Chapter 6 Process Costing Questions 1. A company that produces homogeneous goods in mass quantities is likely to use a process costing system. The company can either have a single department or multiple departments. completed units on a comparable basis. Without use of equivalent units, partially completed and fully completed units would be combined as if they were homogeneous measures of output. This would result in meaningless data since fully and partially completed units are different outputs. Job order costing and process costing are similar in that they are both methods of assigning costs to products. Also, the methods use similar product accounts (raw materials, work in process, finished goods, cost of goods sold) to capture the costs associated with production and use similar cost pools (DM, DL, OH). 4. The units "started and completed" in a period are calculated as the total units completed during the period minus the units that were in the beginning inventory. This figure can be used in both the weighted average and FIFO methods shown in the chapter. (There are, however, other methods of computing EUP in which the units started and completed are not shown separately.) This calculation is not necessary for the weighted average method because work performed on the current period’s beginning inventory in the prior period need not be separated from work performed to complete the beginning inventory in the current period. This calculation is necessary for the FIFO method because work in the prior period cannot be commingled with work performed in the current period. Job order costing and process costing differ in the way in which costs are gathered. In a job order costing system, costs are accumulated by department and by job; in a process costing system, costs are accumulated by production departments for the products that flow through those departments. In process costing, production must be determined on the basis of equivalent units to properly allocate the costs associated with each cost component to the work that was completed during the period and to the work that is still in process at the end of the period. Equivalent units of production are unnecessary in job order costing. Under weighted average, costs are assigned to ending inventory by multiplying the cost per EUP for each cost component times the EUP calculated for that component; these costs are then totaled. Costs are assigned to the units completed/transferred out by multiplying the total cost per EUP times the number of units that have been completed and transferred out during the period. 2. The only difference between weighted average and FIFO equivalent units of production is in the treatment of the work that was completed on beginning inventory in the prior period. Under weighted average, the work performed on beginning inventory in the prior period is combined with the work performed during the current period. Under FIFO, the work performed on beginning inventory during the prior period is held out separately and not commingled with the work performed during the current period. The cost assigned to ending inventory is handled the same way for FIFO as for weighted average. In determining the cost of the units completed and transferred out, however, the cost of completing the beginning inventory must first be determined by multiplying the equivalent units of production performed this period for each cost component times the cost per EUP for each cost component. The cost of completing the beginning inventory is then added to the original beginning inventory cost to find the total cost of producing the beginning inventory The FIFO method more accurately portrays the actual physical flow of units through the manufacturing process, because it is most likely that the units in beginning inventory will be the first units to be completed during the current period - thus a first-in, first-out flow. 3. Equivalent units of production is an approach to put partially completed and wholly 111 112 Chapter 6 units. The cost of the units started and completed in the current period is found by multiplying the total cost per EUP times the number of units started and completed this period. Adding the total cost of producing beginning inventory to the cost of the units started and completed will give the total cost transferred out of the department during the period. through the same physical conversion processes. In this example, the material would be accounted for on a job order basis and the conversion would be accounted for using process costing. 8. Normal loss refers to an expected reduction in production quantity based on the production technology and production practices of the company. Abnormal loss refers to a quantity of loss above the normal loss quantity. 5. The only difference between process costing in a multi-department environment and a single department environment is that there will be a cost component labeled "Transferred In." The costs of previous departments must follow the flow of goods into successor departments to determine the full cost of production. Normal loss creates an expected cost of production so the cost of such a loss is inventoriable as part of the cost of good production using the “method of neglect.” The method of neglect requires no specific computations regarding spoiled units; all costs are assigned to good units. The cost of spoiled units that have been found at an inspection point will be assigned to all units that have passed the inspection point. Thus, the method of neglect assigns spoilage costs by simply ignoring (neglecting) the spoiled units. The method of neglect raises the cost per equivalent unit because no costs are assigned to the spoiled units. 