, freezers, centrifuges etc. which are used to store biological materials or may be contaminated with biohazard materials. Biohazard stickers must show the biohazard symbol and be either red or orange. Corrective Action(s): When infectious agents are present, signage must be posted outside of the laboratory entrance and inform persons of agents in use, Biosafety Level, required PPE, training requirements, and primary/secondary contact information. This sign should be orange/red and prominently display the biohazard symbol. Request a biohazard warning sign or make changes to your current sign by contacting EHS. Do not remove, alter, or replace signs without EHS approval. Corrective Action(s): Broken glassware must not be handled directly, as this increases the risk of a sharps injury and possible exposure. Broken glassware should be disposed of using a brush and dustpan, tongs, or forceps. Obtain these tools if they are not present. Develop and post decontamination procedures specific to your lab, including disinfectant type used, agents being deconned, frequency of decontamination, and step-by-step process Corrective Action(s): Make disinfectants available and appropriate for the agents being used. Corrective Action(s): Ensure all disinfectant bottles are labeled with their contents. CDC/NIH BMBL 5th edition Corrective Action(s): Such activities should be strictly prohibited, as they provide an unnecessary risk of exposure to the individual in the laboratory through ingestion or contact with the eyes or mucous membranes. All food, drink, and personal items should be stored in a designated space outside of the area with a risk for contamination. CDC/NIH BMBL 5th edition GMPs GMPs Biohazard warning signs for use areas are not posted or are inaccurate. GMPs Broken glassware is not handled by mechanical means. GMPs Decontamination procedures are not developed/posted GMPs Disinfectants are not present, or are inappropriate for agents being used. Disinfectants are not labeled or the labels are illegible. Eating, drinking, smoking, handling contact lenses, applying cosmetics, handling personal items, or storing food in lab. GMPs GMPs CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th ed., OSHA’s BBP Standard CDC/NIH BMBL 5th edition GMPs Eyewash is not available, blocked, or not functioning. GMPs Lab equipment and work surfaces are not properly decontaminated. GMPs Mouth pipetting observed. GMPs Sinks and/or soap not available for handwashing. GMPs Lab contains elements that cannot easily be cleaned and/or decontaminated. GMPs Lab personnel were not offered appropriate immunizations or tests against agents in use. GMPs Minimum training requirements are not established, enforced, and/or site-specific training records are missing/incomplete. SOPs are not developed/posted for work conducted. GMPs Miscellaneous Biological materials inventory is missing, incomplete, or inaccurate. Miscellaneous Animals or plants not involved in work are present in lab. Corrective Action(s): Keep eyewash accessible at all times. Do not block. Check weekly for functionality. If the eyewash is found to be nonfunctioning, place a work order with FMS to fix it. Corrective Action(s): Laboratory equipment must be decontaminated with an effective disinfectant on a routine basis, after working with infectious materials, and especially after overt spills, splashes, or other contamination by infectious materials. Decontaminate work surfaces after completion of work and after any spill or splash of potentially infectious material with appropriate disinfectant. Additionally, any equipment must be decontaminated prior to maintenance or removal from the lab. Corrective Action(s): Mouth pipetting is prohibited; mechanical pipetting devices must be used. Corrective Action(s): A sink and soap must be available for handwashing. Persons must wash their hands after working with potentially hazardous materials and before leaving the laboratory. Corrective Action(s): Spaces between benches, cabinets, and equipment should be accessible for cleaning. Bench tops must be impervious to water and resistant to heat, organic solvents, acids, alkalis, and other chemicals. Chairs used in laboratory work must be covered with a non-porous material. All surfaces must be able to withstand routine cleaning and disinfection, those that cannot, must be covered or replaced with alternatives. Corrective Action(s): Persons falling under OSHA's Bloodborne Pathogens Standard are to be offered the HBV vaccine, free of charge, before beginning work with human blood or OPIM. Work with other biological materials or certain animals may also require specific immunizations and/or testing. All prophylaxis and testing options available to laboratory personnel need to be documented. Corrective Action(s): Follow EHS protocol for training requirements. Post necessary training outside of the room to inform personnel of requirements. Enforce institutional and laboratory training policies and document all site specific training (http://www.cmu.edu/ehs/biological/documents.html). Restrict access to the room to only trained, competent personnel. Corrective Action(s): Standard operating procedures need to be made available in writing for the standard protocols performed in all BSL-2 spaces (e.g. tissue culture, decontamination, biosafety cabinet usage, etc.). This reduces the possibility of accidents caused by uncertainty. Develop, document, and post SOP's for common laboratory procedures or create a site-specific biosafety manual. Corrective action: All researchers who use or possess biological materials must submit an accurate and up-to-date biological materials inventory to EHS (http://www.cmu.edu/ehs/biological/inventory-registration.html). This should be done when your work