MAY0914 Solar Decathlon Michael Anderson Matthew Bray Jesse Erickson Louis Landphair Shawn Merselis Jamasen Parham DISCLAIMER: This document was developed as part of the requirements of an electrical and computer engineering course at Iowa State University, Ames, Iowa. The document does not constitute a professional engineering design or a professional land-surveying document. Although the information is intended to be accurate, the associated students, faculty, and Iowa State University make no claims, promises, or guarantees about the accuracy, completeness, quality, or adequacy of the information. Document users shall ensure that any such use does not violate any laws with regard to professional licensing and certification requirements. Such use includes any work resulting from this studentprepared document that is required to be under the responsible charge of a licensed engineer or surveyor. The students who produced the document and the associated faculty advisors copyright this document. No part may be reproduced without the written permission of the senior design course coordinator. Table of Contents Executive Summary....................................................................................................................................... 5 1.0 Project Description .......................................................................................................................... 6 2.0 Project Needs ................................................................................................................................... 6 3.0 System Operating Environment ....................................................................................................... 7 4.0 Functional Requirements ................................................................................................................. 7 5.0 Non-Functional Requirements ......................................................................................................... 8 6.0 Project Deliverables (Original Project Scope) .................................................................................. 8 7.0 Project Deliverables (Additional Accomplishments) ....................................................................... 8 8.0 Project Risks ..................................................................................................................................... 8 9.0 Resource Requirements ................................................................................................................... 8 10.0 Project Schedule .............................................................................................................................. 9 11.0 System Design for Solar House ...................................................................................................... 11 11.1 System Requirements ................................................................................................................ 11 11.1.1 Runs on Solar Energy ........................................................................................................ 11 11.1.2 Provides Surplus Energy to Electrical Grid ........................................................................ 11 11.1.3 Provide Adaptable Models of Energy Use ........................................................................ 11 11.1.4 Provide Basis of House Electrical System ......................................................................... 11 11.1.5 LONworks Design and Consulting ..................................................................................... 11 11.1.6 PLC touch screen that displays energy system of house .................................................. 11 11.1.7 Self-Monitoring Energy System ........................................................................................ 12 11.2 Functional Decomposition......................................................................................................... 12 11.3 System analysis .......................................................................................................................... 14 11.4 System User Interface ............................................................................................................... 14 12.0 Detailed Design .............................................................................................................................. 14 12.1 Input/output specification......................................................................................................... 14 12.2 Electrical System ........................................................................................................................ 15 12.2.1 Photovoltaic Panel Specifications ..................................................................................... 15 12.2.2 Grid Tie Inverter Specifications ......................................................................................... 15 12.2.3 Main Feeder Specifications ............................................................................................... 15 12.2.4 Energy Branch Specifications ............................................................................................ 16 12.3 Energy Analysis .......................................................................................................................... 17 12.3.1 Appliance Specifications ................................................................................................... 17 12.3.2 Lighting Specifications ...................................................................................................... 17 12.3.3 HVAC Specifications .......................................................................................................... 18 12.3.4 Entertainment Specifications............................................................................................ 19 12.3.5 Miscellaneous Area Specifications.................................................................................... 19 12.3.6 Solar Decathlon Contest Specifications ............................................................................ 20 12.4 Control System .......................................................................................................................... 22 12.4.1 LONworks Controller Specifications ................................................................................. 22 12.4.2 Power Meter Specifications .............................................................................................. 23 12.4.3 User Interface Specifications ............................................................................................ 24 12.4.4 Software Specifications..................................................................................................... 24 12.4.5 Smart-house Design and Controller Implementation....................................................... 24 12.4.6 Thin-Film Photovoltaic Cell Testing ........................................................................................... 26 12.4.7 Open Circuit Voltage and Short Circuit Current................................................................ 26 12.4.8 Temperature vs. Current .................................................................................................. 27 12.4.9 Quantum Efficiency........................................................................................................... 30 Procedure................................................................................................................................................ 30 13.0 Solar Interlock House Construction ............................................................................................... 32 14.0 Design Documents ......................................................................................................................... 33 14.1 15.0 Electronic CAD ........................................................................................................................... 33 14.1.1 Modeling and simulation of house electrical loads .......................................................... 33 14.1.2 Appliances load circuit layout ........................................................................................... 33 14.1.3 Lighting loads circuit layout .............................................................................................. 33 14.1.4 HVAC loads circuit layout .................................................................................................. 