LHC Project Note XXX 2009-08-31 Vittorio.remondino@cern.ch Magnetic model of the dipole correctors in the triplet MCBX and MCBXA V. Remondino for the FiDeL team CERN, Technology Department Keywords: Superconducting Magnets, Magnetic Field Model, Harmonics, LHC. 1. Summary of main parameters Function in the machine: Each of the eight inner triplets of the LHC is equipped with three combined horizontal and vertical correction dipoles for closed orbit correction, the MCBX. These superconducting single-aperture magnets have a bore of 90 mm diameter to create space for the MCSTX insert. The complete MCBX magnets are 730 mm long, have an outer diameter of 350 mm and an approximate mass of 480 kg. In the cold mass configurations of the inner triplets, the MCBX magnets are flanged to the end plate of the high gradient quadrupoles (MQXA and MQXB). One out of three MCBX has the MCSTX insert: in this case its name changes to MCBXA. The nominal strength is 3.26 T for the horizontal field and 3.35 T for the vertical one at the nominal current of 550 A, with a magnetic length of 480 mm and 450 mm respectively. The measured strengths are 6-7% larger for both types of dipoles (see Table I). Fig. 1: MCBX cross-section (without MCSTX insert): cross-section (left) and photo (right) This is an internal CERN publication and does not necessarily reflect the views of the LHC project management. Table I: Summary of MCBX parameters N° correctors Aperture Outer diameter support Overall length Weight Nominal strength Measured strenght Nominal current Magnetic length Nominal current/short sample at 1.9 K Max ramp rate Resistance at room temperature Inductance Stored energy at nominal [mm] [mm] [mm] [Kg] [T] [T] [A] [m] [A/s] [Ω] [mH] [kJ] MCBXV MCBXH 16 MCBX + 8 MCBXA 90 120.8 350 730 465 3.26 3.35 3.49 3.56 550 0.48 0.45 44% 47% 10 10 18.8 22.7 175 287 26.5 43.4 Numbers and variants: Three magnets are located in each inner triplet, therefore the total number of the MCBX (2 MCBX and 1 MCBXA type) is 24. The MCBXA type contains an MCTX insert. Three spares are available. Naming convention: The MCBX correctors are identified with the prefix “HCMCBX_001SP00” followed by a 4-digit progressive number; MCBXA are identified with the signature “HCMCSX_999-CR00”. Horizontal coils have the prefix “HCMCBXH022-SP00” and vertical coils the prefix “HCMCBXV021-SP00” followed by the same 4-digit progressive number that identifies the assembly. Expected operational cycles, range of current and operational temperature: These correctors operate at 1.9 K, They are used to create the separation of the orbits, i.e. not to have collisions at injection and during the ramp. Moreover, they are used to generate the crossing angle. In 2010, the operational current has been within 20 A at injection and within 150 A at 3.5 TeV. Summary of manufacturing parameters, and manufacturers: the MCBX have been built by SIGMAPHI. They use type 4 superconductor. 