The Basics of Acid Mine Drainage By Andy Robertson and Shannon Shaw Disclaimer • These slides have been selected from a set used as the basis of a series of lectures on Acid Mine Drainage presented in 2006 at the University of British Columbia, Vancouver, BC. • No attempt is made here to provide linking text or other verbal explanations. • If you know about Acid Mine Drainage, these slides may be of interest or fill in a gap or two—going back to basics never hurts the expert. • If you know nothing of Acid Mine Drainage, these slide may be incomprehensible, but on the other hand they may be an easy way to ease into a tough topic—good luck. Overview of ARD Metal Sulphide + Water + Oxygen => Acid + Metal [M]S + H2O + O2 => H2SO4 + [M(OH)x] (not stoichiometrically balanced) Acid + Alkali => “Salt” + Carbon Dioxide H2SO4 + CaCO3 => CaSO4 + CO2 • Environmental Impact from: • Acidity • Metals in solution (in acid or alkaline environments) • Salinity • Sludge precipitates Bacterial Catalization of Oxidation Temperature Effects on Oxidation Buffering of ARD during Oxidation of a Mineral Assemblage Buffering of ARD during Oxidation of a Mineral Assemblage Buffering of Mineral A (e.g. calcite, dolomite) Buffering of Mineral B (e.g. ankerite, siderite) pH Buffering of Mineral C (e.g. Al(OH)3) Buffering of Mineral D (e.g. feldspars) Time Mechanisms Controlling ARD in Tailings Precipitation Surface Discharge Tailings Oxidation Zone Neutralization Zone Dam Process Water Seepage Mechanisms Controlling ARD in Waste Rock Precipitation Oxygen Diffusion Sulfide Waste Rock Advective Air Transport Infiltration Surface Runoff Basal Drainage Seepage Collection Ditch Mechanisms Controlling ARD in Open Pits Precipitation Surface Water Runoff Pre-Mining Groundwater Table Infiltration ARD Seepage Post-Mining Groundwater Table Residual Sulphide Rock Debris Residual Sulphides ARD Seepage Ore Body ARD Seepage Groundwater Flow Through Rockmass Mechanisms Controlling ARD in Underground Workings Precipitation Backfill Alternatives Open Pit Water Flow A GloryHole B Sulphide Exposure Infiltration Mine Workings Open Stope Rockfill Residual Sulphide Exposures (see inset backfill alternatives) ARD Mine Workings ARD Ore Body C Tailings (uncemented) D Tailings (cemented) Pre-Mining Groundwater Table Post-Mining Groundwater Table Sulphide Minerals Pyrite (FeS2) Marcasite (FeS2 ) Galena (PbS) Arsenopyrite (FeAsS) Pyrrhotite (Fe(1-x)Sx) Chalcopyrite (CuFeS2) Sphalerite (ZnS) Bornite (Cu5FeS4) Alkali Minerals • Types – Carbonates • Calcite (CaCO3) • Dolomite (Ca,Mg(CO3)2) – Hydroxides • Fe(OH)3 • Al(OH)3 – Silicates – Clays Development of ARD • Water chemistry depends on: – Rate and extent of oxidation – Rate and extent of metal release – Quantity of material – Contained metals – Site hydrology and climate – Accumulation of oxidation products – pH/solubility controls, flowpath reactions – Control technology Site Characterization • Design • Field investigation & Sampling • Lab testing New Mines vs. Existing Mines • New Mines • ARD probably not evident • Objective is to determine ARD potential • Fresh samples used for testing and prediction • Long term behavior based on kinetic testing, modeling and prediction • Existing and Abandoned Mines • ARD may be evident/mature • Field reconnaissance used to define ARD • Historic data (time trends) extremely useful • Limited laboratory testing required • Field instrumentation and monitoring possible • Background altered, requires simulation Design • Review existing data, e.g: – Geology & mine plan – Drill core logs – Water quality monitoring results – Assays on ore/waste rock and tailings – Waste type volumes – Waste placement history Develop reconnaissance & sampling plan Field Investigations • Objectives – Detect early signs of ARD – Determine potential for ARD – Assess factors that control ARD – Evaluate control measures – Determine environmental impact – Assess compliance with regulatory standards Field Investigations • What to bring: – Eyes that know what to look for – pH and conductivity meters – Acid bottle, hydrogen peroxide, sulfate kit – Geological pick, hand lens, sampling