Course Standard NDTXXX Ultrasonic Testing Method – Level I Course Description In this course, students will master the competencies associated with Ultrasonic Testing Methods at Level I. This course adheres to the standards developed by the American Society for Nondestructive Testing (ASNT) Laboratory work will parallel lecture materials from the classroom. Hours Lecture Lab Credit 45 3 Prerequisite/Core requisite: Course Guide Outcomes: The student will be able to demonstrate basic concepts associated with ultrasonic testing Competencies Define of ultrasonic Discuss the history of ultrasonic testing List the applications of ultrasonic energy Perform basic math functions associate with ultrasonic testing Identify the responsibilities of levels of certification associated with Ultrasonic testing Outcomes: The student will be able to Basic Principles of Acoustics Competencies Identify nature of sound waves Identify modes of sound-wave generation Identify velocity, frequency and wavelength of sound waves Identify attenuation of sound waves Identify acoustic impedance Identify reflection Identify refraction and mode conversion Identify Snell’s law and critical angles 3.19.09 Identify Fresnel and Fraunhofer effects Describe the role of basic principles of acoustics in Ultrasonic testing Outcomes: The student will be able to utilize the equipment associated with Ultrasonic testing Competencies Basic pulse-echo instrumentation Identify Electronics associated with basic pulse –echo instrumentation (A scan, B scan, C including time base, pulsar, receiver, various monitor displays and control scan and functions computerized systems) Identify Calibration requirements including basic instrument calibration and calibration blocks (types and use) Utilize basic pulse-echo instrumentation (A scan, B scan, C scan and computerized systems) Digital thickness Identify digital thickness instrumentation instrumentation Utilize digital thickness instrumentation Transducer Identify Piezoelectric effect operation and theory Identify types of transducer elements Identify types of frequency including transducer elements and thickness relationships Identify near field and far field Identify Beam spread Identify construction, materials and shapes Identify types such as straight, angle, dual, etc Identify beam-intensity characteristics Identify sensitivity, resolution and damping Identify mechanical vibration into part Identify other types of transducers (laser UT, EMAT, etc.) Utilize equipment associated with transducer Identify the purpose and principles of couplants Couplants Identify materials and their efficiency Outcomes: The student will be able to utilize testing methods associated with ultrasonic testing Competencies Identify basic testing methods including contact, immersion and air coupling Outcomes: The student will be able to compare and contrast immersion and contact methods of ultrasonic testing 3.19.09 Contact Immersion Comparison of contact and immersion methods Competencies Identify the elements of straight beam Demonstrate straight beam testing techniques using aviation based scenarios Identify elements of angel beam Demonstrate angle beam testing techniques using aviation based scenarios Identify the elements of surface wave and plate wave Demonstrate surface wave and plate wave testing techniques using aviation based scenarios Identify the elements of pulse echo Demonstrate pulse-echo transmission testing techniques using aviation based scenarios Identify the elements of multiple transducer testing techniques Demonstrate multiple transducer testing techniques using aviation based scenarios Identify the elements of curved surface technique Demonstrate curved surface testing techniques including flat entry surfaces and cylindrical and tubular shapes using aviation based scenarios Identify the elements of transducers in water techniques Demonstrate transducers in water Identify the elements of water column, wheels technique Demonstrate water column, wheels, etc Identify the elements of submerged test part technique Demonstrate submerged test part Identify the elements of sound beam path B transducer to part technique Demonstrate sound-beam path B transducer to part Identify the elements of focused transducers techniques Demonstrate focused transducers Identify the elements of curved surfaces techniques Demonstrate curved surfaces Identity the elements of plate waves techniques Demonstrate plate waves Demonstrate pulse-echo and through-transmission Compare and contrast contact and immersion methods Outcomes: The student will be able to demonstrate concepts associated with calibration of equipment in ultrasonic testing Equipment Calibration of equipment electronics Identify the equipment including monitor displays including amplitude, sweep ,recorders, alarms, automatic and semiautomatic systems, electronic distance/amplitude correction, transducers Utilize the equipment Identify variable effects Identify transmission accuracy Identify calibration requirements 3.19.09 Identify calibration reflectors Demonstrate calibration of equipment Inspection calibration Identify comparison with reference blocks Identify pulse-echo variables Identify reference for planned tests including straight beam, angle beam, etc Identify transmission factors Identify couplants Identify materials Demonstrate inspection skills associated with calibration Outcomes: The student will be able to demonstrate all concepts associated with Straight Beam Examination to Specific Procedures using aviation related scenarios Competencies Identify selection of parameters Identify test standards Identify evaluation of results Identify test reports Demonstrate concepts associated with straight beam examination to specific procedures Outcomes: The student will be able to demonstrate all concepts associated with Angle Beam Examination to Specific Procedures Competencies Identify selection of parameters Identify test standards Identify evaluation of results Identify test reports Demonstrate concepts associated with angle beam examination to specific procedures Outcomes: The student will be apply all appropriate safety processes and procedures Competencies Identify safety processes associated with ultrasonic testing Apply safety processes associated with ultrasonic testing Suggested Resources List books, and other resources used here Nondestructive Testing Handbook Air Force Technical Order 33B-1-1 Nondestructive Inspection Methods, Basic Theory 3.19.09 3.19.09