33 14.1.5 Entertainment loads circuit layout ................................................................................... 33 14.1.6 Miscellaneous loads circuit layout .................................................................................... 33 Team Breakdown/Objectives......................................................................................................... 33 Appendix A .................................................................................................................................................. 36 A.1 The contest energy analysis.............................................................................................................. 37 A.1.1 Contest Days 8 & 9..................................................................................................................... 37 A.1.2 Contest Days 10 & 11................................................................................................................. 38 A.1.3 Contest Days 12 & 13................................................................................................................. 39 A.1.4 Contest Days 14 & 15................................................................................................................. 40 A.2 Household Components Energy Usage Calculations ........................................................................ 41 A.2.1 Appliances Energy Usage Calculation ........................................................................................ 41 A.2.2 Lighting Energy Usage Calculation ............................................................................................. 42 2.3 HVAC Energy Usage Calculations .................................................................................................. 43 2.4 electronics energy usage calculations........................................................................................... 44 A.2.5 Miscellaneous Components Energy Usage Calculations ........................................................... 45 A.3 PSpice Schematics A.3.1 Circuits of Applianceoads.......................................................................... 46 A.3.2 Circuits of Lighting Loads ........................................................................................................... 47 A.3.3 Circuits of HVAC Loads ............................................................................................................... 49 A.3.4 Circuits of Entertainment Loads ................................................................................................ 50 A.3.5 Circuits of Miscellaneous Loads ................................................................................................. 51 A.4 Feeder Calculations .......................................................................................................................... 52 A.5 Circuit Correction Drawings .............................................................................................................. 53 A.5.1 Circuits Drawing 1 ...................................................................................................................... 53 A.5.2 Circuit Correction Drawing 2 ..................................................................................................... 54 A.5.3 Circuit Correction Drawing 3 ..................................................................................................... 55 A.5.4 Kitchen Circuits .......................................................................................................................... 56 A.5.5 Kitchen Circuits Continued ........................................................................................................ 57 A.5.6 Bedroom Circuit ......................................................................................................................... 58 A.5.8 Living Room Circuit .................................................................................................................... 59 A.5.9 Bathroom Circuit........................................................................................................................ 60 A.5.10 Sunspace Circuit....................................................................................................................... 61 A.5.11 Mechanical Room Circuit ......................................................................................................... 62 A.5.12 Washer/Dryer Circuit ............................................................................................................... 63 A.5.13 Exterior Lights Circuit ............................................................................................................... 64 A.5.14 Pump Circuit ............................................................................................................................ 65 Executive Summary The Solar Decathlon project scope consisted of providing a complete electrical system layout for the electrical branches within the Solar Interlock House and energy analysis of the distributed loads throughout the house. The electrical work included laying out the electrical branches within the house and properly sizing the wires, breakers, feeders, and other equipment for load and demand. The energy analysis of the house involved choosing the most energy-efficient loads to minimize energy usage and to provide approximate values of energy usage of the house. In addition to the original project scope, Team May0914 provided other necessary services to aid in the Solar Decathlon project. One of the additional needs was the selection and setup of the house automation system. The house automation work included selecting a programmable logic controller; a power meter; house sensors such as humidity and temperature sensors; and the initial setup of the control devices for additional programming. Next, May0914 tested thin-film photovoltaic cells for the Solar Interlock House louver system. The photovoltaic cells required testing of open circuit voltage, short circuit current, cell resistive properties (temperature versus current), and quantum efficiency for a single photovoltaic cell and a sheet of photovoltaic cells. In addition, the Solar Decathlon team needed contest energy simulations, general design/consulting work for both smart-house development and other aspects of the house design, and help with the actual construction of the Solar Interlock House. In order to work on the construction portion of the Solar Interlock House, each individual had to complete an OSHA 10-hour training workshop. Three members of May0914 design team; Michael Anderson, Jesse Erickson, and Jamasen Parham attended the OSHA 10-hour training workshop and participated in the Solar Interlock House construction. The members involved had a designated time for building each week. Team May0914 members participated in the framing of the Solar Interlock House along with the installation of the HVAC warm-board. Although Team May0914 completed the original project scope and other additional projects, the projected team goal was to install both the electrical system and control system in the Solar Interlock House. Due to the delayed construction period and other internal Solar Decathlon committee problems, only the framing of the Solar Interlock House was completed. Team May0914 graduates in May 2009, therefore the progress made by Team May0914 must transition to other members within the Solar Decathlon Team. The implementation of the electrical system and the control system within the solar house will occur throughout the summer with help from hired electricians. The Solar Interlock House is scheduled for completion by Fall 2009. 1.0 Project Description The Solar Decathlon project scope consists of providing a complete electrical system layout for the electrical branches within the Solar Interlock House and energy analysis of the distributed loads throughout the house. In addition to the original project scope, Team May0914 provided other services to aid in the Solar Decathlon project in regard to the selection and setup of the house automation system, testing of thin film photovoltaic cells, contest energy simulations, general design/consulting work for numerous areas like smart house criteria, and the actual construction of the Interlock House. 