bags, camera, GPS unit – Site map, history, data 2.2 Field Investigations • Things to look for: – Visible pyrite or other sulfides (oxidation) & calcite – Red, orange, yellow, white, blue staining (precipitates, water) – – – – Dead vegetation or bare ground Melting snow or steaming vents on waste Dead fish or other biota Low pH in seeps, groundwater, decants & streams Field Investigations • Things to log in the field: – – – – – – – – – Paste pH Paste conductivity ‘Colour’ Lithology Sulfide content Secondary mineralogy Degree of ‘fizz’ Moisture content Grain size Field Investigations • General Methodology – Visual observation of site – Paste pH and water quality data – Field extraction testing – Classify types of wastes – Solids sampling (for lab testing) Field Investigations • Geochemistry: – Low paste pH of mine wastes – High conductivity of waste paste – Contaminants in leach extraction tests – Static (ABA) tests • Products from Reconnaissance: – Physical disturbance and drainage map – Waste deposit map and characterization – Exposed rock map and characterization – Paste pH and conductivity survey – Observations and sampling map – ARD site assessment report TDS vs pH Field Paste pH vs. Field Paste TDS Field Paste TDS 2200 2000 Dike samples 1800 Leach Pad Samples 1600 Pit Samples 1400 Waste Rock Samples 1200 1000 800 600 400 200 0 0.0 2.0 4.0 6.0 8.0 Field Paste pH 10.0 12.0 14.0 Sample Selection (New Mines) • Step 1: On geological sections: – Define rock types – Define sulfide and alkali mineral distribution – Preliminary rock units classification • Step 2: Sample each rock unit class allowing for: – Area distribution of class – Variability of rock • Step 3: Perform static lab tests and use results to refine rock unit classification • Step 4: Sample each new rock class and repeat Step 3 until satisfied. • Step 5: Sample each rock class for appropriate kinetic testing and use results to refine rock classification • Step 6: Repeat Step 5 until satisfied with classifications and characterization. Sampling (existing mines) • Steps: – Define geology, mineralization, waste ‘types’ etc. – Define objectives (i.e. sampling for reveg, cover, water quality evaluations etc. may have different focus) – Consider mine plan and waste placement history – Identify sources of samples – Initial sampling and testing program – Further sampling if necessary Sampling (Existing Mines) • A Becker hammer-type drill rig can be used in order to minimize sample crushing and the geochemical disturbance of the samples • Samples typically collected at specified intervals (e.g. every 10 ft) & paste pH and EC measured, • A sub-set of samples can then be selected using observations and field measurements as a guide for more detailed laboratory testing Test Methods • Static ARD Tests – balance between potentially acid generating and consuming – tool for waste management – includes geological/mineralogical characterization – individual samples • Short-term Leaching Tests – readily soluble component • Kinetic Tests – oxidation and metal leaching rates – water chemistry prediction Geochemical Static Tests • Objective: Potentially Acid Generating Minerals vs Acid Neutralizing Minerals • Cautions for ARD assessment: – pH of alkalinity (NP) determination – Assumes instant availability of NP – Assumes all sulphur/sulphide minerals reactive – Ignores reaction rates (kinetics) – Extrapolation to field Geochemical Static Tests • Procedures • Paste pH and conductivity on the ‘as received’ fines • Acid-Base Accounting Tests • Net Acid Generation (NAG) - also an accelerated kinetic test • B.C. Research Initial Test • Lapakko Neutralization Potential Test • H2O2 Oxidation (modified for siderite correction) • Net Carbonate Value (NCV) for ABA Tests • Leach extraction analyses • Forward acid titration tests • Multi-element ICP analyses Detailed procedures can be found on: www.enviromine.com and in prediction course on www.edumine.com Geochemical Static Tests Definitions: AP = acid potential = % S x 31.25 NP = neutralization potential NNP = net neutralization potential = NP - AP NP:AP ratio = NP/AP All expressed as: kg CaCO3 