6. Under a standard costing system, the Material, In-Process, and Finished Goods Inventory accounts are accounted for at standard costs. The actual costs of each process or each department are also captured in a standard costing system and variances can be computed as differences between the standard and actual amounts for each cost component. The variances provide information to management about the efficiency of operations because the variances reflect differences between expected (standard) and actual costs. 7. Abnormal spoilage cost is not expected, and, thus, it is not inventoriable. Abnormal losses would be more likely to be preventable than normal losses because abnormal losses are less likely to be caused by factors that are inherent in the materials or production methods. For example, a known amount of material loss (waste) is to be expected if lower quality materials are utilized. However, any loss beyond the expected amount would likely be caused by other factors that are subject to management control, e.g., production errors. A hybrid costing system is one in which process costing is used to account for certain product costs and job order costing is used to account for other product costs. Hybrid costing is common in environments that have, for example, material costs that vary substantially from one production run to another (gold versus copper), but require all products to flow Exercises 9. a.,b. Beginning inventory Started To account for 360,000 510,000 870,000 Beginning inventory Started & completed Ending inventory (40%) Equivalent units Beginning inventory Started and completed Ending inventory Accounted for Units 360,000 420,000 90,000 DM 360,000 420,000 90,000 870,000 360,000 420,000 90,000 870,000 CC 360,000 420,000 36,000 816,000 Chapter 6 10. 113 a.,b. Beginning inventory Started To account for 360,000 510,000 870,000 Units 360,000 420,000 90,000 Beginning WIP completed Started & completed Ending inventory (40%) Equivalent units 11. a.,b. Beginning inventory Started To account for Beginning inventory Started and completed Ending inventory Accounted for 25,000 280,000 305,000 Beginning inventory Started & completed Ending inventory Equivalent units b. Beginning inventory Started & completed Ending inventory Equivalent units Beginning inventory Started and completed Ending inventory Accounted for CC 108,000 420,000 36,000 564,000 25,000 250,000 30,000 305,000 Units 25,000 250,000 30,000 DM 25,000 250,000 30,000 305,000 DL 25,000 250,000 12,000 287,000 OH 25,000 250,000 18,000 293,000 Units 25,000 250,000 30,000 DM 0 250,000 30,000 280,000 DL 7,500 250,000 12,000 269,500 OH 6,250 250,000 18,000 274,250 305,000 (25,000) 280,000 287,000 (17,500) 269,500 293,000 (18,750) 274,250 c. Equivalent units (WA) EUPs - Beginning WIP Equivalent units (FIFO) 12. DM 0 420,000 90,000 510,000 360,000 420,000 90,000 870,000 a. Beginning inventory Units started Units to account for 3,600 187,000 190,600 b. Units completed Beginning inventory Started & completed 184,200 (3,600) 180,600 c. Units to account for Units completed Units in EI 190,600 (184,200) 6,400 114 Chapter 6 Beginning inventory Started & completed Ending inventory EUP (WA) Material 3,600 180,600 2,560 186,760 Labor 3,600 180,600 1,600 185,800 Overhead 3,600 180,600 640 184,840 Beginning inventory Started & completed Ending inventory EUP (FIFO) Material 1,440 180,600 2,560 184,600 Labor 2,160 180,600 1,600 184,360 Overhead 2,880 180,600 640 184,120 EUP (WA) Equivalent units in BI EUP (FIFO) Material 186,760 (2,160) 184,600 Labor 185,800 (1,440) 184,360 Overhead 184,840 (720) 184,120 d. e. 13. a. Total tons to account for: Beginning inventory Tons started Total 60,000 800,000 860,000 b. Total tons to account for: Less tons in ending inventory Tons transferred out Less tons in beginning inventory Tons started & completed (tons) 860,000 (35,000) 825,000 (60,000) 765,000 c. Weighted average: Beginning inventory Started & completed Ending inventory EUP Material 60,000 765,000 31,500 856,500 d. FIFO: Complete beginning inventory Started and completed Ending inventory EUP Material 0 765,000 31,500 796,500 14. Beginning inventory Current period Total costs Divided by EUP Cost per EUP * ** DM $14,920 78,880 $93,800 26,800 $3.50 DL $ 36,200 79,800* $116,000 24,400 $4.75** Conversion 60,000 765,000 21,000 846,000 Conversion 36,000 765,000 21,000 822,000 Overhead $ 9,900 42,600 $52,500 21,000 $2.50 Direct Labor = Conversion Cost – Overhead = $122,400 - $42,600 = $79,800 rounded Chapter 6 115 15. EUPs - (WA) EUPs - Beginning WIP EUPs - (FIFO) DM 26,800 (3,600) 23,200 DL 24,400 (4,000) 20,400 Overhead 21,000 (3,960) 17,040 Current period cost Divided by EUP Cost per EUP $78,880 23,200 $3.40 $79,800 20,400 $3.91* $42,600 17,040 $2.50 DM $ 9,800 27,000 $36,800 DL $ 3,160 17,360 $20,520 OH $ 5,010 42,240 $47,250 Total $ 17,970 86,600 $104,570 b. Total costs EUPs - (WA) Cost per EUP $36,800 80,000 $0.46 $20,520 76,000 $0.27 $47,250 75,000 $0.63 $104,750 c. Current costs EUPs - (FIFO) Cost per EUP $27,000 60,000 $0.45 $17,360 62,000 $0.28 $42,240 66,000 $0.64 $ 86,600 80,000 60,000 20,000 100% 76,000 62,000 14,000 70% 75,000 66,000 9,000 45% *rounded 16. a. Beginning WIP Current period Total d. EUPs - (WA) EUPs - (FIFO) EUPs – Beg. WIP Percent complete 17. Units Beginning inventory Units started Units to account for $1.36 $1.37 Units 9,800 81,500 91,300 Beginning inventory Started & completed Ending inventory Accounted for 9,800 76,900 4,600 91,300 EUP computation: Beginning WIP Started & completed EI EUPs - (WA) Other Canisters Materials 9,800 9,800 76,900 76,900 4,600 1,380 91,300 88,080 DL 9,800 76,900 1,150 87,850 OH 9,800 76,900 460 87,160 116 Chapter 6 Costs: Beginning WIP Current Total costs Divided by EUPs Cost per EUP 18. Other Canisters Materials DL $ 7,382 $ 6,188 $ 3,963 65,658 86,296 78,616 $73,040 $92,484 $82,579 91,300 88,080 87,850 $0.80 $1.05 $0.94 a. Beginning inventory Units started Units to account for Units 1,000 3,800 4,800 Beginning inventory completed Units started & completed Total units completed Ending inventory Units accounted for 1,000 3,000 4,000 800 4,800 Units in beginning inventory Units started & completed Equivalent units in ending inventory EUP (FIFO) b. Material $66,970 3,620 $18.50 Current costs Divided by EUP (FIFO) Cost per EUP 19. 