International Journal of Science, Engineering and Technology Research (IJSETR) Volume 1, Issue 1, July 2014 Analytical Study of Light Weight Concrete by using juniper bark as a partial replacement of coarse aggregate R. Praba Rajathi, J. John Bosco Abstract—Concrete is the widely used building material in the world. Juniper bark has been the most popular choice for coarse aggregate in concrete. Light weight concrete is a type of concrete which includes an expanding agent in that it increases the volume of the mixture & lighter than the conventional concrete. The alligator juniper is named for its distinctive bark that resembles the rough, checked skin of an alligator. This species can either be shrub or tree depending on the growing location and conditions. The aim of this present work is to investigate the possibility of partially replacement of coarse aggregate in concrete by adding juniper bark and evaluate its compressive, split tensile and flexural strength. This research work examines the effect of juniper bark and the properties of concrete and compares with the conventional concrete. The main objective of this thesis is to decrease the weight of concrete by partially replace the aggregate by adding juniper bark and also improve the compaction and durability of light weight concrete by using admixture like silica fume. Index Terms— Normal concrete, light weight concrete, juniper bark, silica fume. I. INTRODUCTION Concrete is one of the most versatile building materials. It can be cast to fit in any structural shape. It is readily available in urban areas at relatively low cost. Concrete is strong under compression yet weak under tension and a relatively brittle material. As such, a form of reinforcement is needed. Concrete is made from a mixture of cement powder, coarse & fine aggregates. Lightweight concrete can be defined as a type of concrete which giving lessened the deadweight. It is lighter than the conventional concrete. The main specialities of lightweight concrete are its low density and thermal conductivity. Light weight concrete is concrete weighing substantially less than that made using gravel or crushed stone aggregates. This loose definition is generally agreed to cover a broad spectrum of concretes ranging in weight from 12 to 120 pounds per cubic feet [1]. Manuscript received Dec20, 2014. RPrabaRajathi., CivilEngineering Department, A.S.L. PaulsCollegeofEngineering&Technology,,(v.prabarajathi@gamil.com). Coimbatore, TamilNadu,India, Mobile No9788676655,J.JohnBosco, Civil EngineeringDepartment, A.S.L. PaulsCollegeofEngineering&Technology, Coimbatore, TamilNadu,India, Mobile No7639520233(e-mail: johnymtech@gmail.com). The use of structural grade light weight concrete reduced considerably the self load of a structure and permit larger precast units to be handled. The water absorption of the green aggregate is large but the crushing strength of the resulting concrete can be high [2]. Cellular concrete is being used in a wide variety of applications because of its light weight, insulating, fire resistant, chemical resistant and structural properties. Cellular concrete is more durable when compared to traditional insulating materials [3]. The strength characteristics of concrete containing periwinkle cells have been indicated as adequate for construction works. Light weight concrete containing periwinkle cells as aggregate can also be exposed to temperature variation due to fire/ heat during its life time expectancy [4]. A parametric experimental study which investigates the potential use of wood saw waste – limestone powder waste combination for producing a low cost and light weight composite as a building material [5]. At 30% wood saw waste replacement with limestone powder waste in the brick sample the thermal conductivity value is effectively reduced and the reduction in the thermal conductivity value of brick sample at 30% wood saw waste replacement with lime stone powder waste is about 38.9% as compared with control sample [6]. The compressive strength, elastic modulus, splitting tensile strength, specific creep and other properties of light weight concrete are significantly affected by the structural properties of the light weight aggregate used [7]. The loss of compressive strength with only 25% bark indicates that the bark, as received from the field, is not be compatible with producing quality concrete. Examination of the post-test specimens suggests that a reduction of the hydration process may be occurring with an increase in wood fibres [8]. Lightweight Construction Methods (LCM) (also known as foam concrete (FC)/cellular lightweight concrete (CLWC)) were developed more than 60 years ago and since then have been used internationally for different construction applications. LCM has been used in the building industry for applications such as apartments, houses, schools, hospitals, and commercial buildings [9]. In order to reach target slump and air content, fewer