equivalent/tonne, or CaCO3 eq./1000 tonnes Example: S=2% AP = 62.5 kgCaCO3/t NP = 90 kgCaCO3/t NNP = 27.5 kgCaCO3/t NP/AP = 1.4:1 Note: units and acronyms used are different in Australiasia, local references should be sought for correct usage, terminology, guidelines etc. Interpretation 20 NP (kg CaCO3/t equiv) Non-acid generating 1:1 ratio 3:1 ratio 15 Start with ‘guidelines” or general criteria for classification, then develop site- specific criteria Uncertain acid generating potential Potentially acid generating 10 5 12 Potentially acid generating 10 0 5 AP (kg CaCO3/t equiv) Typically criteria are based on a ‘set’ of tests, not just one type of test e.g. ABA & NAG results 10 Paste pH 0 15 8 Uncertain acid generating potential Non-acid generating 20 6 4 2 0 -50 -30 -10 10 30 Net Neutralisation Potential (NP-AP) (kg CaCO3/t equiv) 50 NAG Test • Developed in Australia as an alternative and/or compliment to ABA test, • Developed as a “one-off” test that can assess the net acid generation potential –both acid generation and acid neutralization – in one test. • NAG test varies among users, typically: – Adding 250 mL of 15% H2O2 at room temp to 2.5 g of sample pulverized to pass 200 mesh. – React for 12 h then boiled until visible reaction ceases (or Cu catalyst added) or initial reaction period is extended to 24 h – Measure pH of the reacted solution (NAGpH) – Titrate reacted solution with NaOH to a specified pH end-point (pH 4.5 and/or pH 7) to determine the NAG value of the sample. Interpretation • There are numbers of modifications to the test for different scenarios, including: – Sequential addition NAG test (multiple additions of H2O2) – Kinetic NAG test (track pH, temperature and EC during test) – Modifications to account for organic matter effects (analyze for organic acids and sulphuric acid in reacted solution, extended boiling step). – Modifications to leach carbonates prior to NAG test (i.e. measure of acidity not net acidity). • NAG results are generally interpreted as such: – If the final NAGpH is > 4.5, sample said to be non-acid forming – If the final NAGpH is < 4.5, the sample is said to be potentially acid forming – The NAG value then provides a quantitative assessment of potential acid formation in units of kg CaCO3/t equivalent (or kg H2SO4/t equivalent) Applications of the NAG test • In conjunction with ABA tests etc to reduce the risk of misclassification • As an operational scale management tool (e.g. for segregation of different material types) • For identifying material for prioritization (e.g. AML ranking) • As an indicator test that can be run on greater number of samples than if using other methods due to the fact it is quick, simple and inexpensive • Used very widely in Australasia Some potential pitfalls • Organic matter, Cu, Pb and MnO2 can catalyze decomposition of H2O2. Samples high in these parameters can have unpredictable results (O’Shay et al., 1990) • Samples with a lot of Zn can be buffered between pH of ~ 4 to 5 by the formation of Zn(OH)2 (Jennings et al., 1999) • NAG test can underestimate potential acidity if samples have (Amira, 2002): – Sulphide content > ~1% – High carbonate content – High organic content • Not as ‘conservative’ as ABA testing Example – Ok Tedi 11 10 9 8 7 6 NAGpH Unce rtain NAF 5 4 Unce rtain PAF 3 2 1 -300 -200 -100 Dredge Site 0 NAPP kgH2SO4/t Floodplain 100 River Sediment [Rumble et al. 2003 ICARD proceedings] 200 300 Example – Ok Tedi • Single addition NAG test showed the dredged material was NAF – but river bars showed elevated SO4 and metals and slightly depressed pH • Sequential NAG test consistently showed a drop in the NAGpH of the material below 4.5 after additional H2O2 additions • perhaps due to presence of Cu or higher S content [Pile et al. 2003 ICARD proceedings] Short-term Extraction Tests • Objective • Determine readily soluble load • Determine acid soluble load • Procedure • Uncrushed sample including fines • Agitate in deionised water or mild acid • Filter and analyse filtrate Sample Wt. Vol. pH Cond. [SO4] % [Cu] mg/L SO4 mg/L % Cu (g) (mL) 1 100 200 5.5 68 300 10 2 5 2 100 200 2.5 150 848 95 14 