INB 311 Asian Business Environment – India and China Dr. Lairson India – China Manufacturing 10/21/14 Major trends in global manufacturing: ICT and fragmentation of supply chains and distribution to specialized states of various components; Value added focused in knowledge-intensive elements of supply chain Design Marketing and branding Management and coordination of supply chain Technology of manufacturing: robotics; reduced labor content; additive manufacturing Rising costs in China continues pattern to relocating labor intensive parts of supply chain: To inward China To Southeast Asia Back to the US Amrit Amirapu and Arvind Subramanian, "Manufacturing Futures," Business Standard, May 9, 2014 indiamanufacturing.docx Who is Arvind Subramanian? Should India engage in a greater emphasis on manufacturing, and follow the China model? Rising supply of young workers, many from rural India Economic gains from restructuring Create gains from new supplier firms Create a pathway to upgrading and additional productivity increases Formal versus informal manufacturing registered (formal) manufacturing. According to our calculations, the level of labour productivity (measured as value added divided by employment) in 2010 was about 4.2 times greater in formal manufacturing than in the rest of the economy. Second, between 1999 and 2010, productivity in this sector grew at an annual average rate of 5.3 per cent compared with 4.3 per cent for the rest of the economy. Note that these benefits only pertain to formal manufacturing because informal manufacturing is a low-productivity and non-dynamic sector - compared to not just formal manufacturing but large parts of the economy. Have the gains from manufacturing diminished, perhaps especially as a result of China and technological change? Global peak in manufact./GDP is 1988 Declining role for manufacturing in India Some comparisons are illuminating. Take India's largest state, Uttar Pradesh. It reached its peak share of manufacturing, of 10 per cent of GDP, in 1996 at a per capita state domestic product of about $1,200 (measured in 2011 purchasing power parity dollars). Indonesia attained a manufacturing peak share of 29 per cent and at a per capita GDP of $5,800. Brazil attained its peak share of 31 per cent at a per capita GDP of $7,100. So, Uttar Pradesh's maximum level of industrialisation was about one-third that in Brazil and Indonesia; and the decline began at 15 to 20 per cent of the income levels of these countries. These findings serve to emphasise that if India is to become a manufacturing powerhouse, it has to reverse a process that has been entrenched for several years in several states. It is not that patterns of specialisation cannot be changed. But that reversal will require a lot of hard work, so that a critical mass of policies is changed to create an environment that is conducive to making high-productivity manufacturing attractive to investment, domestic and foreign. Does it still make sense for India to emphasize manufacturing? If not, what are the alternatives? Agriculture? What are the consequences of not using manufacturing as a base for growth? What are the policy requirements to make India a manufacturing force? What is a manufacturing ecology? What are the elements and relationships of a manufacturing ecology? See chart in article about India states and manufacturing. Nirvikar Singh, "Comments on the 'Puzzle of Indian Manufacturing.' Why has India failed in manufacturing to match China? “A recent video interview with just one successful entrepreneur, Vinod Sharma, the Managing Director of Deki Electronics, lays out the needed policy agenda so clearly that it should be required viewing for policy makers. Mr. Sharma produces electronics components such as capacitors, ubiquitous in a range of consumer electronics. He employs 500 workers, so is not small by Indian standards. His workers do not need high school educations. They receive on-the-job training, or have vocational training certificates that represent some requisite basic skills.” “Why is Mr. Sharma hesitant or unable to expand? His cost of doing business is higher than it would be in China – where he has acquired a factory. What’s better about China? Much cheaper and much more reliable power, more transparent and less costly processes for acquiring land, more rational and flexible labor laws, better infrastructure in several dimensions – inland transportation, housing for workers, sanitation – and a local manufacturing ecosystem that create positive feedback loops and economies of agglomeration.” “Sharma talks about high transaction costs in the tax system, tax rate changes that have unintended consequences because of variations in different stages of the supply and production chain, and cumbersome regulations that still require multiple forms to be filled out— now electronically in addition to the paper versions that have always been required. And there is also the lack of clarity in legislation