amounts of chemical admixtures was used in lightweight concretes than in normal-weight concrete, leading to reduction in production cost. The use of lightweight aggregates (LWA) instead of normal weight aggregates in concrete production slightly decreased the strength. The models given by codes, standards and software and equation derived in this study gave close estimated values to the experimental results [10].This paper deals with 1 All Rights Reserved © 2012 IJSETR International Journal of Science, Engineering and Technology Research (IJSETR) Volume 1, Issue 1, July 2012 the use of juniper bark as a partial replacement for coarse aggregate to produce light weight concrete (LWC) and compare the result of this light weight concrete with the conventional concrete. By adding the admixture like silica fumes with the concrete for increase the compressive strength and also increases durability of concrete. II. METHODOLOGY A. Methods The concrete mix made from the mixture of cement, fine & coarse aggregate and water as per the mix design. The following procedure used for making the concrete specimens. 9 Specimens with 5% juniper bark 3 Cubes with the size of 150mm X 150mm X 150mm 3 cylinders with the size of 150mm dia and 300mm height 3 prisms with the size of 500mm X 100mm X 100mm 9 specimens with 10% juniper bark (3 Cubes, 3 cylinders, 3 prisms) 3 Cubes , 3 cylinders & 3 prisms with same size as mentioned above 9 specimens with 0% juniper bark (conventional concrete) (3 Cubes, 3 cylinders, 3 prisms) 3 Cubes , 3 cylinders & 3 prisms with same size as mentioned above After moulding of specimens, tests were carried out for 7days, 14 days and 28 days for each specimen in the laboratory. Then analyse the test results for compressive strength, split tensile strength & flexural strength of light weight concrete with conventional concrete. III. MATERIALS A. Cement Ordinary Portland Cement (OPC) of 53 grade was used as the main cementing material. The cement was tested for fineness, specific gravity, setting time, compressive strength, consistency and the results were shown on below Table –I. Table I: TESTS ON CEMENT Sl. No. Properties of cement Value 1. Fineness 220(m2/kg) 2. specific gravity 3.10 3. Initial setting time 33 min 4. Final setting time 2hrs 5. compressive strength (7 days) 35 N/mm2 6. compressive strength ( 14 days) 46 N/mm2 7. compressive strength (28 days) 51 N/mm2 8. Consistency 31% B. Fine Aggregate Locally available sand in the form of natural pit sand by source was used as the fine aggregate (FA). The sand was found as deposits in soil, obtained by forming pits into the soil. The physical properties of fine aggregate were shown in table- II. Table II: TESTS ON FINE AGGREGATE Sl. No. Properties of Fine aggregate Value 1. Fineness modulus 2.72 2. Specific gravity 2.61 3. Bulk density – loose 1588 Kg/m3 4. Bulk density – compact 1686 Kg/m3 C. Coarse Aggregate Aggregates were first considered to simply be filler for concrete to reduce the amount of cement required. However, it is now known that the type of aggregate used for concrete can have considerable effects on the plastic and hardened state properties of concrete. The coarse aggregate of 12.5mm maximum size rounded obtained from the local nearby area is used in the present study. The physical properties of coarse aggregate like specific gravity, bulk density, gradation and fineness modulus are tested in accordance with IS:2386. Table III: TESTS ON FINE AGGREGATE Sl. No. Properties of Coarse aggregate Value 1. Fineness modulus 6.15 2. Specific gravity 2.62 3. Bulk density – loose 1470 Kg/m3 4. Bulk density – compact 1685 Kg/m3 D. Juniper Bark The juniper bark tree is having many types. The Alligator juniper is one of the types of this bark and it is used for the present study due to its physical appearance like coarse aggregate. The Alligator juniper is named for its distinctive bark that resembles the rough, checked skin of an alligator. This species can either be a shrub or tree depending on the growing location and conditions. This is a member of the cypress family. The tree is easily identified by its bark, which becomes deeply fissured with age to form squares 1 to 2 inches on a side. E. Silica Fumes Very fine non-crystalline silica produced in electric arc furnaces as a by-product of the production of elemental 2 All Rights Reserved © 2012 IJSETR International Journal of Science, Engineering and Technology Research (IJSETR) Volume 1, Issue 1, July 2014 Split tensile strength of cylinders silicon or alloys containing silicon also known as condensed silica fume or micro silica. In Silica fume, silicon dioxide has presented more than 85%. Silica fume has specific surface area of about 20000m2/kg as against 230 to 300m2/kg that of cement. The properties of silica fume is shown in table -IV Table IV: PROPERTIES OF SILICA FUME Properties of Silica fume Value 1. Particle size <1µm 2. Specific gravity 2.4 3. Bulk density – slurry 1378 Kg/m3 4. Bulk density – densified 584 Kg/m3 5. Surface area 13000 to 30000m2/kg IV. MIX DESIGN The following mix proportion is used for making concrete specimen in this present study. 