2.0 Project Needs The Solar Decathlon Team at Iowa State is participating in a national competition to build a small, solar powered dwelling (Solar Interlock House). The Decathlon Team needs electrical engineers to analyze the power consumption of permanent objects within the Interlock house along with designing the electrical circuitry of the Interlock house. The electrical work includes laying out the electrical branches within the house and properly sizing the wires, breakers, feeders, and other equipment for load and demand. The energy analysis of the house involves choosing the most energy-efficient loads to minimize energy usage and providing approximate values of energy usage of the house. In addition to the original project scope, Team May0914 provided other necessary services to aid in the Solar Decathlon project. One of the additional needs is the selection and setup of the house automation system. The house automation work includes selecting a programmable logic controller, a power meter, house sensors, such as humidity and temperature sensors, and the initial setup of the devices for additional programming. Next, the thin film photovoltaic cell required testing of open circuit voltage, short circuit current, cell resistive properties (temperature versus current), and quantum efficiency for a single photovoltaic cell and a sheet of photovoltaic cells. In addition, the Solar Decathlon team needed contest energy simulations, general design/consulting work for both smart-house development and other aspects of the house design, and help with the actual construction of the Interlock House. 3-d View of the Interlock House 3.0 System Operating Environment The Interlock House construction must fulfill the climate requirements typical for Iowa, Arizona, and Washington D.C. For example, the house design needs to take into account the worst scenarios of high and low temperatures, weather patterns, precipitation, and sunlight. 4.0 Functional Requirements The electrical system within the house must be properly sized for load and demand. This includes properly sizing breakers, feeders, wiring and other equipment. The energy analysis of the house requires choosing the most energy-efficient loads to minimize energy usage and provide approximate values of energy usage of the house. The control system needs to monitor the power generated by the photovoltaic panels, power used by the house, the surplus power distributed to the energy grid, and the frequency/voltage level of the incoming power to the service panel. 5.0 6.0 7.0 8.0 The control system needs to integrate with the heating ventilation air conditioning system (HVAC) and lighting systems. Non-Functional Requirements All design aspects must meet standards set by both National Electric Code (NEC) and the Solar Decathlon competition. Project Deliverables (Original Project Scope) Electrical layouts of each electrical branch within the Solar Interlock House. Energy Data for the Solar Interlock House and recommendations on appliances and equipment. Projected Energy Analysis for Solar Competition. Selection of Controller, Power Meter, and control system sensor components required for both the power monitoring system and HVAC system. Project Deliverables (Additional Accomplishments) Ladder-logic code for basic control system interaction Thin Film Testing Data Smart-house Plan Help with building the Solar Interlock House Project Risks Only a couple members of the Team May0914 have experience designing a complete electrical system. In addition, as a team, the level of experience in working with a system similar to the LONworks control system is minimal. The challenge is to create an electrical system that works hand in hand with the control system. 9.0 Resource Requirements The project requires CAD software to draw both the electrical system layouts and the energy system layouts of the house. In addition, the Solar Interlock house requires tools and supplies for construction. For example, the house electrical system requires a main feeder, service panel, circuit breakers, wire, switches, lights, receptacles, etc. The control system requires a controller, power meter, potential transformers (PT), current transformers (CT), etc for monitoring power. The controller also requires various input sensors to operate the HVAC system. Furthermore, the control system requires TAC Menta ladder-logic software to program the controller interactions. The thin film testing requires special testing apparatuses and equipment design to test photovoltaic cells. 10.0 Project Schedule The time commitments for each portion of the solar decathlon project follow the Gantt schedule chart under the section Solar Decathlon. Week October 6 7 8 9 Consult Tim on BACnet requirements Development BACnet design concept Submit BACnet design to Quality Attributes Review Quality Attributes tie in Review Quality Attributes user interface Submit BACnet design to Quality Automation Review Quality Automation tie in Review Quality Automation user interface Final decision on BACnet supplier Kitchen loads energy Analysis Entertainment loads energy Analysis Lighting loads energy Analysis HVAC loads energy Analysis Controls loads energy Analysis Miscellaneous loads energy Analysis Create master energy load diagram House Wiring Layout Safety Training House Construction Thin Film Testing Control System Programming Control System Testing Smart House Design Design Review Prep Bound Design Report IRP Review Prep Final Decathlon Report November 1 1 1 0 1 2 Dec 13 January 1 1 1 4 5 6 February 1 1 1 2 7 8 9 0 March 2 2 1 2 23 2 4 April 2 2 5 6 2 7 11.0 System Design for Solar House 11.1 System Requirements 11.1.1 Runs on Solar Energy Solar panels must provide energy or supplement the current house electrical system. The major component of the competition is to provide an energy efficient house that reduces or removes the house dependence on the energy grid. 11.1.2 Provides Surplus Energy to Electrical Grid During the competition, the Interlock houses are grid-tied. Grid tying the house allows the Interlock house to operate when solar energy generation is low or non-existent. It also allows the house to sell power back to the grid when generation is greater than demand. For the competition, judges monitor the net energy of the Interlock house. 11.1.3 Provide Adaptable Models of Energy Use The project consists of providing adaptable energy models of the Interlock house appliances. These models show an approximation of the power consumed by the entire Interlock house and each individual permanently mounted appliance or energy consuming device. The models are adaptable for different appliance manufacturers. 11.1.4 Provide Basis of House Electrical System The Interlock house electrical system must follow the guidelines and standards provided by the National Electric Committee (NEC). 11.1.5 LONworks Design and Consulting Another portion of the project is to aid in the development of the LONworks system. The house must monitor the energy usage of the house and have the ability to control the HVAC components through the user interface or sensor data input. TAC, a division of Schneider electric is providing both the electrical and control components for the Solar Decathlon team. Currently, an engineer from TAC is helping with the development of the LONworks system. The engineer is helping put together compatible components to meet the control requirements. 11.1.6 PLC touch screen that displays energy system of house The Interlock house has a monitoring system that shows the overall power statistics of the house. The power statistics include information about the power generated by the photovoltaic panels, power used by the house, the surplus power distributed to the energy grid, and the frequency/voltage level of the incoming power to the service panel. 11.1.7 Self-Monitoring Energy System This is a potential feature that the team is considering adding to the LONworks system. The LONworks system may act as a self-monitoring energy system. Basically, if the energy load demand is too high on the solar house generation capabilities, than the LONworks system has the ability to balance the load by shutting off the HVAC system or particular objects drawing a lot of energy. 11.2 Functional Decomposition The functional decomposition of the Team May0914 responsibilities for the Interlock house divides into two main systems that complement each other: The Electrical System and Control System. 