and delays in litigation that pervade the Indian legal system.” Hypotheses about Factors that matter Lack of skills Lack of organizational focus Government regulations Cost of capital / lack of tax incentives Lack of competitive pressure Lack of connection to global production networks, role of quality changes and changes in product mixes, changing management quality... Lack of sufficient industrial dynamics – too few new entrants Insufficient trade liberalization Inadequate management skills and entrepreneurship Keith Bradsher, "As LED Industry Evolves, China Elbows Ahead," NYT, JUNE 17, 2014 ledchina.docx Chinese strategy in the LED industry Product of the Chinese economic system and its strengths o Active policy to capture knowledge from FIEs in China o Locally state owned firms o Bet on rising global market for LEDs, solar, wind turbines o Low costs of capital and subsidies o Distributed government entrepreneurship o Build industry capacity – o Drive prices down via scale economies o Expand global demand from falling prices o Gain market share via price competitiveness o Defeat global competitors – raise prices o Problems with inconsistent – low quality Where in China? Guangzhou Foshan Build firm capacity China – east coast China - is vacating labor intensive, low skilled manufacturing Chinese manufacturing is moving up the value chain Strategic opportunity for India? EIU, "China to maintain manufacturing supremacy," May 23rd 2014 chinesemanufact.docx Can India compete with China in manufacturing? China’s labor force will peak this year at 802 million Who is EIU? Conclusions on China By plotting our forecasts for labour productivity growth against nominal wage growth in a group of emerging economies in 2013-18, we discovered that there are few destinations that will become more cost-competitive than China, and none that will see their workers have a larger increase in productivity than those in China. Most countries should see slower nominal wage growth than China in 2013-18. But among them only India can boast a labour force even approaching the size of China's, in an environment in which economies of scale are important. Wages are, of course, only one factor in relocation decisions. Production is also affected by the cost and availability of capital, infrastructure, inputs and the risks of operating in the market. We also mapped productivity growth against our score for operational risk. We consider most emerging markets to be riskier places to do business than China, What are the implications of this analysis for India? What will Indian firms need to do to compete effectively in global consumer markets in manufacturing? Major reasons to believe that low-cost manufacturers will not desert China en masse for other emerging markets in the coming years. But this does not mean that the dynamics of supply chains will remain static in 2014-18. We expect proximity to final markets to become an increasingly important factor because of shortening product life-cycles, a trend apparent across consumer goods segments, from clothing to technology. A shorter shelf-life creates a higher marginal benefit for firms that can ship from factory floor to shop shelves more quickly; for China, rising incomes mean that its manufacturers will focus increasingly on the domestic market. What are the implications of this analysis for India? The most direct challenge to China's dominance of global manufacturing may come not from its many smaller competitors, each stealing a morsel of its market share, but from a behemoth on its doorstep. The Association of South-East Asian Nations (ASEAN) Economic Community (AEC), which is due to come into effect in 2015, aims to turn its ten South-east Asian member states into a single base for production and manufacturing and, eventually, a single market. On their own, Vietnam, Malaysia and even Thailand lack the economies of scale to compete with China. Collectively, however, the community will comprise more than 625m people, with a GDP of almost US$2.5trn If the AEC is able to bring intra-country tariffs close to zero, value chains could be established that exploit the resources of its member states, from R&D in Singapore to capital-intensive manufacturing in Thailand to plentiful labour in Myanmar. And as the region will experience some of the world's fastest economic growth in 2014-18, the battle to supply goods to its burgeoning consumer markets will be intense. Nevertheless, the most striking aspect of China's position at the centre of global manufacturing is its continued comparative advantage. In this respect, China will be strengthened by further improvements to its already impressive high-speed infrastructure and the depth of its industrial capacity in the coming years. And, despite government promises to crack down on the environmental cost of production, continued growth in China's urban population will ensure it remains a highly competitive location for a broad swathe of