2. Layout Slots and positions: Three MCBX correctors are located in the inner triplets as shown in Fig. 2 and Table II. Circuits: Each magnet is individually powered by a circuit name whose prefix is “RCBX”. The maximum specified ramp rate is 10 A/s (Table I). -2- Q3 M C S O X M C B X A Q2 M Q S X MQXA B P M MQXB M C B X MQXB A1 / B1 B6 / B3 A2 MQXA B P M LMQXA LMQXC LMQXB B4 A4 A3 M C B X Q1 A1 / B1 A1 / B1 To IP FNAL supplied KEK supplied CERN supplied Fig. 2: Inner triplet: position of the MCBXA and MCBX Table II. Position of the MCBX in the inner triplets IR1 IR5 Assembly Circuit Module Assembly HCMCBX_001-SP000023 RCBXH3.L1 HCMCBXH022-SP000023 HCMCBX_001-SP000027 RCBXH3.L5 HCMCBXH022-SP000027 -53.814 HCMCBX_001-SP000023 RCBXV3.L1 HCMCBXV021-SP000023 HCMCBX_001-SP000027 RCBXV3.L5 HCMCBXV021-SP000027 -53.814 HCMCBX_001-SP000013 RCBXV2.L1 HCMCBXV021-SP000013 HCMCBX_001-SP000012 RCBXV2.L5 HCMCBXV021-SP000012 -38.019 HCMCBX_001-SP000013 RCBXH2.L1 HCMCBXH022-SP000013 HCMCBX_001-SP000012 RCBXH2.L5 HCMCBXH022-SP000012 -38.019 HCMCBX_001-SP000014 RCBXV1.L1 HCMCBXV021-SP000014 HCMCBX_001-SP000010 RCBXV1.L5 HCMCBXV021-SP000010 -29.842 HCMCBX_001-SP000014 RCBXH1.L1 HCMCBXH022-SP000014 HCMCBX_001-SP000010 RCBXH1.L5 HCMCBXH022-SP000010 -29.842 HCMCBX_001-SP000024 RCBXV1.R1 HCMCBXV021-SP000024 HCMCBX_001-SP000022 RCBXV1.R5 HCMCBXV021-SP000022 29.842 HCMCBX_001-SP000024 RCBXH1.R1 HCMCBXH022-SP000024 HCMCBX_001-SP000022 RCBXH1.R5 HCMCBXH022-SP000022 29.842 HCMCBX_001-SP000034 RCBXH2.R1 HCMCBXH022-SP000034 HCMCBX_001-SP000004 RCBXH2.R5 HCMCBXH022-SP000004 38.019 HCMCBX_001-SP000034 RCBXV2.R1 HCMCBXV021-SP000034 HCMCBX_001-SP000004 RCBXV2.R5 HCMCBXV021-SP000004 38.019 HCMCBX_001-SP000031 RCBXV3.R1 HCMCBXV021-SP000031 HCMCBX_001-SP000030 RCBXH3.R5 HCMCBXH022-SP000030 53.814 HCMCBX_001-SP000031 RCBXH3.R1 HCMCBXH022-SP000031 HCMCBX_001-SP000030 IR2 Circuit Module RCBXV3.R5 HCMCBXV021-SP000030 IR8 Position (m) 53.814 Position (m) HCMCBX_001-SP000018 RCBXH3.L2 HCMCBXH022-SP000018 HCMCBX_001-SP000021 RCBXV3.L8 HCMCBXV021-SP000021 -53.814 HCMCBX_001-SP000018 RCBXV3.L2 HCMCBXV021-SP000018 HCMCBX_001-SP000021 RCBXH3.L8 HCMCBXH022-SP000021 -53.814 HCMCBX_001-SP000007 RCBXV2.L2 HCMCBXV021-SP000007 HCMCBX_001-SP000006 RCBXH2.L8 HCMCBXH022-SP000006 -38.019 HCMCBX_001-SP000007 RCBXH2.L2 HCMCBXH022-SP000007 HCMCBX_001-SP000006 RCBXV2.L8 HCMCBXV021-SP000006 -38.019 HCMCBX_001-SP000028 RCBXV1.L2 HCMCBXV021-SP000028 HCMCBX_001-SP000003 RCBXH1.L8 HCMCBXH022-SP000003 -29.842 HCMCBX_001-SP000028 RCBXH1.L2 HCMCBXH022-SP000028 HCMCBX_001-SP000003 RCBXV1.L8 HCMCBXV021-SP000003 -29.842 HCMCBX_001-SP000025 RCBXH1.R2 HCMCBXH022-SP000025 HCMCBX_001-SP000016 RCBXV1.R8 HCMCBXV021-SP000016 29.842 HCMCBX_001-SP000025 RCBXV1.R2 HCMCBXV021-SP000025 HCMCBX_001-SP000016 RCBXH1.R8 HCMCBXH022-SP000016 29.842 HCMCBX_001-SP000026 RCBXH2.R2 HCMCBXH022-SP000026 HCMCBX_001-SP000019 RCBXH2.R8 HCMCBXH022-SP000019 38.019 HCMCBX_001-SP000026 RCBXV2.R2 HCMCBX_001-SP000019 RCBXV2.R8 HCMCBXV021-SP000019 38.019 HCMCBX_001-SP000020 RCBXH3.R2 HCMCBXH022-SP000020 HCMCBX_001-SP000029 RCBXH3.R8 HCMCBXH022-SP000029 53.814 HCMCBX_001-SP000020 RCBXV3.R2 HCMCBX_001-SP000029 53.814 HCMCBXV021-SP000026 HCMCBXV021-SP000020 RCBXV3.R8 HCMCBXV021-SP000029 3. Measurements In Table III we give a summary of the available measurements. No distinction is done between MCBX and MCBXA magnets. Room temperature