11.3 System analysis The electrical system starts at the photovoltaic panels where direct current (DC) is produced. The energy is converted to 240-volt AC line to line at 60Hz by the inverters. The inverters provide energy to the main feeder located in the service panel. Electrical energy is then distributed from the service panel through separate circuit branches throughout the house to different appliances and energy using devices. However, the LONworks control system expands into great detail. The team is mainly responsible for the portion of the system that monitors energy. At the service panel, PTs and CTs measure the voltage and amperage from the main feeder. This information transfers to a power meter. The power meter reads the information and transfers it to the controller. The controller outputs the energy data to the touch screen. In addition, the controller operates the HVAC system. Temperature/humidity sensors and the touch screen provide input data to the controller. From the information gathered, the controller operates various HVAC components. 11.4 System User Interface The User Interface of the Solar Interlock House is system is a variety of components. These components include how an individual interacts with the house, such as the switches for lighting, receptacles for powering objects, or the controller interface that displays the house energy statistics and allows control of the HVAC system. The controller interacts with the sensors and other peripheral devices using a communication protocol called LONworks. The user needs the ability to set variables for the control system; both permanent base values and temporary override values. The controller interface displays the current values of the HVAC variables as well as the power statistics. The power statistics include information about the power generated by the photovoltaic panels, power used by the house, the surplus power distributed to the energy grid, and the frequency/voltage level of the incoming power to the service panel. 12.0 Detailed Design 12.1 Input/output specification The main portion of the Solar Interlock house consists of an input power from the photovoltaic panels or the energy grid. The output for lighting and appliances is single-phase 60Hz 120/240volt power. The LONworks control system takes input from many different sensors around the Interlock house. The sensors report variables such as temperature, humidity, and energy use. The control system requires the user to enter specified preset values for the climate variables. The controller uses these preset climate variables as a default standard for climate conditions within the Interlock house. In addition, the control system allows the user to temporarily change climate settings by overriding the default climate settings. For example, the user can turn the temperature up or down. The control system outputs signals telling the respective HVAC devices to turn on or off to adjust the climate variables within the Interlock house. Furthermore, the control system outputs the power statistics, such as the power generated by the photovoltaic panels, power used by the house, the surplus power distributed to the energy grid, and the frequency/voltage level of the incoming power to the service panel. 12.2 Electrical System 12.2.1 Photovoltaic Panel Specifications The Photovoltaic Panels chosen by the Iowa State Solar Decathlon team are Sanyo HIT 205W panels. The panels are hetero-junction with Intrinsic Thin Layer solar cells. They have a cell efficiency of up to 20.2% and module efficiency of over 17.7%. A single panel produces a maximum power of 205Watts. The photovoltaic roof of the Interlock house has the potential of producing more than 7.5kW. 12.2.2 Grid Tie Inverter Specifications The Interlock house main inverters consist of the Xantrex GT Series Grid Tie Solar Inverters. The two main inverters are a Xantrex GT3.3 (3.3kW) and a Xantrex 5.0 (5KW). The house may also use a handful of Enphase 240V Inverters; a minimum of six and a maximum of twelve. They are small, have a low install cost, and offer an efficiency of up to 96%. The inverters are National Electric Code compliant. In addition, the inverters consume 1Watt during standby and operate with a maximum open-circuit voltage of 600Volts DC and maximum input current of 22.0Amps DC. The inverters output 240-volt lineto-line voltage at 60Hz. 12.2.3 Main Feeder Specifications The main feeder calculations for the solar decathlon house follow the National Electric Codebook based on section 220.82 for a dwelling unit. The feeder size calculation consists of combining the volt-amp ratings set for general lighting and general use receptacles, the twenty amp branches in the house, branches for permanently mounted appliances, permanently mounted motors, and the heating ventilation air conditioning system (HVAC). The codebook requires 3 volt-amperes per square foot for general lighting and general-use receptacles. The solar house is approximately 800ft^2, therefore the general lighting/receptacles total 2400VA. In addition, the codebook requires 1500 volt-amperes for each 2-wire, 20-ampere small- appliance branch circuit and each laundry branch circuit covered in 210.11(C)(1) and (C)(2). Currently, the house has five 20-Amp circuits accounting for 9000VA. Furthermore, the total nameplate power ratings of all the permanent appliances and motors add to both the general lighting/receptacles and the 20-amp circuits to make up the general load of the house. The first 10kVA of the general load is rates at 100% demand. The amount of general load remaining from the 10kVA rates at 40% demand. However, the HVAC system is separate load. According to the codebook, one must chose the largest value between the heating and air conditioning options. In the case of the solar decathlon HVAC system, the heating system is the larger consumer of power, therefore the heating system, and the necessary system components rate at 100% demand. The total demand for the feeder is 34619.5 VA. Dividing the power demanded by the phase voltage (240 V) of the service panel gives the feeder size. Most breakers have an 80% load factor so the feeder needs to account for this load factor. Therefore, the solar decathlon house requires at least a 200-amp service feeder to efficiently operate (see Appendix). The main feeder is going to be manufactured by Square D, but the specific model is unknown. 12.2.4 Energy Branch Specifications When finished, the Interlock house electrical panel should contain more than twenty branch circuits for lighting, receptacles, appliances, etc. The electrical circuit breakers are Square D brand. Most breakers have an 80% load factor so the circuit breaker needs to account for this load factor. The branch load capacity depends on the amp rating of each appliance. The branch size calculation requires taking the amperage of the appliance and multiplying the amperage by 1.25. The multiplier accounts for the 80% load factor giving the correct breaker size for the amperage load. Then the wire is sized for an amperage rating of 1.25 times the size of the amperage rating of the breaker. Rating the wire larger than the breaker requirements assures line protection. For example, the cook-top had a rating of 40 amps 240 volt. The branch requirement is a 50 amp, double pull, circuit breaker with 6-gauge wire. The main specifications for choosing appliances, electronics, and components are based on the power requirements of the object. The Solar Decathlon Project Manager, Timothy Lentz calculated the approximate daily energy generation of the PV panels on the Interlock house. During the Solar Decathlon contest, the first part of October, the photovoltaic panels are capable of producing approximately 32.5 kWs daily. Therefore, when choosing components for the house Team May0914 wanted to keep the total daily energy usage of the components either equal or under the total daily generation. The most important detail is the amount of power certain components consume. Researching components with low power consumption provided a base power usage guideline. As research continued, we found similar products that consumed less power. If an item consumed less power the product became the new base product. Some components had their own specifications, which are described below. 