20. OH 3,432 157,814 $161,246 87,160 $1.85 $ Material 300 3,000 320 3,620 Conversion $29,040 3,630 $8.00 Total $ 20,965 388,384 $409,349 Conversion 150 3,000 480 3,630 Total $96,010 $26.50 a. 520,000 × ($3.75 + $4.50 + $5.10) = 520,000 x $13.35 = $6,942,000 b. DM: $3.75 x (74,000 x 100%) DL: $4.50 x (74,000 x 30%) OH: $5.10 x (74,000 x 45%) Total $277,500 99,900 169,830 $547,230 c. Cost of goods transferred out Ending WIP Total $6,942,000 547,230 $7,489,230 a. Material: 27,000 ÷ 27,000 Packaging: 0 ÷ 27,000 Labor: 8,100 ÷ 27,000 Overhead: 9,450 ÷ 27,000 = 100% = 0% = 30% = 35% $4.64 Chapter 6 117 b. Beginning WIP Material Labor Overhead Complete Beginning WIP Packaging $1.50 (27,000 × 100%) Labor $6.42 (27,000 × 70%) Overhead $3.84 (27,000 × 65%) Total $344,520 95,931 72,954 $ 40,500 121,338 67,392 $513,405 229,230 $742,635 c. (185,000 - 27,000) × ($12.75 + $1.50 + $6.42 + $3.84) = 158,000 x $24.51 = $3,872,580 d. Material ($12.75 × 6,000 × 100%) Labor ($6.42 × 6,000 × 40%) Overhead ($3.84 × 6,000 × 55%) Total 21. a. Beginning WIP Started Units to account for 500 4,200 4,700 Beginning WIP Started & completed Ending WIP Units accounted for 500 4,050 150 4,700 Beginning WIP Started & completed Ending inventory EUP (FIFO) $ 76,500 15,408 12,672 $104,580 Material 200 4,050 120 4,370 Material ($31,464 ÷ 4,370) Conversion ($11,713 ÷ 4,505) Total cost per FIFO EUP Conversion 350 4,050 105 4,505 $7.20 2.60 $9.80 b. Transferred out: Costs in BI Cost to complete BI DM (200 × $7.20) CC (350 × $2.60) Started & completed (4,050 × $9.80) Total cost transferred $2,364 1,440 910 $ 4,714 39,690 $44,404 118 Chapter 6 c. Material 500 4,050 120 4,670 Beginning WIP Started & completed Ending inventory EUP Material ($33,391 ÷ 4,670) Conversion ($12,150 ÷ 4,655) Total cost per WA EUP d. Ending WIP DM (120 x $7.15) CC (105 x $2.61) Total 22. Conversion 500 4,050 105 4,655 $7.15 (rounded) 2.61 (rounded) $9.76 $ 858.00 274.05 $1,132.05 a. Fabrication: Beginning inventory Started Units to account for 5,000 40,000 45,000 Units 5,000 33,200 6,800 45,000 Beginning WIP Started & completed Ending inventory EUP (WA) Assembly: Beginning inventory Started Units to account for Beginning inventory Started & completed Ending inventory Units accounted for 2,000 38,200 40,200 Units Beginning WIP 2,000 Started & completed 32,100 Ending inventory 6,100 EUP (WA) 40,200 Material 5,000 33,200 6,800 45,000 5,000 33,200 6,800 45,000 Conversion 5,000 33,200 4,080 42,280 Beginning inventory Started & completed Ending inventory Units accounted for 2,000 32,100 6,100 40,200 Trans-in 2,000 32,100 6,100 40,200 Conversion 2,000 32,100 915 35,015 Material 2,000 32,100 0 34,100 b. Fabrication Beginning inventory Started & completed Ending inventory EUP (FIFO) Units 5,000 33,200 6,800 45,000 Trans-in 5,000 33,200 6,800 45,000 Material 0 33,200 6,800 40,000 Conversion 3,750 33,200 4,080 41,030 Chapter 6 119 Assembly: Beginning inventory Started & completed Ending inventory EUP (FIFO) 23. Units 2,000 32,100 6,100 40,200 a. 18,000 x 100% x $0.10 = 18,000 x 45% x $0.09 = Total cost in BI Trans-In 2,000 32,100 6,100 40,200 Material Conversion 2,000 1,300 32,100 32,100 0 915 34,100 34,315 $1,800 729 $2,529 b. 14,400 x 100% x $0.10 = $1,440.00 14,400 x 65% x $0.09 = 842.40 Total cost in EI $2,282.40 c. Beginning inventory Started Units to account for Total units Units in EI Units transferred out 18,000 130,000 148,000 148,000 (14,400) 133,600 Cost transferred out = 133,600 × $0.19 = $25,384 d. To complete BI (units) Started & completed Ending inventory Equivalent units (FIFO) Multiply by unit cost Standard cost of period Actual cost of period Variance Material 0 115,600 14,400 130,000 x 0.10 $13,000 (18,400) $ (5,400)U e. Work in Process Inventory Material Variance Raw Material Inventory Labor 9,900 115,600 9,360 134,860 x 0.02 $2,697.20 (2,698.00) $ (0.80)U OH 9,900 115,600 9,360 134,860 x 0.07 $ 9,440.20 (15,200.00) $(5,759.80)U 13,000.00 5,400.00 18,400.00 Work in Process Inventory Labor Variance Wages Payable (or Cash) 2,697.20 .80 Work in Process Inventory Underapplied Overhead Manufacturing Overhead 9,440.20 5,759.80 2,698.00 15,200.00 120 24. Chapter 6 a. Units to account for: Beginning inventory Started Total 6,000 155,000 161,000 Beginning WIP Started & completed Ending WIP Units accounted for 6,000 151,000 4,000 161,000 Beginning WIP Started and completed Ending inventory EUP (FIFO) Ingred. 0 151,000 4,000 155,000 Packaging 6,000 151,000 0 157,000 Conversion 1,800 151,000 2,400 155,200 b. Cost of goods completed: 157,000 x $0.68 = $106,760 c. Cost of ending work in process: Ingredients (4,000 x $0.45) Conversion (2,400 x $0.18) Total 25. $1,800 432 $2,232 a. Units to account for: Beginning inventory Started Total Started and completed Ending inventory EUP 0 2,500 2,500 Started & completed Ending inventory Units accounted for Material 2,400 100 2,500 Labor 2,400 25 2,425 2,400 100 2,500 Overhead 2,400 35 2,435 Cost of goods transferred to finished goods: Direct material: Dacron (280 × $10) $ 2,800 Denim (470 × $8) 3,760 Cotton (1,650 × $12) 19,800 $26,360 Direct labor (2,400 × $12) 28,800 Overhead (2,400 × $9) 21,600 Total $76,760 b. Cost of ending work in process: Direct material: Dacron (20 × $10) Denim (30 × $8) Cotton (50 × $12) Direct labor (25 × $12) Overhead (35 × $9) Total $ 200 240 600 $ 1,040 300 315 $ 1,655 Chapter 6 121 26. Each student will have a different answer. No answer provided. 