magnetic measurements are available only for the vertical field (MCBXH). -3- Table III. Summary of MCBX / MCBXA measurements. MCBXA Measured at r.t H type 1 yes 2 yes 3 yes Measured at 1.9 K H type Installed V type yes 4 yes 6 yes 7 yes 8 yes yes yes yes 9 10 11 yes yes yes yes 12 yes yes yes 13 yes yes yes 14 yes 16 yes yes yes 18 yes 19 yes 20 21 yes 24 25 yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes 22 23 yes yes yes 26 27 yes yes 28 yes 29 yes 31 yes 32 yes 33 yes 34 yes 35 yes yes yes yes yes yes 3.1 ROOM TEMPERATURE MAGNETIC MEASUREMENTS Device: Modules were measured at CERN using the second generation of CIMM. Modules under test were placed vertically in the CIMM and carefully positioned with respect to some geometrical references in such a way to determine the position of the geometrical centre with precision. Field strength, orientation and harmonics were measured using two measuring coils of 258 mm each in series in order to cover entirely the module length. As the tolerances given on the harmonics are larger than for the other LHC magnets, the CIMM is equipped with a single tangential coil; no compensation signal is therefore present for the determination of higher harmonics (see Fig. 3) [2]. CIMM delivers the integral harmonics, which are expressed w.r.t. the geometrical centre normalised to the current of 1 A. Harmonics are not normalized -4- w.r.t. the main harmonic. Some important values were omitted in the final result file, such as the phase of the main harmonics and the position of the magnetic centre defined as the point where C12 = 0. Measurements have required therefore some transformations to conform to the field error naming conventions for LHC magnets [4] and to the LHC magnet polarities convention [5], in particular, the harmonic normalisation with respect to the magnetic centre and to the main harmonic (taking into account angular offset and transformation of the harmonics in units). Fig. 3: The CIMM: Geometrical vs magnetic centre (left), position of the measuring coil w.r.t the MO module (middle), the measuring tangential coil (right) Available and missing measurements: Thirteen correctors were measured at room temperature at CERN several times (Table III). In total, 46 MCBXH measurements are available. Use of the measurements in FiDeL: Room temperature measurements of the TF are extrapolated at 1.9 K and are compared to the 1.9 K measurements to cross-check. The field harmonics values are used to verify that they can be neglected in FiDeL. 3.2 MAGNETIC MEASUREMENTS AT 1.9 K Devices: The MCBX correctors have been tested before their assembly in the triplets with the measurement and power test equipment used for the tests of the main LHC dipole short models. The cryostat is designed to test magnets with a maximum length of 2.1 m [3]. The measuring coils assemblies are made of 5 identical coils adjacent to each other, the central one being centred on the rotating axis. The measuring shaft used for the cold measurements includes four coil assemblies, each with effective length of 0.2 m; the coils measure the magnets individually. The samples were not all measured in the same