12.3 Energy Analysis 12.3.1 Appliance Specifications The existing solar decathlon team chose the kitchen appliances. The microwave, oven and cook top are being donated by Whirlpool. Compared to similar models, the Whirlpool brand is quite energy efficient. The GE dishwasher and VestFrost refrigerator are recommended for low power consumption and small footprint. The appliances chosen are listed below. # Appliance Model Power consumed: Watts 1 Refrigerator VestFrost #ZZ324M 125 2 Microwave Whirlpool #GH7208XR 1200 3 Dishwasher GE #PDW1860NSS 1080 4 Cook-top Whirlpool #GJC3055R 9600 5 Oven Whirlpool # GBS309PV 7200 12.3.2 Lighting Specifications The lighting team of the Solar Decathlon Team chose the lights for the Interlock house. They chose lights based on aesthetics and power usage. The specifications given to Team May0914 included the name model number, and energy usage for each lighting fixture in the Interlock house. Overall, there are seven different types of fixtures incorporated into the Interlock house lighting. Fixtures # 1, 2 and 3 all have fixed bulbs. Fixtures 4 - 7 can use 5-watt light emitting diode (LED) bulbs or standard 30-Watt bulbs. During the lighting Solar Decathlon contest, all house lights are on full power for three hours. The chosen fixtures and bulbs are listed below. The bulbs listed are considered the 100% case as only LED bulbs are being used in fixtures 4 – 7. In addition, the team also considered a case using only 50% of LEDs, 50% 30-Watt bulbs in fixtures 4 - 7. Both cases are in the lighting energy calculations in Appendix A. # Fixture Model # Bulbs used Power Consumed: Watts 1 Modulight Indirect/direct Center Basket 14MID-228CP-CB T5 56 LED 5 Troffer 2 Danalight LED strip-light N.A. 3 Hampton Bay 100083578 T9 Circline 54 4 Juno Trapezia TF130-16-SL LED 5 5 Juno Mesh and Glass P63MP-5TN LED 5 6 Juno Medium Cone P30MP-5TN-LIM LED 5 7 Juno Crystal Cube P92MP-5TN-LLR LED 5 12.3.3 HVAC Specifications The existing solar decathlon team chose the HVAC components of the Interlock house. The solar decathlon team specifications included the power consumption of each component, as well as the number of each component needed. The HVAC PSpice includes these specifications as well as the Interlock house approximated total daily energy calculations. The energy calculations are found in Appendix A. # Component Power consumed: Watts 1 Ventilator 99 2 Evacuated Tubes Pump 20 3 Domestic Heated Water Pump (DHW) 20 4 Cooling Circuit feed Pump 20 5 Domestic Cooled Water Pump (DCW) 157 6 Cooling circuit product Pump 20 7 Warmboard pump 20 8 Tank exchange pump 5 9 Desiccant pump 5 10 Scavenging air stream fan 38.5 11 Chiller 1200 12 2 small fans 13 Tank-less water heater 80 28500 12.3.4 Entertainment Specifications Team May0914 had the most flexibility in the specifications for the entertainment area. The existing team chose a TV with 127-Watt power consumption. Team May0914 were able to choose the remaining electronics. The specifications required the electronics to be low power consumers. The computer required a separate monitor. The TV required a home theater system to play movies and provide surround sound stereo. The computer monitor and TV have to be a separate entity. Team May0914 found a Dell Studio Hybrid desktop that has a small profile and low power consumption compared to similar desktop systems. The desktop has a built in Blu-ray player eliminating the need for a separate player, thus reducing the overall power consumption of the entertainment area. The surround sound system is a single unit system with low power consumption, designed for smaller spaces. The electronics chosen are listed below. Further power calculations are found in Appendix A. # Component Model Power consumed: Watts 1 TV 37” Sharp LCD, LC-37D40U 2 Surround Sound system ZVox 425 Single panel system 133 3 Computer Dell Studio Hybrid W/slot load Blu-ray player 78 4 Computer monitor Dell 22” LCD, S2209W 177.25 42 max 12.3.5 Miscellaneous Area Specifications The miscellaneous area consists of a washer/dryer and touch-screen device to run the control system of the Interlock house. The specifications given included: The washer/dryer unit had to be vent-less and have a small profile. Team May0914 found a combo unit that washes and dries the clothes in the same tub. In addition, the small profile allows for placement in the washer/dryer closet in the Interlock house. The touch-screen had to be large enough to easily display the LONworks control user interface. The components chose are listed below. Further power calculations are in the Appendix A. # Component Model Power consumed: Watts 1 Washer/dryer LG WM3431HW (combo) 2.44 c.u. Ft 1200 2 Touch-screen ELO touch system S 1939L (E226971) 38 typical, 46 max 12.3.6 Solar Decathlon Contest Specifications The Solar Decathlon contest consists of eight days of tasks and measurements that occur in the Interlock house. The measured contests are listed first, followed by the task contests. The total daily energy calculations found in the Appendix included the refrigerator/freezer running ten minutes per hour each day. The workstation lighting contest can occur at a time different than the rest of the mandatory lighting requirements. The workstation lighting contest tests the two Juno Crystal Cube light fixtures above the workstation. This contest occurs on days 8, 9 and 15 Measured contests Appliance Objective Occurs on contest days Refrigerator Keep temp in 34°F to 40°F range All Freezer Keep temp in -20°F to 5°F range All Work station lighting Keep work surface @ 50 foot-candles minimum All For the task contests, the tank-less water heater can increase the temperature of 2 gal/min of water by 60° F using 17.56 kWs. Therefore, the tank-less water heater runs for seven and a half minutes during each fifteen-gallon water draw. In addition, the water heater runs for approximately six minutes when using the dishwasher. Cooking and dining tasks each use approximately four minutes of hot water. The water heater kW usage equation is shown below the contest table. Washing and drying tasks have a three time limit, so washing/drying must split the time. The dishwasher is assumed to take an hour and a half to complete a load. Cooking is not included each day, but an average energy usage is based on fifteen-minute increments for the microwave and stovetop. The Interlock house lighting uses the 100% LED case. Task contests Component Objective Occurs on contest days-# times/day Tank-less water heater Deliver 15 gallons of water at 110°F in 10 minutes Day 8-2, day 9-3, day 10-2, day 11-3, day 12-2, day 13-3, day 14-2, day 15-3 Washer Wash 10 loads (1 load = 6 bath towels) of laundry during contest week Day 8-1, day 9-2, day 12-2, day 13-1, day 14-2, day 15-2 Dryer Return 10 loads of laundry to their original weight during contest week Day 8-1, day 9-2, day 12-2, day 13-1, day 14-2 day 15-2 Dishwasher Wash five loads (1 load = 6 place settings) of dishes during contest week 8, 10, 13, 14, 15 Cooking Vaporize 5 lbs of water in 2 hours 4 times during contest week 8, 10, 12, 14 House lighting All interior and exterior lights on full power for 3 hours (7 to 10 p.m.) 8, 10, 12, 13, 14, 15 Public Exhibit Operate TV, computer and other entertainment devices All Home theater Watch movie on home theater system 11 The following equation is used when calculating the kWhr usage of the water heater. 𝑘𝑊 𝑟𝑎𝑡𝑖𝑛𝑔 = 𝐺𝑃𝑀 ∗ 𝑟𝑖𝑠𝑒 𝑖𝑛 𝑡𝑒𝑚𝑝 6.83 12.4 Control System 12.4.1 LONworks Controller Specifications The TAC Xenta 700 series of IP controllers allow the user to choose the web server functionality, the number of supported I/O units, and the supported protocols for the application. The web server is customer configurable. 12.4.2 Power Meter Specifications The PowerLogic Enercept Meter may provide a good option for measuring power at the main feeder. The Enercept meter, a part of the pioneering PowerLogic® power monitoring system, simplifies installation, making it much easier to include energy meters throughout an electrical distribution system. An innovative form factor eliminates the need for a separate meter enclosure and reduces installation cost by as much as 70%. The meter is inside the CTs, and no external PTs are required. Enercept meters consist of three interconnected split-core CTs with the metering and communication electronics built into one of the CT housings. Simply snap on the CTs, connect the voltage inputs and communication lines, and installation is complete. There are two versions of the Enercept meter—Basic and Enhanced. They differ only in the amount of metering information provided. The Basic meter reports power and energy only. The Enhanced version delivers 26 energy parameters, including volts, amps, power factor, and reactive power. Both versions can connect to three-phase circuits or singlephase circuits. 12.4.3 User Interface Specifications The user interface specifications are dependent on user preferences. The HVAC system operates under the user’s preset default climate values. The user has the ability to change climate settings or how they want to view the power analysis. For example, a 19” touch screen monitor allows the user to see different views of the energy analysis or HVAC information by scrolling through different system menus. In addition, the user has the option to change or view the controller details remotely using a web browser. 