27. Each student will have a different answer. No answer provided. 28. All spoilage is normal because the 1,400 gallons is less than 0.01 x 180,000. 29. a and b. Beginning inventory (60%; 70%) Gallons started Gallons to account for Units 8,000 180,000 188,000 Material Conversion Beginning inventory completed Gallons started and completed Total gallons transferred Ending inventory (40%; 20%) Normal spoilage Gallons accounted for (FIFO EUP) 8,000 174,600 182,600 4,000 1,400 188,000 3,200 174,600 2,400 174,600 1,600 0 179,400 800 0 177,800 a. 10,000 + 60,000 = 70,000 units b. 60,000 × 0.05 = 3,000 units c. 70,000 - (58,200 + 8,000 + 3,000) = 800 units d. Units 10,000 60,000 70,000 Material Beginning inventory Units started Units to account for Transferred out Ending inventory Normal spoilage Abnormal spoilage Units accounted for 58,200 8,000 3,000 800 70,000 58,200 8,000 0 800 67,000 Conversion 58,200 1,600 0 800 60,600 e. Cost of normal spoilage is automatically spread among all of the remaining units produced. This is done by using the method of neglect and omitting these spoiled units from the EUP calculations. f. Cost of abnormal spoilage is written off as a period cost (loss). 122 30. Chapter 6 Normal spoilage allowed = 60,000 pounds x 0.08 = 4,800 pounds Material Conversion Beginning inventory Pounds started Pounds to account for Units 18,000 60,000 78,000 Beginning inventory completed Pounds started and completed Ending inventory Normal spoilage Pounds accounted for (FIFO) 18,000 45,000 10,800 4,200 78,000 0 45,000 10,800 0 55,800 12,600 45,000 2,160 0 59,760 Total $12,400 37,458 $49,858 Material Conversion $19,530 $17,928 55,800 $0.35 59,760 $0.30 Beginning inventory cost Current costs Total costs Divided by EUP Cost per EUP $0.65 Cost Assignment Transferred out: Beginning inventory cost Conversion cost to complete (12,600 x $0.30) Total cost of beginning inventory Started & completed (45,000 x $0.65) Ending inventory: Material (10,800 x $0.35) Conversion (2,160 x $0.30) Total costs accounted for 31. a. $12,400 3,780 $16,180 29,250 $ 3,780 648 Material Beginning inventory Pounds started Pounds to account for Units 40,000 425,000 465,000 BI completed Started & completed Ending inventory Normal spoilage Abnormal spoilage EUP (FIFO) 40,000 405,000 10,000 2,000 8,000 465,000 0 405,000 10,000 0 8,000 423,000 b. Ending inventory: Material (10,000 x $2.40) Conversion (2,500 x $4.70) Total cost $24,000 11,750 $35,750 $45,430 4,428 $49,858 Conversion 6,000 405,000 2,500 0 5,600 419,100 Chapter 6 123 c. Abnormal spoilage: Material (8,000 x $2.40) Conversion (5,600 x $4.70) Total cost (treated as a loss) $19,200 26,320 $45,520 Problems 32. a. Wyeth Products Cost of Production Report For the Month of February 2006 Production Data Beginning inventory Units started Units to account for Units 800 11,400 12,200 Material Beginning inventory units 800 Units started & completed 11,000 Ending inventory 400 EUP 12,200 800 11,000 280 12,080 Labor Overhead 800 11,000 360 12,160 800 11,000 320 12,120 Cost Data Cost in BI Current costs Total cost to account for Divided by EUP Cost per EUP Total $ 14,942 505,538 $520,480 $43 Cost Assignment Transferred out (11,800 units x $43) Ending inventory: Material (280 x $22) Labor (360 x $5) Overhead (320 x $16) Total cost accounted for b. Raw Material Inventory Accounts Payable WIP Inventory Raw Material Inventory Material Labor 6,748 $ 2,484 259,012 58,316 $265,760 $60,800 12,080 12,160 $22 $5 $ $507,400 $6,160 1,800 5,120 13,080 $520,480 XXX XXX 259,012 WIP Inventory 58,316 Wages Payable WIP Inventory 188,210 Manufacturing Overhead 259,012 58,316 188,210 Overhead $ 5,710 188,210 $193,920 12,120 $16 124 Chapter 6 Manufacturing Overhead Accounts Payable XXX Finished Goods Inventory WIP Inventory 507,400 Cost of Goods Sold Finished Goods Inventory c. XXX 507,400 XXX XXX Raw Materials WIP Inventory Beg XXX 259,012 Issued Purch XXX Beg DM DL OH End End 13,080 XXX Wages Payable 58,316 DL Manufacturing Overhead Actual XXX 188,210 Applied Cost of Goods Sold From FG XXX 14,942 259,012 58,316 188,210 507,400 CGM Finished Goods Beg. XXX XXX COGS CGM 507,400 End XXX Accounts Payable XXX RM Purch XXX Actual MOH Chapter 6 33. a. 125 Wyeth Products Cost of Production Report For the Month of February 2006 Production Data: Beginning inventory Units started Units to account for Units 800 11,400 12,200 Material Beginning inventory units Units started & completed Ending inventory Units accounted for 800 11,000 400 12,200 440 11,000 280 11,720 Cost Data: Cost in BI Current costs Total cost to account for Divided by EUP Cost per EUP Total $ 14,942 505,538 $520,480 $43.06 Labor 280 11,000 360 11,640 Overhead 480 11,000 320 11,800 Material Labor Overhead $259,012 $58,316 $188,210 11,720 $22.10 11,640 $5.01* 11,800 $15.95 *rounded Cost Assignment Transferred out: Beginning WIP $14,942 Complete Beginning WIP Material (440 x $22.10) 9,724 Labor (280 x $5.01) 1,403 Overhead (480 x $15.95) 7,656 Started & Completed (11,000 x $43.06) Ending inventory: Material (280 × $22.10) $6,188 Labor (360 × $5.01) 1,804 Overhead (320 × $15.95) 5,104 Total cost accounted for (off due to rounding) $ 33,725 473,660 13,096 $520,481 b. The differences that exist between weighted average and FIFO process costing occur because of the difference in the treatment of the work performed in the prior period on beginning WIP inventory. WA includes such work in the determination of equivalent units of production, whereas FIFO does not. In addition, because WA includes the beginning inventory work in EUP, this method also includes the cost of beginning inventory in the determination of cost per EUP (whereas FIFO excludes it). These two items cause the cost per EUP to differ and, thus, the cost of the goods transferred out as well as the cost of ending inventory. 