conditions and, in particular, the exciting currents values were different: some samples were measured up to nominal current, some up to 594 A, and the intermediate levels were different. Available and missing measurements: 1.9 K measurements were performed on 13 correctors, with both vertical and horizontal fields (see Table III). Use of the measurements in FiDeL: These measurements were used to estimate the geometric terms (linear transfer function) both for MCBXH and MCBXV and to estimate hysteresis and saturation. -5- 4. Transfer function 4.1 MCBXH Geometric term: The comparison between transfer functions measured at room temperature (see Fig. 4) and at 1.9 K (See Fig. 5) gives a difference of 2.5 % (see Table IV). This is the precision of our absolute knowledge of the TF. The spread at 1.9 K is 80 units, value well in the range of the precision of the 1.9 K measuring system. The room temperature spread of 30 units is a more precise estimate of the spread of the transfer function. The 1.9 K value of the geometric term is used in the model. Table IV: Integrated transfer function measured at room temperature and at 1.9 K Measured at r.t. Number of measurements 46 Average (T m /A) 3.1786E-03 Stdev (units) 31 Measured at 1.9 K 15 3.100E-03 80 Transfer function (T m /A) 0.00320 0.00319 0.00318 0.00317 0.00316 0.00315 0 10 20 30 Module 40 50 0.0035 1300 0.0033 650 0.0031 0 0.0029 -650 0.0027 -1300 0.0025 -1950 Units TF [T m /A] Fig. 4: Integrated transfer function measured at room temperature for MCBXH 0 100 200 300 400 Current (A) 500 600 Fig. 5: Integrated transfer function versus current for MCBXH, average over 14 modules -6- Saturation: There is a saturation effect in the order of 2%: the transfer function decreases from 0.0031 T m /A measured at 20 A to 0.00305 T m/A at 550 A (see Fig. 6). Table V shows the resulting fit parameters and Fig. 7 the measured TF with respect to the calculated one. The error of the fit is in the order of 7 units (see Fig. 7). Residual Magnetization is 2-3% at 20 A, 3-7% at 10 A, and 13% at 5 A. It has not been modelled. Table V: FiDeL TF fit parameters for saturation (MCBXH). 325 3.10E-03 0 3.09E-03 -325 3.08E-03 -650 3.07E-03 -975 Measurements 3.06E-03 -1300 FiDeL fit 3.05E-03 -1625 3.04E-03 -1950 0 100 200 300 400 Current (A) 500 600 Fig. 6: Measurements versus FiDeL fit for MCBXH. 10 5 0 -5 -10 -15 -20 0 100 200 300 400 Current (A) Fig. 7: Errors of the FiDeL fit for MCBXH. -7- 500 600 TF (units) Value 0.003100 0.0002073 645.2 2.501 550 3.11E-03 Error (units) TF (T m/A) Parameter g (T m /A) s (T m /A) I0 (A) S (adim) Inom (A) 4.2 MCBXV 0.0033 1330 0.0032 980 0.0031 630 0.0030 280 0.0029 -70 0.0028 -420 0.0027 -770 0.0026 -1120 0 100 200 300 400 Current (A) 500 TF (units) TF [T m /A] Geometric term: The geometric coefficient is 0.002925 T m/A, based on measurements of 10 modules at 1.9 K (see Fig. 8). 600 Fig. 8: Integrated transfer function versus current for MCBXV, average over 10 measured modules. Saturation: The measurements at 1.9 K show that the saturation effect at nominal is less than 1% (see Fig. 8). The residual magnetization is 1.5% of the TF at 50 A (half width), and 4-5% at 10 A (see Fig. 8). It has not been modelled. Residual Magnetization is 4% at 10 A, and 13% at 5 A. It has not been modelled. 