12.4.4 Software Specifications XBuilder Tool is the program used to program the TAC Xenta 700 series controllers. The XBuilder Tool includes many Ready-Made Web pages to use as models. The XBuilder Tool also includes a graphical programming tool called TAC Menta. Both of these tools are used to configure the controller set up. Furthermore, programming is required to interface the touch screen with the web browser protocol. 12.4.5 Smart-house Design and Controller Implementation This picture gives a little bit of an overview of what a model system could look like. The controller takes input from all the sensors and uses it to make decisions for operation of the house. The idea behind a smart house is that every watt of energy we conserve gives more points for the Solar Decathlon team in the contest. The house can be made smart to save every bit of energy possible. The controller would combine sensor data with user inputs as well as internal logic to make decisions. For example, if the average house temperature is sitting at 73°F, the controller can turn it off, because for maximum contest points, the house has to be between 72°F -76°F. The controller can make similar decisions for the humidity. There are also some things that you would program the controller to never turn off, such as the oven or tankless hot water heater. There can be a timer, where after a certain time, any pre-specified lights still on in the house would be turned off. There can also be decision making in the controller about if the television or computer has been on for a certain amount of time without being touched or changed to turn them off. There would obviously be manual overrides for any of these functions. The mock up control system we built will help jump start the summer’s team as well as display some of the available functionality. We built a demo that included a temperature sensor, humidity sensor, and a power meter. We had a laptop and hair dryer plugged into an extension cord which had a CT around it to give data to the power meter which calculated power usage. The program took a measurement from each sensor every minute. There was a log created. Here is one of the graphs that I created using the log data from the controller: Temperature (degrees F) Temperature 84 82 80 78 76 74 72 70 68 66 1 15 29 43 57 71 85 99 113 127 141 155 169 183 197 211 225 239 253 267 281 Number of Samples This is the temperature of the room. There are spikes at the beginning, because I aimed a hair dryer at the sensor, so there would be a spike in the graph. 12.4.6 Thin-Film Photovoltaic Cell Testing 12.4.7 Open Circuit Voltage and Short Circuit Current To start off with measuring the cell we started by measuring the open circuit voltage and short circuit current. Procedure 1. To measure we will need to find the contacts of the cell. 2. To measure we will run the system under a light to measure it. In our experiment we have a properly placed light to simulate the light that would come from one sun. Shown in Figure 1 is the setup we used for our measurements. Figure 1: 1 Sun Setup 3. To measure the Open Circuit Voltage we will measure the voltage across the terminals. 4. To measure the Short Circuit Current we will short the terminals with a current meter to find the value. Data We measure two thin film samples using this set up. The software integrated with the setup takes collects the data and outputs the following information in Table 1 and 2. Voc (V) Vmaxp (V) Isc (mA) FF Rseries (ohms) Rshunt (ohms) 1.68 11 39.742 135 7.67E+06 3.39E+05 Table 1: Strip of Cells Voc (V) Vmaxp (V) Isc (mA) FF Rseries (ohms) Rshunt (ohms) 0.0336 0.0153 2.17 25.9 1.54E+01 28 Table 2: Single Cell Looking at the results we saw some discrepancies. We noticed the equipment that we were using was set to a max current of 10mA which could have caused some change in the results. When conferring with some colleagues we found out the cell could be shorted. We also found out that the modules could have been defective when they were sent to use for use as more of size than functional modules. 12.4.8 Temperature vs. Current Our Client wanted to get the results of how they module will perform in different temperatures to develop the proper wiring. To measure this we decided we needed to isolate the cell from the light and would need an accurate idea of what the temperature of the cell was. We heated the system to the highest that it should get to under competition conditions and gathered information as the system cooled. Our prediction for this system was that the change in temperature vs. change in current would be low as this is an amorphous silicon module. Procedure 1. Using the contacts that were used in the above measurement we place the cell on glass plates to isolate it from the heating plate that will give undesired results. 2. We will connect the terminals to a meter where we measured current. We isolated it from the lights by placing it in a dark box. Shown is the Setup that our group used to get the temperature vs. current measurement. Figure 2: Current Vs. Temperature Measurement 3. You will also need to know the temperature of the cell so we connected a thermometer to measure the temperature. 4. We will then turn on the heat to bring the cell up to the top temperature for your measurements. Then as the temperature drops you can take the measurements. Shown are the thermometer and the meter that our group used. Analysis Figure 3: Temperature Vs. Current Meters When looking at the p-n junction for the thin film solar cells we hold the voltage at a constant and take current readings as the temperature drops. As temperature drops the current will also fall based on equation 1. I = Io(eqV/kT – 1) (1) The table below shows data gathered from the temperature vs. current experiment outlined above. Strip of Cells Single Cell Temperature Current Temperature Current 57 4.43E-07 57 3.45E-05 55 4.27E-07 55 3.28E-05 53 4.13E-07 53 3.21E-05 51 4.03E-07 51 3.30E-05 49 3.96E-07 49 3.11E-05 47 3.85E-07 47 3.10E-05 45 3.85E-07 45 3.00E-05 43 3.85E-07 43 2.95E-05 41 3.80E-07 41 2.91E-05 39 3.74E-07 39 2.87E-05 37 3.78E-07 37 2.88E-05 35 3.73E-07 35 2.86E-05 33 3.64E-07 33 2.85E-05 31 3.62E-07 31 2.89E-05 29 3.56E-07 29 2.89E-05 27 3.55E-07 27 2.89E-05 26 3.45E-07 25 2.89E-05 Table 3: Temperature and Current Data The following graphs are of the single cell and strip of cells data in Table 1. Graph 1: Temperature Vs Current for Strip of Cells Cell Resistive Properties (Temp Vs Current) Current (Amps) 5.00E-07 4.00E-07 3.00E-07 2.00E-07 1.00E-07 0.00E+00 25 30 35 40 45 50 55 60 Temperature (Celcius) Graph 2: Temperature Vs Current for Single Cell Single Cell Resistive Properties (Temp Vs Current) 4.00E-05 Current (Amps) 3.50E-05 3.00E-05 2.50E-05 2.00E-05 1.50E-05 1.00E-05 5.00E-06 0.00E+00 25 30 35 40 45 50 55 60 Temperature (Celcius) 12.4.9 Quantum Efficiency We measured the Quantum Efficiency of the cell to see how it performs under different wavelengths of light. We measured the relative Quantum Efficiency of the cell using another premeasured cell to compare it too. Procedure 1. To measure Quantum efficiency we will apply different wavelengths of light. We will place our cell so the middle is in the path of the light. This is a picture of the setup that was used in our case. 2. When measuring the cell you will increase the wavelength of the light that is directed unto the cell. 3. Then measure the voltage across the contacts. You will need to get a reference for the measurements on a cell that is known so you can get the actual Quantum efficiency. Analysis The graph below shows the relative QE for the test fixture above, it does not mean these are absolute efficiencies for this thin film solar cell. Efficiency Relative QE 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 400 450 500 550 600 650 700 750 800 Wavelength (nm) Graph 3: Wavelength Vs Efficiency, Relative QE 850 900 13.0 Solar Interlock House Construction In order to work on the construction portion of the Solar Interlock House, each individual had to complete an OSHA 10-hour training workshop. Three members of May0914 design team; Michael Anderson, Jesse Erickson, and Jamasen Parham attended the OSHA 10-hour training workshop and participated in the Solar Interlock House construction. The members involved had a designated time for building each week. Team May0914 members participated in the framing of the Solar Interlock House along with the installation of the HVAC warm-board. Due to the delayed construction period and other internal Solar Decathlon committee problems only the framing of the Solar Interlock House is completed. Team May0914 graduates in May 2009; therefore the progress made by Team May0914 must transition to other members within the Solar Decathlon Team. The implementation of the electrical system and the control system within the solar house will occur throughout the summer with help from some hired electricians. The Solar Interlock House is scheduled for completion by Fall 2009. 