126 34. Chapter 6 a. Material BI Units started Units to account for Units 400,000 2,000,000 2,400,000 BI Units S&C EI EUP 400,000 1,400,000 600,000 2,400,000 400,000 1,400,000 600,000 2,400,000 400,000 1,400,000 300,000 2,100,000 Material $ 400,000 2,600,000 $3,000,000 2,400,000 $1.25 Labor $ 576,000 3,204,000 $3,780,000 2,100,000 $1.80 Overhead $ 345,600 1,922,400 $2,268,000 2,100,000 $1.08 b. Cost in BI Current cost Total cost to account for Divided by EUP Cost per EUP Conversion Total cost to account for = $3,000,000 + $3,780,000 + $2,268,000 = $9,048,000 c. Transferred out (1,800,000 × $4.13) Ending inventory: Material (600,000 × $1.25) Conversion (300,000 × $2.88) Total cost accounted for 35. a. (1) BI units Units started & completed EI unit EUP (2) $750,000 864,000 1,614,000 $9,048,000 Material Labor Overhead 100,000 100,000 100,000 1,100,000 1,100,000 1,100,000 400,000 240,000 240,000 1,600,000 1,440,000 1,440,000 Total BI costs $ 1,115,500 Current 12,628,500 Total $13,744,000 Divided by EUP Cost per EUP $9.10 (3) Beginning FG CGM (1,200,000 × $9.10) Goods available for sale Ending inventory CGS $7,434,000 Material Labor Overhead $ 750,000 $ 215,000 $ 150,500 5,650,000 4,105,000 2,873,500 $6,400,000 $4,320,000 $3,024,000 1,600,000 1,440,000 1,440,000 $4.00 $3.00 $2.10 $ 0 10,920,000 $10,920,000 (124,000) $10,796,000 b. Finished Goods Inventory Work in Process Inventory 10,920,000 Cost of Goods Sold Finished Goods Inventory 10,796,000 10,920,000 10,796,000 Chapter 6 36. 127 a. Beginning inventory Units started Units to account for Units 5,000 80,400 85,400 Material Conversion Beginning inventory in units 5,000 0 3,000 Units started & completed 76,400 76,400 76,400 Ending inventory 4,000 4,000 3,200 EUP 85,400 80,400 82,600 b. Total Material Conversion Current cost $495,712 $388,332 $107,380 EUPs (FIFO) 80,400 82,600 Cost per EUP $6.13 $4.83 $1.30 c. Beginning inventory costs Complete WIP CC (3,000 x $1.30) Std. & Comp. (76,400 x $6.13) Costs transferred 37. $26,790 3,900 $ 30,690 468,332 $499,022 d. DM (4,000 x $4.83) CC (3,200 x $1.30) Total cost of EI $19,320 4,160 $23,480 a. Gallons transferred out Gallons in ending WIP Total gallons to account for Gallons in beginning WIP Gallons started 242,000 23,500 265,500 (36,000) 229,500 b. Material 0 206,000 23,500 229,500 Beginning WIP Started & completed Ending WIP EUP - FIFO Current costs EUP - FIFO Cost per EUP Material $1,136,025 229,500 $4.95 Labor 16,200 206,000 3,525 225,725 Labor $451,450 225,725 $2.00 Beginning WIP ($178,000 + $39,100 + $81,740) Completion of Beginning WIP DL (16,200 x $2.00) $32,400 CC (10,800 x $3.30) 35,640 Total cost of BI transferred Overhead 10,800 206,000 2,350 219,150 Overhead $723,195 219,150 $3.30 $298,840 68,040 $366,880 128 Chapter 6 c. Total cost per EUP = $4.95 + $2.00 + $3.30 = $10.25 Total cost of BI transferred Started & completed (206,000 x $10.25) Total cost of goods completed $ 366,880 2,111,500 $2,478,380 d. $2,478,380 ÷ 242,000 = $10.24 (rounded) e. DM (23,500 × $4.95) DL (3,525 × $2.00) OH (2,350 × $3.30) Total EI 38. a. $116,325 7,050 7,755 $131,130 Nile Queen Corporation Cost of Production Report For the Month of October 2006 Production Data: Beginning inventory Units started Units to account for Units 6,000 45,000 51,000 Beginning inventory in units Units started & completed Ending inventory EUP (WA) Units 6,000 35,000 10,000 51,000 Material 6,000 35,000 10,000 51,000 Labor 6,000 35,000 4,000 45,000 Overhead 6,000 35,000 8,000 49,000 Cost Data: Cost in BI Current costs Cost to account for Divided by EUP Cost per EUP Total $ 9,782 103,308 $113,090 $2.31 Cost Assignment: Transferred out (41,000 × $2.31) Ending inventory: Material (10,000 × $1.01) Direct labor (4,000 × $0.53) Overhead (8,000 × $0.77) Total cost accounted for Material $ 6,510 45,000 $51,510 51,000 $1.01 Labor $ 954 22,896 $23,850 45,000 $0.53 Overhead $ 2,318 35,412 $37,730 49,000 $0.77 $ 94,710 $10,100 2,120 6,160 18,380 $113,090 Chapter 6 129 b. Nile Queen Corporation Cost of Production Report For the Month of October 2006 Production Data: Units Beginning inventory Units started Units to account for 6,000 45,000 51,000 Beginning inventory in units Units started & completed Ending inventory EUP (FIFO) Units 6,000 35,000 10,000 51,000 Material 0 35,000 10,000 45,000 Labor 4,200 35,000 4,000 43,200 Overhead 2,400 35,000 8,000 45,400 Cost Data: Cost in BI Current costs Cost to account for Divided by EUP Cost per EUP Total $ 9,782 103,308 $113,090 $2.31 Material Labor Overhead $45,000 $22,896 $35,412 45,000 $1.00 43,200 $0.53 45,400 $0.78 Cost Assignment: Transferred out: Beginning WIP Complete Beginning WIP DL (4,200 × $0.53) OH (2,400 × $0.78) Started & completed (35,000 × $2.31) Ending inventory: Material (10,000 × $1.00) Direct labor (4,000 × $0.53) Overhead (8,000 × $0.78) Total cost accounted for $ 9,782 2,226 1,872 $10,000 2,120 6,240 $ 13,880 80,850 18,360 $113,090 130 39. Chapter 6 a. Starbing Paints Cost of Production Report For Month Ended May 31, XXXX Production data: Beginning inventory Units started Units to account for Beginning inventory Started & completed Ending inventory Equivalent units 4,000 21,000 25,000 Direct Materials