80 * Always account for dilution in concentration assessments Kinetic Testing • Objectives – Validation of static test results and boundaries – Determination of leaching behaviour – Simulation of site conditions – Evaluation of extent of oxidation – Evaluation of stored products – Prediction of drainage water quality – Produces raw data for modeling – Investigate factors controlling ARD – Selection of control measures Kinetic Testing Humidity Cells • Objective – Predict lag to, and rate of, acid generation – Semi-qualitative water quality prediction* • Advantages – Widely used in North America in the past – Simple to operate – Appropriate for fine samples, disseminated mineralization • Disadvantages – Crushed sample - does not address surface area, mineralogy – Not representative of waste rock – High flushing rate, saturation, pH & solute modification * Always account for dilution in concentration assessments Columns • Objective – Evaluate kinetics of oxidation & leaching for waste rock – Data to predict drainage water quality • Advantages – Representative of rock pile size distribution – Development of local pH environments – Evaluate storage/flushing – Evaluate control options – Estimate production rates • Disadvantages – Size of sample required – Interpretation of data – Edge effects – High flush rates – Laboratory conditions of temp and oxygen availability Kinetic Testing Data Field Test Plots • Objective – Evaluate leach kinetics & drainage water quality in field conditions • Advantages – Representative of site conditions – Calibration of water quality prediction – Test control options on a realistic scale – Already exist? • Disadvantages – Limited control of test conditions – Time required – Expensive for new installations – Maintenance and damage – Interpretation of results Field Test Plots Field Test Plots Field Test Plots Field Barrel Tests ARD Model Sulphide Oxidation Acid Neutralization Mineral Dissolution ARD Model (pore-water) Secondary Mineral Precipitation ‘Scale-up’ to Field Conditions Metal Attenuation Ion Exchange Dynamic Systems Sulfate Generation Over Time Water Quality Examples: • Highly Acid Generating Rock Seepage – pH <2.5, SO4 > 4000 mg/L – High Cu (>5 mg/L), Zn (>3 mg/L), Fe (10’s mg/L), Al (>10’s mg/L) • Moderately Acid Generating Rock Seepage – pH 3.5-5.5, SO4 2000-4000 mg/L – Moderate Cu (0.5-5 mg/L), Zn (0.3-3 mg/L), Fe (0.3-10mg/L), Al (0.110mg/L) • Neutral pH/Metal Leaching Rock Seepage – pH 5.5-7.5, SO4 ~ 2000 mg/L – Moderate Zn (>0.3 mg/L), +/- As, Cd, Ni – Low Cu (<0.5 mg/L), Fe (<0.3 mg/L), Al (<0.1 mg/L) • Buffered/Low Metal Leaching Rock Seepage – pH 7-8, SO4 <2000 mg/L – Negligible Cu, Zn, Fe, Al etc • Note: in arid climates evapo-concentration can drastically change any of these water types, salinity can become an issue in particular for revegetation purposes Chemical-Physical Interactions • The time dependant change in geotechnical characteristics of a rock results from: – Physical Weathering - e.g. sheeting due to unloading; thermal expansion and contraction, abrasion, salt and ice crystal growth; slaking due to clay mineral expansion and contraction during wetting and drying – Chemical Weathering - e.g. oxidation; hydrolysis; dissolution; diffusion; precipitation • These weathering processes may result in an increase or a decrease in rock strength, and an increase or decrease in permeability. Most commonly a decrease in shear strength and permeability occur. Pre-mining Alteration • The natural geothermal processes that are associated with sulphide ore genesis alter alumino-silicate minerals in the rock mass. • Sericite-clay and chlorite-epidote altered zones surrounding such ore bodies often exhibit reduced strength properties and an increased propensity to slake when exposed to air and water. • Additional alteration occurs as a consequence of exposure of the mineral deposits to air and water and the resulting oxidation of pyrite and further hydrolysis of the aluminosilicates. Mineral Alteration • Under non-acidic conditions, primary minerals like feldspars weather to form clay and amorphous hydroxide minerals, such as kaolinite and