14.0 Design Documents 14.1 Electronic CAD 14.1.1 Modeling and simulation of house electrical loads Some of the modeling was done in PSpice. The PSpice diagrams represent electrical loads of the kitchen, entertainment area, house lighting, HVAC, and miscellaneous area. The amount of power consumed is calculated by Team May0914 or made available by the manufacturer. The power information allowed for the calculation of the load impedances. These are referenced in Section A3 Electronic CAD below. 14.1.2 Appliances load circuit layout The refrigerator, microwave and dishwasher run on a separate 120-Volt AC circuit. The cook-top and oven run on separate 240-Volt AC circuits. All load circuits are in Appendix A. 14.1.3 Lighting loads circuit layout 120-Volt AC circuits provide power for the lighting for the Interlock house. All the Juno manufactured fixtures have a built in transformer. The 120-Volt AC input is reduced to a 12 Volt AC output to supply the LED bulbs. This load circuit case is shown in Appendix A. 14.1.4 HVAC loads circuit layout All the HVAC components with the exception of the supplemental heater run on 120 Volt AC circuits. The HVAC circuits are under development. 14.1.5 Entertainment loads circuit layout All the components of the entertainment area run on a 120 Volt AC circuit. This is shown in the entertainment load circuit in Appendix A 14.1.6 Miscellaneous loads circuit layout All the components of the miscellaneous area, which include the washer/dryer combo and touchscreen, run on 120 Volt AC circuits. The water heater runs on a 240 Volt Alternating Current circuit. The circuits for the loads are shown in Appendix A. 15.0 Team Breakdown/Objectives The Solar Decathlon project team divides into lead positions as follows: Market/Finance Analyst: Michael Anderson Solar Decathlon Coordinator: Matthew Bray Lead Test Analyst: Jesse Erickson Communications Coordinator: Louis Landphair Team Leader: Shawn Merselis Lead Designer: Jamasen Parham Each member holds responsibility for their lead position and assisting with every step of the project until completion. We remain efficient and accurate by strategizing and dividing the workload. We meet on a weekly basis every Wednesday 5:00 PM in Durham 114 to discuss upcoming deadlines and project direction, to prepare for presentations, and to learn about each other. Announcing and scheduling of additional meetings occurs when needed. With this information, we seek authorization to proceed with the Solar Decathlon schedule. We encourage input and suggestions relating to project design and construction techniques. Please contact the team at may0914@iastate.edu or any of the team members listed below with questions or comments. Mike Anderson Matt Bray Jesse Erickson mander@iastate.edu bray@iastate.edu jericks@iastate.edu Shawn Merselis Louis Landphair Jamasen Parham aoskar@iastate.edu louiell@iastate.edu jparham@iastate.edu DISCLAIMER: This document was developed as part of the requirements of an electrical and computer engineering course at Iowa State University, Ames, Iowa. The document does not constitute a professional engineering design or a professional land-surveying document. Although the information is intended to be accurate, the associated students, faculty, and Iowa State University make no claims, promises, or guarantees about the accuracy, completeness, quality, or adequacy of the information. Document users shall ensure that any such use does not violate any laws with regard to professional licensing and certification requirements. Such use includes any work resulting from this studentprepared document that is required to be under the responsible charge of a licensed engineer or surveyor. The students who produced the document and the associated faculty advisors copyright this document. No part may be reproduced without the written permission of the senior design course coordinator. Appendix A A.1 The contest energy analysis A.1.1 Contest Days 8 & 9 Approximation of Interlock house energy Power used in Watts kWhrs Hours run Minutes Run Total power in kiloWatthrs Cooking running 15 minutes at a time: microwave 1200 1.2 0 15 0.3 Cooking running 15 minutes at a time: stovetop 9600 9.6 0 15 2.4 dishwasher: normal cycle, assuming 1.5 hours 550 0.55 1 30 0.825 Clotheswasher 1200 1.2 1 30 1.8 Clothesdryer 1200 1.2 1 30 1.8 Refrigerator 125 0.125 0 360 0.75 House lighting 750 0.7465 3 0 2.2395 Workstation lighting 10 0.01 0 0 0 Public Exhibit 430.25 0.43025 4 30 1.936125 Hot water 28520 28.52 0 40 19.01333333 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 w/o vaporizing task included → 33.88395833 used for competitions Day 8 Touchscreen total Day 9 Hot water 28520 28.52 0 45 21.39 Refrigerator 125 0.125 0 360 0.75 Workstation lighting 10 0.01 4 0 0.04 430.25 0.43025 3 30 1.505875 Clothes Washer 1200 1.2 3 0 3.6 Clothes Dryer 1200 1.2 3 0 3.6 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 w/o dining task included → 35.685875 Public exhibit Touchscreen total A.1.2 Contest Days 10 & 11 Day 10 Power used in Watts kWhrs Hours run Minutes Run Total power in kiloWatthrs Public exhibit 430.25 0.43025 7 0 3.01175 Refrigerator 125 0.125 0 360 0.75 28520 28.52 0 45 21.39 Workstation lighting 10 0.01 0 0 0 Dishwasher 550 0.55 1 30 0.825 House lighting 750 0.75 3 0 2.25 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 w/o vaporizing task included → 33.74675 Hot water Touchscreen total Day 11 Public exhibit 430.25 0.43025 7 0 3.01175 Refrigerator 125 0.125 0 360 0.75 Workstation lighting 10 0.01 0 0 0 Hot Water 28520 28.52 0 30 14.26 Home theater 430.25 0.43025 2 0 0.8605 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 touchscreen total 24.40225 A.1.3 Contest Days 12 & 13 Day 12 Power used in Watts kWhrs Hours run Minutes Run Total power in kiloWatthrs 28520 28.52 0 40 19.01333333 Refrigerator 125 0.125 0 360 0.75 Public Exhibit 430.25 0.43025 3 30 1.505875 Clothes Washer 1200 1.2 3 0 3.6 House lighting 750 0.7465 3 0 2.2395 Workstation lighting 10 0.01 0 0 0 1200 1.2 0 240 4.8 touchscreen 40 0.04 18 0 0.72 Clothes Dryer 1200 1.2 3 0 3.6 Hot water Cooling system total w/o dining or vaporizing task included → 36.22870833 Day 13 Clothes Washer 1200 1.2 1 30 1.8 Refrigerator 125 0.125 0 360 0.75 Clothes Dryer 1200 1.2 1 30 1.8 Hot Water 28520 28.52 0 55 26.14333333 Public Exhibit 430.25 0.43025 3 30 1.505875 Workstation lighting 10 0.01 0 0 0 Dishwasher 550 0.55 1 30 0.825 House lighting 750 0.75 3 0 2.25 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 touchscreen total 40.59420833 A.1.4 Contest Days 14 & 15 Day 14 Power used in Watts kWhrs Hours run Minutes Run Total power in kiloWatthrs Clothes Washer 1200 1.2 3 0 3.6 Clothes Dryer 1200 1.2 3 0 3.6 Refrigerator 125 0.125 0 360 0.75 Hot Water 28520 28.52 0 50 23.76666667 Dishwasher 550 0.55 1 30 0.825 Workstation lighting 10 0.01 0 0 0 Public Exhibit 430.25 0.43025 5 0 2.15125 House lighting 750 0.75 3 0 2.25 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 w/o vaporizing task included → 42.46291667 55 26.14333333 touchscreen total Day 15 Hot water 28520 28.52 0 Public exhibit 430.25 0.43025 3 30 1.505875 Refrigerator 125 0.125 0 360 0.75 Clothes Washer 1200 1.2 3 0 3.6 Clothes Dryer 1200 1.2 3 0 3.6 Dishwasher 550 0.55 1 30 0.825 Workstation lighting 10 0.01 2 0 0.02 House lighting 750 0.75 3 0 2.25 Cooling system 1200 1.2 0 240 4.8 40 0.04 18 0 0.72 touchscreen total for the hot water draw, dishwasher or washing machine task, I included a max of 10 minutes for each of using the tankless water heater. for for cooking and dining tasks, I didn't know how long the appliances would need to run to complete those. Therefore atop I have energy usage based on running the stovetop and microwave for 15 minutes. if the workstation lighting contest was held at 5 p.m. or later, I included that task time in the calculations, if it was held 5 p.m., I didn't include the lights being on as the light from the sun should be enough to keep the worksuface bright enough. 