begins and then when any significant changes are made to the materials being used. Please submit your up-to-date inventory to angelar@andrew.cmu.edu. Corrective Action(s): Animal and plants not associated with the work being performed must NOT be permitted in the laboratory, and should be removed if they are present. CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition, 29 CFR 1910.1030, OSHA BBP Standard, CDC Universal precaution CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition Miscellaneous Lighting is dim or inadequate. Miscellaneous Plastic ware is not used in place of glassware. Appropriate PPE is not worn in the lab PPE PPE Contaminated PPE is not removed/handled properly. PPE PPE is not removed and/or hands are not washed before entering "clean" areas. Respiratory protection is inappropriately worn. PPE Select agents Protocol deviation. Training Biosafety training overdue. Training Bloodborne pathogen initial training required. Training Bloodborne pathogens annual refresher training past due. Waste Contaminated biowaste (sharps/nonsharps) is disposed of improperly. Corrective Action(s): Ensure adequate lighting for each laboratory space. Submit a request through FMS in order to have a light changed (FMS will only enter the space if the mopman is present, so ensure that it is safe for them to enter). Corrective Action(s): Plastic materials should be substituted for glassware whenever possible to reduce the risk of glass breaking and possible exposure of personnel. Corrective Action(s): PPE is required at all times when performing work in BSL2. PPE must be donned upon entry and removed before exiting. This includes disposable gloves, safety glasses and a lab coat (specific requirements are posted outside of the lab on the biohazard signage). Not wearing PPE poses an unnecessary exposure risk. Personnel performing procedures posing a splash risk outside of a BSC must wear goggles and/or a face shield. Corrective Action(s): Change PPE when contaminated and dispose of or decontaminate according to institutional policies. Do not reuse gloves. Reusable PPE, such as lab coats, can be laundered by the institution and are not to be taken home for laundering purposes. Corrective Action(s): Remove ALL PPE and wash hands before leaving biohazard-use areas. Remove gloves and wash hands prior to touching 'clean' surfaces in the lab (e.g. telephones, keyboards, etc.). Corrective Action(s): Persons working with infected animals, who could be exposed to infectious aerosols via inhalation, should consult EHS about respiratory protection. Anyone who must wear a respirator in the course of their job at Carnegie Mellon, falls under the purview of OSHA and the CMU Respiratory Protection Program. Persons in this program require annual refresher training and annual fit tests. Corrective Action(s): If planned work will require the use of a select agent regulated under the Patriot Act, you must contact EHS BEFORE purchasing or requesting the material. The Patriot Act may require registration, increased security and tracking of select agents. EHS must inform the CDC of select agent use in the CMU community. The Select Agent Policy outlines the key definitions and procedures for this work. Follow CMU protocols for obtaining, handling, storing, and disposing of Select Agents. Corrective Action(s): All laboratory personnel working in a BSL2 laboratory must attend Biological Safety Training (https://cmu.bioraft.com/node/284551/sessions). Training is mandatory. Corrective Action(s): Bloodborne pathogen (BBP) training required when working with human blood, human cell lines, tissues, organs, and other bodily fluids. Refresher training is required annually. Complete BBP training before research commences (https://cmu.bioraft.com/node/284552/sessions). Corrective Action(s): Bloodborne pathogen (BBP) training requires annual recertification. Complete BBP Refresher training before continuing research (https://cmu.bioraft.com/node/284552/sessions). Corrective Action(s): Biowaste, sharps (including needles, syringes, glass, razor blades, etc.), and broken glass must never be placed in the regular trash. All biowaste and sharps/glass should be disposed of via appropriate containers (http://www.cmu.edu/ehs/biological/waste.html). CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition The Patriot Act, Federal Select Agent Program (CDC/APHIS) CDC/NIH BMBL 5th edition 29 CFR 1910.1030, OSHA BBP Standard 29 CFR 1910.1030, OSHA BBP Standard CDC/NIH BMBL 5th edition Waste Sharps are manipulated prior to disposal. Waste Sharps container too full. Waste Sharps containers are not present, labeled, conveniently located, puncture resistant, and/or leak proof. Corrective Action(s): Manipulation of sharps presents a risk of puncture injury and greater chance of exposure to the biohazards being worked with. Deposit needles and other sharps directly into the sharps container after use. Do not recap or manipulate sharps before disposing of them. (http://www.cmu.edu/ehs/biological/waste.html) Corrective Action(s): Do not fill containers beyond the fill line. Where no fill line is present, do not fill the container more than 3/4 full. Tape shut or seal according to directions. Replace the container when necessary to prevent over-filling. (http://www.cmu.edu/ehs/biological/waste.html) CDC/NIH BMBL 5th edition Corrective Action(s): All sharps containers must have the biohazard label on the outside. Each container should be within reach of the work being performed. All containers must be hard-walled and leak-proof to prevent exposure of individuals. Make sure sharps containers fit specifications. Request new containers from EHS. (http://www.cmu.edu/ehs/biological/waste.html) CDC/NIH BMBL 5th edition CDC/NIH BMBL 5th edition