Chemicals Cans 4,000 4,000 16,000 16,000 5,000 0 25,000 20,000 Conversion 4,000 16,000 4,000 24,000 Cost data: Beginning inventory Current costs Total costs Divided by EUP Cost per equivalent unit Direct Materials Chemicals Cans $ 45,600 $ 0 228,400 7,000 $274,000 $ 7,000 25,000 20,000 $10.96 $0.35 Conversion $ 8,125 45,500 $53,625 24,000 $2.23* *rounded Cost assignment: Completed goods ($13.54 × 20,000) Ending WIP Chemicals (5,000 × $10.96) $54,800 Conversion (4,000 × $2.23) 8,920 Total costs (off due to rounding) $270,800 63,720 $334,520 Chapter 6 131 b. Starbing Paints Cost of Production Report For Month Ended May 31, XXXX Production data: Beginning inventory Units started Units to account for Beginning inventory Started & completed Ending inventory Equivalent units 4,000 21,000 25,000 Direct Materials Chemicals Cans 0 4,000 16,000 16,000 5,000 0 21,000 20,000 Conversion 3,000 16,000 4,000 23,000 Cost data: Direct Materials Chemicals Cans Conversion May costs incurred $228,400 $ 7,000 $45,500 Divided by EUP 21,000 20,000 23,000 Costs per equivalent unit $10.88* $0.35 $1.98* *rounded Cost assignment: Completed goods: Beg. WIP $53,725 Complete Beg. WIP Cans (4,000 × $.35) 1,400 CC (3,000 × $1.98) 5,940 $ 61,065 Started & completed (16,000 × $13.21) 211,360 Ending WIP Chemicals (5,000 × $10.88) $54,400 Conversion (4,000 × $1.98) 7,920 Total costs (off due to rounding) $272,425 62,320 $334,745 c. The weighted average method is generally easier to use because the calculations are simpler. However, this method tends to obscure current period costs because the cost per equivalent unit includes both current costs and prior costs that were in the beginning inventory. This method is most appropriate when conversion costs, inventory levels, and raw material prices are stable. 132 Chapter 6 The FIFO method is based on the work done in the current period only. This method is most appropriate when conversion costs, inventory levels, or raw material prices fluctuate. This method should also be used when accuracy in current equivalent unit costs is important or when a standard cost system is used. (CMA adapted) 40. Xena Corp. Curing Dept. Cost of Production Report For the Month Ended May 31, 2006 Production Data: TI DM DL OH Beginning inventory Units started Units to account for Units 8,000 40,000 48,000 To complete BI Started & completed Ending inventory Units accounted for 8,000 36,000 4,000 48,000 0 36,000 4,000 40,000 1,600 36,000 2,800 40,400 4,800 36,000 2,000 42,800 5,600 36,000 1,600 43,200 Cost Data: Cost in BI Current costs Total to acct. for Divided by EUP Cost per EUP Total TI $ 206,010 1,308,000 $760,000 $1,514,010 40,000 $32 $19 Cost Assignment: Transferred out: Beginning inventory Complete BI DM (1,600 × $4) DL (4,800 × $6) OH (5,600 × $3) S & C (36,000 × $32) Ending inventory: TI (4,000 × $19) DM (2,800 × $4) DL (2,000 × $6) OH (1,600 × $3) Total cost accounted for DM DL OH $161,600 $256,800 $129,600 40,400 $4 42,800 $6 43,200 $3 $ 206,010 $ 6,400 28,800 16,800 $76,000 11,200 12,000 4,800 52,000 1,152,000 $1,410,010 104,000 $1,514,010 (CPA adapted) Chapter 6 41. a. 133 Big Piney Corp. Cutting Dept. Cost of Production Report For the Month Ended October 31, 2006 Production Data: Beginning inventory Units started Units to account for Units 8,000 36,000 44,000 Beginning inventory in units Units started & completed Ending inventory EUP Units 8,000 32,400 3,600 44,000 Material Conversion 8,000 8,000 32,400 32,400 3,600 2,520 44,000 42,920 Cost Data: Cost in beginning inventory Current costs Total cost to account for Divided by EUP Cost per EUP Total $ 93,250 668,110 $761,360 $17.50 Cost Assignment: Transferred out (40,400 × $17.50) Ending inventory: Material (3,600 × $9.50) Conversion (2,520 × $8.00) Total cost accounted for Material $ 73,250 344,750 $418,000 44,000 $9.50 Conversion $ 20,000 323,360 $343,360 42,920 $8.00 $707,000 $34,200 20,160 54,360 $761,360 134 Chapter 6 b. Big Piney Corp. Boxing Dept. Cost of Production Report For the Month Ended October 31, 2006 Production Data: Trans. In Beginning inventory Units started Units to account for Units 2,500 40,400 42,900 Material Conversion BI Units S & C Ending inventory Units accounted for 2,500 39,200 1,200 42,900 2,500 39,200 1,200 42,900 2,500 39,200 0 41,700 Trans. In $ 41,605 707,000 $748,605 42,900 $17.45 Material $ 0 95,910 $95,910 41,700 $2.30 2,500 39,200 720 42,420 Cost Data: Cost in BI Current costs Total to acct. for Divided by EUP Cost per EUP Total $ 43,705 864,440 $908,145 $21.25 Cost Assignment: Transferred out (41,700 × $21.25) Ending inventory: Transferred in (1,200 × $17.45) $20,940 Conversion (720 × $1.50) 1,080 Total cost accounted for 42. a. Striping Dept.: Beginning inventory Current costs: DM DL OH ($80,000 × 0.8) Total Less ending inventory Costs transferred to Adhesion $886,125 22,020 $908,145 $ 20,000 90,000 80,000 64,000 $254,000 (17,000) $237,000 Conversion $ 2,100 61,530 $63,630 42,420 $1.50 Chapter 6 135 b. Adhesion Dept.: (let CC = conversion costs) BI + TI + DM + CC – TO = EI $70,000 + $237,000 + $22,600 + CC - $480,000 = $20,600 CC - $150,400 = $20,600 CC = $171,000 DL + OH = CC DL + 0.8DL = CC 1.8DL = $171,000 DL = $95,000 OH = $95,000 x 0.80 = $76,000 c. Cost of goods manufactured is equal to the cost of goods transferred into Finished Goods ($880,000). OH = 0.8DL $90,000 = 0.8DL DL = $112,500 BI + TI + DM + DL + OH – CGM = $40,000 $150,000 + $480,000 + DM + $112,500 + $90,000 - $880,000 = $40,000 DM - $47,500 = $40,000 DM = $87,500 d. WIP - Adhesion WIP - Striping WIP - Packaging WIP - Adhesion Finished Goods Inventory WIP - Packaging 237,000 237,000 480,000 480,000 880,000 880,000 Cost of Goods Sold 720,000 Finished Goods