gibbsite • Under acidic and sulphate-rich conditions, produced by pyrite oxidation, alumino-silicates weather far more rapidly. Aluminum is highly soluble under these conditions. • Acid leaching is concentrated on weak zones such as fractures in rock particles and mineral cleavages causing a breakdown of the rock fabric. • When this occurs over natural sulphide bodies it results in the production of gossan or oxide zones, often with high percentages of clays, including smectite clays. Consequence of Mining Pyritic Rock • Mining of altered and acid-generating sulphide containing waste rock increases, by several orders of magnitude, the surface area of rock surface exposed to air and water resulting in hugely increased rates of slaking (physical weathering) as well as geochemical weathering. • Hydrolysis, fragmentation and breakdown of the rock fabric, results in an increase in the percentage of fines, including clays. • This in turn results in changes in both the permeability and shear strength of the mine rock Oxidation Products Mass Balance • 1% by weight of sulfide sulfur can produce: • 3.2% by weight of sulfuric acid and this can hydrolyze • 4.3% by weight of Feldspar to jarosite and clay. • The sulfur in rock containing 5% by weight sulfide sulfur can hydrolyze up to 430 lbs/ton of mine rock. Surface Enrichment Reacted Zone Partially Reacted Sulfides Unreacted Sulfides Secondary Alteration at High T Sulfide ore fragment showing reaction zone, shrinking unreacted core and expanding rim (reacted zone). After Bartlett, 1998. Air O2 Oxidation Products Trickle Leaching Film A A’ Reacted Zone Ore fragment after extensive chemical weathering along fissures due to internally generated acid from pyrite oxidation After Bartlett, 1998. Unreacted Core Weathering along fractures and fissures Diffuse Reaction Zone “The rock leaching kinetics are complicated by changing microporosity, pH, solution concentrations of several species, and chemical weathering and disintegration of the rocks by the generated sulfuric acid.” Additional Observations From Dump Leaching • The average rock particle size, and permeability to both percolating leach solutions and airflow, tends to decrease with extended leaching time. • This is a major factor preventing adequate aeration and continued economic leaching as the mine dumps age. • Basic igneous host rocks are generally less resistant to acid weathering and disintegration than more siliceous rocks • Ores that contain clay, or minerals that weather to clay, rapidly lose permeability H2 O O2 O2 H2 O O2 O2 Oxidized Zone H2SO4 Oxidized Zone & Dissolved Zone Oxidation & Dissolution Fronts Oxidation Front H2SO4 Dissolved Zone Dissolution Front Reduced Zone, Not Dissolved High elevations in humid regions Reduced Zone, Not Dissolved Valley bottoms, Cut slopes, Cavern walls, Ground under house floor Flux of oxygen and water carrying sulfuric acid After: Chigira and Oyama, Engineering Geology (1999). 0 Surface oxidized zone 10 20 30 40 Oxidized zone Dissolved zone Dissolution transition zone Fresh Rock 50 After: Chigira and Oyama, Engineering Geology (1999). Geological engineering aspects of the weathering of sedimentary rocks Observations From Natural Slopes • In addition to the general mechanical properties, a remarkable strength loss at the dissolution front, and the increase of smectite at the oxidation front of mudstone, could lead to the generation of landslides. Indeed, landslides with sliding surfaces along or beneath the oxidation front are quite common in mudstone areas. ----- these rocks weather very rapidly if the environment is artificially changed. After: Chigira and Oyama, Engineering Geology (1999). Natural oxidation and weathering scars Natural oxidation and weathering scar slopes Debris flows from natural oxidation and weathering scar slopes Successive debris flows from natural oxidation and weathered slopes Example of ARD conditions in a Waste Rock Pile )S m( dnoC ets aP )%( tn etnoC erutsioM 51 01 5 0 000,01 Hp ets aP 000,1 01 8 6 4 2 0 02 02 02 04 04 04 06 06 06 08 08 001 001 001 021 021 021 041 041 041 )tf( htp eD 08 )tf( htp eD 0 )tf( htp eD 0