5. Field errors In Table VI we show the harmonic measured on the 46 samples measured at room temperature for the MCBXH. As for all correctors, these values are not modelled in FiDeL. -8- Table VI: Measured field errors, MCBXH Measured MCBXH Mechanical T argets systematic sigma Inf. limit Sup. limit Inf. limit Sup. limit mod (T m /A) 3.179 0.010 3.140 3.078 3.140 3.078 phase (mrad) -3.856 4.531 3.5 -3.5 3.5 -3.5 systematic sigma systematic sigma systematic sigma b1 10000 - - - - - b2 -1.596 4.135 - 0.710 4.08 - b3 -9.301 1.185 -0.88 0.24 86.70 0.46 b4 -0.076 0.415 - 0.07 0.29 0.54 b5 -0.795 0.061 -0.54 0.02 6.68 0.48 b6 -0.002 0.013 - 0.01 1.29 0.37 b7 0.000 0.006 - - 0.68 0.12 b8 0.001 0.003 - - 0.25 0.05 b9 0.002 0.002 - - 0.35 0.02 b10 0.000 0.001 - - 0.05 0.47 b11 0.000 0.002 - - 0.08 0.20 b12 0.000 0.000 - - 0.00 0.00 b13 0.000 0.001 - - 0.00 0.00 b14 0.000 0.002 - - 0.00 0.00 b15 0.000 0.000 - - 0.00 0.00 a1 - - - - - - a2 1.422 5.796 - 2.03 2.04 - a3 -2.618 0.536 -2.19 0.65 7.72 0.46 a4 0.172 1.178 - 0.21 0.11 0.54 a5 0.109 0.018 0.07 0.07 1.53 0.48 a6 0.002 0.013 - 0.02 0.65 0.37 a7 -0.006 0.006 - 0.01 0.24 0.12 a8 -0.002 0.006 - - 0.13 0.05 a9 0.000 0.002 - - 0.07 0.92 a10 -0.001 0.003 - - 0.02 0.47 a11 0.000 0.001 - - 0.18 0.20 a12 0.000 0.000 - - 0.00 0.00 a13 0.000 0.001 - - 0.00 0.00 a14 0.000 0.001 - - 0.00 0.00 a15 0.000 0.000 - - 0.00 0.00 Xc 0.00 0.03 0.00 0.03 Yc 0.00 0.03 0.00 0.03 -9- 5. Summary and critical issues The TF of the MCBXH and MCBXV is known within 2-3%. Saturation is relevant for the MCBXH, and it has been modelled. It is neglibile for the MCBXV. The residual magnetization has not been modelled but it is not negligible, neither for the MCBXV nor for the MCBXH: 3-7% at 10 A. This can have an impact at injection, were most of the correctors are powered with less than 20 A. During operation the cross-talk between the two magnets can affect the TF. Dedicated measurements are ongoing. Acknowledgements We wish to acknowledge R. Wolf for evaluating the FiDeL fit parameters used for the 2008 start-up, and W. Venturini Delsolaro, in charge of Block4 test station during the magnet production. References LHC Design report, CERN-2004-003, 2004-4-6, Editorial Board, Bruning, Collier, Lebrun, Myers, Ostojic, Poole, Proudlock Qualification of the LHC corrector magnet production with the CERN-built measurement benches, LHC Project Report 1088, Giloux, Karppinen, Mugnai, Remondino, Venturini-Delsolaro,Viret, Walckiers, Wolf Measurements of the LHC corrector magnets at room and cryogenic temperatures,LHC-Project report 201, Ang, Arn, Bottura, Giloux, Sievers, Smirnov, Vincent, Walckiers LHC magnet polarites, EDMS 90041, 2004-12-03, rev. 3, Engineering specification, prepared by P. Proudlock, S. Russenschuck, M. Zerlauth. Field error naming conventions for LHC magnets, EDMS 90250, 2001-10-24, rev 3.0, Engineering specification, prepared by R. Wolf - 10 - This is an internal CERN publication and does not necessarily reflect the views of the LHC project management.