Inventory 720,000 43. a. Cutting Process: Material Beginning inventory Units started Units to account for Units 1,300 4,800 6,100 Beginning inventory completed Units started & completed Ending inventory EUP (FIFO) 1,300 3,700 1,100 6,100 260 3,700 440 4,400 Conversion 325 3,700 220 4,245 136 Chapter 6 Pressure Process: Trans. In Material Beginning inventory Units started Units to account for Units 900 5,000 5,900 BI completed Units S & C Ending inventory EUP (FIFO) 900 3,600 1,400 5,900 0 3,600 1,400 5,000 900 3,600 0 4,500 Conversion 360 3,600 560 4,520 b. Cutting Process: Cost in beginning inventory Current costs Total cost to account for Divided by EUP Cost per EUP Total $16,065 56,425 $72,490 Material Conversion $35,200 $21,225 4,400 $8 4,245 $5 $13 c. Cost transferred out of Cutting (FIFO): Cost of BI Cost to complete BI Material (260 x $8) $ 2,080 Conversion (325 x $5) 1,625 S&C (3,700 x $13) 48,100 Total cost of goods transferred Ending WIP: DM (440 x $8) $ 3,520 CC (220 x $5) 1,100 Total $16,065 51,805 $67,870 4,620 $72,490 d. Cost per EUP: Cost in BI Current costs Total Divided by EUP Cost per EUP Total $13,514 84,102 $97,616 $17.17 Trans. In Material Conversion $67,870 $4,932 $11,300 5,000 $13.574 4,500 $1.096 4,520 $2.50 Chapter 6 137 e. Cost Assignment: Transferred out Beginning inventory cost Cost to complete: Material (900 × $1.096) Conversion (360 × $2.50) Units S&C (3,600 × $17.17) Total cost transferred out Ending inventory: Transferred in (1,400 × $13.574) Conversion (560 × $2.50) Cost accounted for $13,514.00 986.40 900.00 $19,003.60 1,400.00 $15,400.40 61,812.00 $77,212.40 20,403.60 $97,616.00 f. Because there was no beginning or ending FG Inventory, cost of goods sold is equal to cost of goods manufactured (transferred to FG) for the period. Thus, CGS = $77,212.40. 44. a. Beginning inventory Units started Units to account for Units 10,000 180,000 190,000 Beginning inventory completed 10,000 Units started & completed 150,000 Units completed 160,000 Ending inventory 30,000 EUP 190,000 Material Conversion 0 150,000 3,000 150,000 30,000 180,000 18,000 171,000 138 Chapter 6 b. Dark Out Cost of Production Report For the Month of May 2006 Production Data: Units Material 10,000 180,000 190,000 Beginning inventory Units started Units to account for Beginning inventory completed 10,000 Units started & completed 150,000 Ending inventory 30,000 EUP 190,000 0 150,000 30,000 180,000 Conversion 3,000 150,000 18,000 171,000 Cost Data (all at standard): BI: DM (10,000 x $5.50) CC (7,000 x $12.50) Current costs DM (180,000 x $5.50) CC (171,000 x $12.50) Total cost to account for $ Total 55,000 87,500 $ Material 55,000 $ 990,000 2,137,500 $3,270,000 Cost Assignment Transferred out (160,000 × $18) Ending inventory: Material (30,000 × $5.50) Conversion (18,000 × $12.50) Total costs assigned $1,045,000 $165,000 225,000 390,000 $3,270,000 Direct material variance Conversion cost variance Cost of Goods Sold $2,145,000 (2,137,500) $ 7,500 unfavorable 9,000 7,500 1,500 87,500 990,000 2,137,500 $2,225,000 $2,880,000 c. Total variance = Total actual cost - Total standard cost = $3,126,000 - $3,127,500 = $1,500 favorable Material: Current actual cost $ 981,000 Standard cost (180,000 × $5.50) (990,000) Direct material variance $ (9,000) favorable Conversion: Current actual cost Standard cost (171,000 × $12.50) Conversion cost variance Conversion Chapter 6 45. 139 a. Units produced Extrusion Form 16,000 11,000 Trim 5,000 Finish 2,000 Material costs Unit cost $192,000 $12.00 $ 44,000 $4.00 $15,000 $3.00 $12,000 $6.00 Conversion costs* Unit cost $392,000 $24.50 $132,000 $12.00 $69,000 $13.80 $42,000 $21.00 *Direct labor and factory overhead Unit costs: Extrusion material Form material Trim material Finish material Extrusion conversion Form conversion Trim conversion Finish conversion Total unit cost Times units produced Total product cost b. Entering trim operation: 2,000 Deluxe units 1,000 Deluxe units 2,000 Executive units Total equivalent units Deluxe model WIP costs: Extrusion material Form material Trim material (100%) Extrusion conversion Form conversion Trim conversion (60%) Work-in-process costs *Conversion Plastic Standard Deluxe Executive Sheets Model Model Model $12.00 $12.00 $12.00 $12.00 4.00 4.00 4.00 3.00 3.00 6.00 24.50 24.50 24.50 24.50 12.00 12.00 12.00 13.80 13.80 21.00 $36.50 $52.50 $69.30 $96.30 x 5,000 x 6,000 x 3,000 x 2,000 $182,500 $315,000 $207,900 $192,600 Equivalent Units Material Conversion % Qty. % Qty. 100 2,000 100 2,000 100 1,000 60 600 100 2,000 100 2,000 5,000 4,600 Unit Cost $12.00 4.00 3.00 24.50 12.00 9.00* $64.50 Total Costs $12,000 4,000 3,000 24,500 12,000 9,000* $64,500 cost = ($30,000 + $39,000) ÷ 4,600 = $15 per equivalent unit. (CMA adapted) 140 46. Chapter 6 a. Beginning pounds Started Pounds to account for Pounds transferred Pounds in EI Pounds of shrinkage 1,000 125,000 126,000 (119,100) (3,000) 3,900 b. Normal shrinkage = 125,000 × 0.03 = 3,750 pounds For accounting purposes, normal shrinkage is simply ignored, which means its costs will be spread over all good units produced. c. Abnormal shrinkage = 3,900 – 3,750 = 150 pounds The cost of abnormal shrinkage is treated as a loss of the period. d. Total 1,000 125,000 126,000 Material Conversion Beginning inventory Started To account for Beginning inventory Started and completed Ending inventory Normal spoilage Abnormal spoilage EUP (WA) 1,000 118,100 3,000 3,750 150 126,000 1,000 118,100 3,000 1,000 118,100 900 150 122,250 150 120,150 e. Beginning WIP costs Current costs Total costs Divide by EUP Cost per EUP Total $ 1,028 125,902 $126,930 $1.04 Transferred out (119,100 × $1.04) Ending inventory: Material (3,000 × $0.94) $2,820 Conversion (900 × $0.10) 90 Abnormal spoilage (150 × $1.04) Total cost accounted for Material $ 953 113,962 $114,915 122,250 $0.94 Conversion $ 75 11,940 $ 12,015 120,150 $0.10 $123,864 2,910 156 $126,930 f. The easiest way to decrease shrinkage loss is to buy higher quality material at a higher input cost per pound. Higher quality ground beef would have a lower fat content and consequently would shrink less. However, because of the reduced shrinkage, the cost of conversion per pound of finished product might decline and the company would probably be able to sell its product at a higher price. Chapter 6 47. 