44.21420833 A.2 Household Components Energy Usage Calculations A.2.1 Appliances Energy Usage Calculation kitchen loads energy usage: Power consumed: kWhrs used Watts Amperage drawn: Load impedance in Ohms Voltage needed Amps VestFrost refrigerator #ZZ324M 124.8 0.1248 1.04 115.38 120 Whirlpool microwave #GH7208XR 1800 1.8 15 8 120 GE dishwasher #PDW1860NSS 549.6 0.5496 4.58 26 120 Whirlpool cooktop #GJC3055R 9600 9.6 40 6 240 Whirlpool oven #GBS309PV 7200 7.2 30 8 240 If refrigerator runs for 24 hrs 124.8 2995.2 same Amps as above same load as above 120 If refrigerator runs 10 minutes/hour for 24 hrs 124.8 0.4992 same Amps as above same load as above 120 if microwave is run for 1 hr 1800 1.8 same Amps as above same load as above 120 if microwave is run for 15 minutes/hour for 12 hrs 1800 10.8 same Amps as above same load as above 120 if dishwasher is run for 2 hrs 549.6 1.0992 same Amps as above same load as above 120 if cooktop is run for 1 hr 9600 9.6 same Amps as above same load as above 240 if cooktop is run for 15 minutes/hour for 12 hrs 9600 57.6 same Amps as above same load as above 240 if cooktop is run for 2 hrs 9600 19.2 same Amps as above same load as above 240 if oven is run for 2 hrs 7200 14.4 same Amps as above same load as above 240 A.2.2 Lighting Energy Usage Calculation lighting loads energy usage: Power used in Watts How many Hours run Minutes Run Total power in KiloWatthrs Modulight Indirect/direct Center Basket Troffer with T5 bulbs 56 11 3 0 1.848 Danalight LED striplight 5 1 3 0 0.015 Juno Trapezia with LED bulbs 5 8 3 0 0.12 Hampton Bay with T9 Circline bulbs 54 1 3 0 0.162 Juno Mesh and Glass with LED bulbs 5 2 3 0 0.03 Juno Medium Cone with LED bulbs 5 3 3 0 0.045 Juno Crystal Cube with LED bulbs 5 2 3 0 0.03 Totals using 16 LEDs out of 16 possible LED bulbs 750 2.25 Modulight Indirect/direct Center Basket Troffer with T5 bulbs 56 11 3 0 1.848 Danalight LED striplight 5 1 3 0 0.015 Juno Trapezia with LED bulbs 5 8 3 0 0.12 Hampton Bay with T9 Circline bulbs 54 1 3 0 0.162 Juno Mesh and Glass with JC bulbs 30 2 3 0 0.18 Juno Medium Cone with JC bulbs 30 3 3 0 0.27 Juno Crystal Cube with JC bulbs 30 2 3 0 0.18 Totals using 8 LEDs out of 16 possible LED bulbs 925 2.775 KiloWatthrs used per hour per fixture KiloWatthrs used per hour including total fixtures Amperage drawn in Amps load impedance in Ohms Voltage 0.056 0.616 0.466666667 257.1428571 120 0.005 0.005 0.041666667 2880 120 0.005 0.04 0.416666667 28.8 12 0.054 0.054 0.45 266.6666667 120 0.005 0.01 0.416666667 28.8 12 0.005 0.015 0.416666667 28.8 12 0.005 0.01 0.416666667 28.8 12 0.135 0.75 0.056 0.616 0.466666667 257.1428571 120 0.005 0.005 0.041666667 2880 120 0.005 0.04 0.416666667 28.8 12 0.054 0.054 0.45 266.6666667 120 0.03 0.06 2.5 4.8 12 0.03 0.09 2.5 4.8 12 0.03 0.06 2.5 4.8 12 0.21 0.925 2.3 HVAC Energy Usage Calculations Power used in Watts KiloWatthrs used per hour Amperage drawn in Amps load impedance in Ohms Ventilator 99 0.099 0.83 145.45 Evacuated Tubes Pump 20 0.02 0.17 720.00 Domestic Heated Water Pump(DHW) 20 0.02 0.17 720.00 Cooling Circuit feed Pump 20 0.02 0.17 720.00 Domestic Cooled Water Pump(DCW) 157 0.157 1.31 91.72 Cooling circuit product Pump 20 0.02 0.17 720.00 Warmboard pump 20 0.02 0.17 720.00 Tank exchange pump 5 0.005 0.04 2880.00 Desiccant pump 5 0.005 0.04 2880.00 Scavenging air stream fan 38.5 0.0385 0.32 374.03 Chiller 1110 1.11 9.25 12.97 80 0.08 0.67 180.00 28500 28.5 118.75 2.02 Total of HVAC components for cold season 364.5 0.3645 3.04 8531.20 Total of HVAC components for warm season 1494.5 1.4945 12.45 9264.17 HVAC Loads energy usage: HVAC components 2 small fans Tankless water heater If the HVAC is on for a 24 hour period during cold season 364.5 8.748 3.04 same load as total while running If the HVAC is on for a 24 hour period during warm season 1494.5 35.868 12.45 same load as total while running If the HVAC is on for a 12 hour period during cold season 364.5 4.374 3.04 same load as total while running If the HVAC is on for a 12 hour period during warm season 1494.5 17.934 12.45 same load as total while running If the HVAC is on for a 6 hour period during cold season 364.5 2.187 3.04 same load as total while running If the HVAC is on for a 6 hour period during warm season 1494.5 8.967 12.45 same load as total while running 2.4 electronics energy usage calculations entertainment Loads energy usage: Power used in Watts KiloWatt/hrs used Amperage drawn in Amps load impedance in Ohms 177.25 0.177 1.478 81.2 Zvox 425 single panel system 133 0.133 1.108 108.27 Dell Studio Hybrid W/slot load Blue-ray player 78 0.078 0.65 184.6 Dell 22" LCD monitor S2209W 42 0.042 0.35 343 Total if all electronics are on 430.25 0.43 3.236 37.08 If on for 2 hours 430.25 0.86 same as above when running same as above when running If on for 4 hours 430.25 1.72 same as above when running same as above when running If on for 6 hours 430.25 2.58 same as above when running same as above when running If on for 8 hours 430.25 3.44 same as above when running same as above when running If TV & speakers only on 310.25 0.31 same as above when running same as above when running If TV & speakers only on for 2 hrs 310.25 0.62 same as above when running same as above when running If TV & speakers only on for 4 hrs 310.25 1.24 same as above when running same as above when running If TV & speakers only on for 6 hrs 310.25 1.86 same as above when running same as above when running If TV & speakers only on for 8 hrs 310.25 2.48 same as above when running same as above when running if computer and monitor are on 120 0.12 same as above when running same as above when running if computer and monitor are on for 2 hours 120 0.24 same as above when running same as above when running if computer and monitor are on for 4 hours 120 0.48 same as above when running same as above when running if computer and monitor are on for 6 hours 120 0.72 same as above when running same as above when running if computer and monitor are on for 8 hours 120 0.96 same as above when running same as above when running 37" Sharp LCD TV A.2.5 Miscellaneous Components Energy Usage Calculations miscellaneous loads energy usage: Power consumed kWhrs used Amperage drawn Load impedance in Ohms Haier HWD1000(combo) 1.7 cu ft LG WM3431HW(combo) 2.44 c.u. ft Whirlpool LHW0050P(washer) 2.4 cu ft compact size Whirlpool LEW0050P(dryer) 3.8 cu ft compact size 1800 1200 1800 7200 1.8 1.2 1.8 7.2 15 10 15 30 8 12 8 8 If Haier combo is being ran for 2 hours(wash/dry) If LG combo is being ran for 2 hours(wash/dry) Whirlpool washer in wash cycle Whirlpool dryer in dry cycle Total Whirlpool wash and dry cycles 3600 2400 1800 7200 9000 3.6 2.4 1.8 7.2 9 15 10 15 30 45 8 12 8 8 8 if doing 2 loads in a day with WP dryer if doing 2 loads in a day with WP washer total for WP for 2 loads in a day if doing 2 loads in a day with LG if doing 2 loads in a day with Haier 14400 3600 18000 4800 7200 14.4 3.6 18 4.8 7.2 same Amps as above while running same Amps as above while running same Amps as above while running same Amps as above while running same Amps as above while running same load as above while running same load as above while running same load as above while running same load as above while running same load as above while running Touch-screen if running 18 hours per day 42 756 0.042 0.756 0.3166 0.3166 379 379 A.3 PSpice Schematics A.3.1 Circuits of Appliance loads A.3.2 Circuits of Lighting Loads A.3.3 Circuits of HVAC Loads A.3.4 Circuits of Entertainment Loads A.3.5 Circuits of Miscellaneous Loads A.4 Feeder Calculations Total General Load General Lighting and Outlets 3VA/ft^2 20 Amps Branch Circuits in House 1500VA each Appliances Refrigerator Stovetop Oven Microwave Dishwasher Washer/Dryer Tankless Waterheater Total Appliances Total General Load HVAC components Ventilator Evacuated Tubes Pump Domestic Heated Water Pump(DHW) Cooling Circuit feed Pump Domestic Cooled Water Pump(DCW) Cooling circuit product Pump Warmboard pump Tank exchange pump Desiccant pump Scavenging air stream fan Chiller Supplemental Heat Total HVAC Power Total Heating Total Cooling Demand Factor General Load 10kVA 100% demand Use Heating system at 100% demand General Load 40% demand Total Demand for Feeder Sizing Feeder Size Feeder Size to Account for 80% Trip Rating Recommendation ft^2 800 sq ft Power Volt-Amps 2400 Number of branches 6 9000 Amps 1.04 40 30 15 5 10 118.75 Amps 0.825 0.166666667 0.166666667 0.166666667 1.308333333 0.166666667 0.166666667 0.041666667 0.041666667 0.320833333 9.25 130 9600 7200 1200 550 1200 28500 48380 59780 99 20 20 20 157 20 20 5 5 38.5 1110 4500 6014.5 4707.5 1474.5 10000 4707.5 19912 34619.5 144.2479167 180.3098958 200 Amp Feeder or larger A.5 Circuit Correction Drawings A.5.1 Circuits Drawing 1 A.5.2 Circuit Correction Drawing 2 A.5.3 Circuit Correction Drawing 3 A.5.4 Kitchen Circuits A.5.5 Kitchen Circuits Continued A.5.6 Bedroom Circuit A.5.8 Living Room Circuit A.5.9 Bathroom Circuit A.5.10 Sunspace Circuit A.5.11 Mechanical Room Circuit A.5.12 Washer/Dryer Circuit A.5.13 Exterior Lights Circuit A.5.14 Pump Circuit