manufacturers. China and India in Global Production Networks What are the major changes in the Chinese economic system affecting its competitive position in manufacturing? Starnes, co-founder of Florida-based Specialty Medical Supplies, had planned to move the firm’s plastics business near Beijing to Mumbai, India. He let go of 30 workers and offered them hefty severance packages, but other workers demanded similar payouts. They detained him for a week, freeing him after he agreed to their demands. Starnes preferred Mumbai because he found cheaper workers there. It helped that the dollar is gaining strength against the rupee, while it is steadily losing value against the renminbi. China is no longer the cheapest source for many products, causing companies to shift production to other countries “in search of the ‘next China,’” according to Fisher and Keh. Since the mid-1980s, China used its low-cost labor to effectively become the pre-eminent outsourced manufacturing destination. But with the double whammy of rising wages and a strong RMB, those Chinese supply chains have reached an “inflection point,” the researchers note. The transformation in Chinese supply chains has evolved almost unnoticed over several years In their research, Fisher and Keh identify the major shifts. One, Chinese companies such as Foxconn (the manufacturer of iPhones) and prominent apparel supplier Luen Thai are relocating or expanding operations from high-wage coastal provinces to cheaper locations in interior China, India or Indonesia. Two, many Chinese contract manufacturers are building their own brands, investing in R&D and innovation, and tapping into China’s domestic markets. The Goodbaby Group, a maker of baby strollers based in Jiangsu in Southeastern China, commands 70% of China’s juvenile products market, according to the country’s ministry of light industry. It has five R&D centers and owns 4,465 patents. “What makes Goodbaby striking is that it is unusual and a harbinger of the future — where China is trying to go,” says Fisher. “It competes on innovation.” Daphne, a Chinese maker of women’s shoes, began as a contract manufacturer. What does this mean? What about India? Many Western companies that sourced solely from China are finding suppliers elsewhere in a “China + 1 strategy” — or +2, +3, etc., depending on the number of alternative outsourcing locations they add. In the case of Walmart, for example, it is “China + 17,” and the firm is also considering sourcing locations that might have been “out of question a decade ago,” such as Ethiopia, Myanmar or even the U.S., says Fisher. India’s commerce and industry minister Anand Sharma was in New York City last week to sell business leaders the idea that the country can rival China as a manufacturing center, according to a Bloomberg BusinessWeek article. “But for manufacturers that don’t want to rely too much on China, switching to India is no easy task,” the article noted. It described the country as “notorious for its lousy infrastructure and inflexible labor laws … [and] an also-ran among Asian countries trying to build up their manufacturing sectors.” The Indian government is attempting to change perceptions about the country. It has plans, for instance, to build an “industrial corridor” between Delhi and Mumbai. Working with the Japanese government, the Indians envision a series of seven new industrial cities equipped with what’s standard in China but still unusual in India: “The programme envisages development of infrastructure linkages like pioneer plants, assured water supply, high capacity transportation and logistics facilities,” according to the project’s website. The problem is, some Americans aren’t convinced India has changed its ways. They point to India’s plans to promote local manufacturing at the expense of foreigners. A proposal by the Indian government to favor Indian companies, for instance, has drawn complaints from lawmakers in the U.S. Senate Finance Committee. Chairman Max Baucus (D-Mont.) and ranking Republican member Orrin Hatch (Utah) last month released a letter to Secretary of State John Kerry calling on the Obama administration to address what they called “unfair trade practices” and “protectionism” of India. The senators described their “serious concern about policies adopted by the Government of India that shut out U.S.-made innovative products and transfer U.S. intellectual property to its domestic industry.” Can India become a supplier of components to the Chinese assembly machine? Reference: Vinish Kathuria, et al., "The Effects of Economic Reform on Manufacturing Dualism: Evidence from India," Journal of Comparative Economics, 41 (2013) 1240-1262. MCI, "Boosting India's Manufacturing Exports, 2012-2017" Maria Bas, "Does services liberalization affect manufacturing firms' export performance? Evidence from India," August 7, 2012 Indiaserveexport.pdf Impact of trade reforms on labour's share of firm revenues. July 25, 2014 Indiastructrans.docx