141 Maximum normal spoilage = 70,000 × 0.03 = 2,100 units Robbin Darrell Company Cost of Production Report For the Month Ended May 31, 2006 Material Conversion Beginning inventory Units started Units to account for Units 5,600 74,400 80,000 BI completed Units S & C Ending inventory Normal spoilage Abnormal spoilage EUP (FIFO) 5,600 64,400 7,500 2,100 400 80,000 0 64,400 7,500 2,100 400 74,400 Beg. inventory cost Current costs Total costs Divided by EUP Cost per EUP $ Total 7,632 106,168 $113,800 $1.44 Cost Assignment: Beginning inventory cost Cost to complete Conversion (2,800 × $0.44) Total cost of BI Started & comp. (64,400 × $1.44) Normal spoilage DM: (2,100 × $1) CC: (2,100 × $0.44) Ending inventory: Material (7,500 × $1) Conversion (2,500 × $0.44) Abnormal spoilage Material (400 × $1) Conversion (400 × $0.44) Total costs accounted for 2,800 64,400 2,500 2,100 400 72,200 Material Conversion $74,400 $31,768 74,400 $1.00 72,200 $0.44 $ 7,632 1,232 $ 8,864 92,736 $2,100 924 3,024 $104,624 $ 7,500 1,100 8,600 $ 400 176 576 $113,800 142 48. Chapter 6 Robbin Darrell Company Cost of Production Report For the Month Ended May 31, 2006 Material Conversion Beginning inventory Units started Units to account for Units 5,600 74,400 80,000 BI completed Units S & C Ending inventory Normal spoilage Abnormal spoilage Units accounted for 5,600 64,400 7,500 2,100 400 80,000 5,600 64,400 7,500 2,100 400 80,000 Beg. inventory cost Current costs Total costs Divided by EUP Cost per EUP Total $ 7,632 106,168 $113,800 $1.45 Cost Assignment: Units completed (70,000 × $1.45) Normal spoilage DM: (2,100 × $1.01) CC: (2,100 × $0.44) Ending inventory: Material (7,500 × $1.01) Conversion (2,500 × $0.44) Abnormal spoilage Material (400 × $1.01) Conversion (400 × $0.44) Total costs accounted for Material $ 6,400 74,400 $80,800 80,000 $1.01 5,600 64,400 2,500 2,100 400 75,000 Conversion $ 1,232 31,768 $33,000 75,000 $0.44 $101,500 $2,121 924 $ $ 3,045 $104,545 7,575 1,100 8,675 404 176 580 $113,800 Chapter 6 49. a. 143 Shelley Brian Tools Grinding Department Cost of Production Report For the Month Ended August 31, 2006 BI Transferred in Units to account for Units 1,000 50,800 51,800 BI Units S & C Ending inventory Normal spoilage Abnormal spoilage EUP (WA) Units 1,000 48,000 1,800 650 350 51,800 BI cost Current costs Total costs Divided by EUP Cost per EUP Total $ 7,355 235,557 $242,912 $4.725 Trans. In 1,000 48,000 1,800 650 350 51,800 Trans. In Material $ 6,050 $ 0 49,350 12,250 $155,400 $12,250 51,800 49,000 $3.00 $0.25 Cost Assignment: Transferred out: Good units (49,000 × $4.725) Normal spoilage (650 × $4.475) Ending inventory: Transferred in (1,800 × $3.00) Labor (720 × $0.475) Overhead (1,170 × $1.00) Abnormal spoilage (350 × $4.475) Total costs accounted for b. Loss on Abnormal Spoilage Work in Process - Grinding 50. Material 1,000 48,000 0 0 0 49,000 $231,525 2,909 $ 5,400 342 1,170 1,566 a. Beginning inventory Transferred in Units to account for 3,000 45,000 48,000 Transferred out Ending inventory Bikes lost Units accounted for 40,000 4,000 4,000 48,000 1,566 Labor 1,000 48,000 720 650 350 50,720 Labor $ 325 23,767 $24,092 50,720 $0.475 $234,434 6,912 1,566 $242,912 OH 1,000 48,000 1,170 650 350 51,170 OH $ 980 50,190 $51,170 51,170 $1.00 144 Chapter 6 (1) Bikes passing through Assembly Minus bikes in EI (have not reached the inspection point so there is no way to determine acceptability) Bikes reaching the inspection point Normal defective rate Normal number of defective bikes 48,000 (2) Total bikes lost Normal number of defective bikes Abnormal number of defective bikes 4,000 (2,200) 1,800 b. Transferred out Ending inventory Normal loss Abnormal loss EUP (WA) c. BI Current Total cost Divided by EUP Cost per EUP Units 40,000 4,000 2,200 1,800 48,000 Trans. In 40,000 4,000 2,200 1,800 48,000 (4,000) 44,000 x 0.05 2,200 Material Conversion 40,000 40,000 2,000 800 2,200 2,200 1,800 1,800 46,000 44,800 Total Trans. In Material $ 102,790 $ 82,200 $ 6,660 1,576,070 1,237,800 96,840 $1,678,860 $1,320,000 $103,500 48,000 46,000 $35.45 $27.50 $2.25 Conversion $ 13,930 241,430 $255,360 44,800 $5.70 d. (1) Normal defective bikes: 2,200 x $35.45 = $77,990 (2) Abnormal defective bikes: 1,800 x $35.45 = $63,810 (3) Good bikes completed: 40,000 x $35.45 = $1,418,000 (4) Ending WIP Transferred-in (4,000 x $27.50) Material (2,000 x $2.25) Conversion (800 x $5.70) Total $110,000 4,500 4,560 $119,060 e. Total cost transferred = Cost of good bikes + Normal spoilage cost = $1,418,000 + $77,990 = $1,495,990 (or an average cost per bike of $37.40) f. Normal spoilage cost is an expected cost of producing good units. As such, it is not an extra cost but thought to be inherent in producing good units. Normal spoilage may occur because of material or labor quality, machine malfunctions, or human error. Management should do cost=benefit studies to determine if it is economically sensible to reduce spoilage. Three questions should be addressed: (1) What does the spoilage actually cost? (2) Why does it occur? (3) How can it be controlled? (CMA adapted)