1: 2.9: 3.2: 0.61 Compressive strength of cube specimens 50 40 30 7 DAY 20 14 DAY 10 28 DAY 0 0% 5% 10% 15% Concrete with % of juniper bark - specimens Fig. 1 Compressive strength of concrete cubes Fig.1 shows that the increase in the percentage of juniper bark has proportionate increase in compressive strength up to 10% for all the days, for percentage above 10%, the compressive strength decreases. 4 7 DAY 2 14 DAY 0 0% 5% 10% 15% 28 DAY Fig. 2 Split tensile strength of cylinders Fig. 2 shows that the increase in the percentage of juniper bark has proportionate increase in split tensile strength up to 10% for all the days, for percentage above 10%, the split tensile strength decreases. F. Water The water which is used for making concrete should be cleaned and free from harmful impurities such as oil, alkali, acid etc. In general the water which is fit for drinking should be used for making concrete. V. RESULTS AND DISCUSSIONS 6 Concrete with % of juniper bark - specimens Flexural strength of prisms Sl. No. 8 5 4 3 2 1 0 7 DAY 14 DAY 28 DAY 0% 5% 10% 15% Concrete with % of juniper bark - specimens Fig. 3 Flexural strength of prisms Fig.3 shows that the increase in the percentage of juniper bark has proportionate increase in flexural strength up to 10% for all the days, for percentage above 10%, the flexural strength decreases. The optimum replacement level of coarse aggregate by juniper bark is obtained as 10% from the experiments. From the comparison with the conventional concrete, 10% juniper bark used concrete showed significant increment in strength for all specimens. IV. CONCLUSION The study on the compressive, split tensile and flexural strength of juniper bark used concrete revealed the optimum replacement of coarse aggregate by juniper bark as 10%. The juniper bark along with silica fume can be effectively used in concrete for construction work. This concrete is said to be eco-friendly concrete because of using juniper bark as a replacement material in concrete. REFERENCES [1] [2] [3] Deepika B., “Behavioural study of light weight concrete in structural element,” International journal of science and engineering research, vol. 2, issue 9, pp. 1-4, Sep 2014. Tommy Y. Low and Cui H.Z., “Properties of green light weight aggregate concrete,” International workshop on sustainable development and concrete technology, pp. 113-118. B. Dolton and C. Hannah, “Cellular concrete: Engineering and Technological Advancement for construction in cold climates”, The 2006 Annual general conference of the Canadian society for civil engineering, Calgary, Alberta, Canada, pp- 125(1) – 125 (11), May 2006. 3 All Rights Reserved © 2012 IJSETR International Journal of Science, Engineering and Technology Research (IJSETR) Volume 1, Issue 1, July 2012 Falade F., E.E. Ikponmwosa and N.I. Ojediran, “Behaviour of light weight concrete containing periwinkle cells at elevated temperature”, Journal of Engineering science and Technology, vol. 5, no.4, pp. 379-390, 2010. [5] Paki Turgut, Halimurut, “Limestone dust and wood saw dust as brick material”, Elesevier, Building and Environment, Vol 42, pp. 3801-3807, 2007. [6] Park Turgut and Mehmet Gumuscu, “Thermo-Elastic properties of artificial limestone bricks with wood sawdust”, International journal of Chemical, nuclear, metallurgical and Materials Engineering, Vol 7, no. 4, pp. 128-132. 2013. [7] Kenneth S. and Harmon P.E., “Engineering Properties of structural light weight concrete”, pp. 2-11, US. [8] Michael A. and Cornachione P.E., Juniper bark as aggregate substitute in concrete, Research book, Winema national forest, 2819, Dahlia street, Klamath falls, Oregon. [9] Mazhar Ul haq and Alex liew, “Light weight/low cost construction methods for Developing countries”, CBM-CI International Workshop, Karachi, Pakistan, pp. 491-504. [10] Niyazi Ugur Kockal and Turan Ozturan , “Strength and elastic properties of structural lightweight concretes, ELSEVIER Materials and Design 32, pp. 2396–2403, 2011. [4] R. Praba Rajathi is now working as an assistant professor in A.S.L.Pauls College of Engineering & Technology, Coimbatore. She completed her B.E. (Civil) in Thiagarajar College of Engineering, Madurai (2003). She completed her M.E. (Env. Engg.) in Government College of Technology, Coimbatore (2009). She has published several journals regarding Concrete technology, Environmental Engineering, etc. J. John Bosco is now working as an assistant professor in A.S.L. Pauls college of engineering and technology, Coimbatore. He completed his B.Sc. (geography) in Bharathiyar university arts and science college, Gudalur, Nilgris. He completed his M.Sc. (applied geography) in Government arts college, Coimbatore. He completed his M.Tech(Geology) in Bharathidasan university, Trichy. 4 All Rights Reserved © 2012 IJSETR