MEMBRANE TECHNOLOGY FOR WATER TREATMENT D. JAGAN MOHAN New Technology Research Centre University of West Bohemia Plzen, Czech Republic Fresh Water Need.. Membranes for Water Treatment Dissolved salts Suspended solids Colloids Viruses Bacteria Parasites Org. macro. molecules 0.0001 0.001 0.01 0.1 polio virus Reverse Osmosis Nanofiltration smallest microorganism 1 100mm 10 Cryptosporidium Ultrafiltration hair Sand filtration Microfiltration Membrane Separations Symmetric. A cross section shows a uniform porous structure. Asymmetric. In a cross section, one can see two different structures, a thin dense layer and below a porous support layer. • Integral: the layers are continuous. • Composites: the active layer (thickness 0.1-1 μm) is supported over a highly porous layer (50-150 μm), sometimes both layers are of different materials. Symmetric Membranes The cross section shows a uniform and regular structure Cross section Surface Symmetric ceramic membrane (Al2O3) Thin Film Polyamide Membrane Polyester Fabric Polysulfone support PA membrane surface Pore Geometry top layer thickness (0.1-1mm) sub layer thickness (50-150 mm) The flux is inversely proportional to the thickness. commercial interest PA Layer PS Support PA Layer PS Support Feed Water Flux Cross-Flow Semipermeable Membrane (~0.2 micrometers) Porous Interior Asymmetric CA Membrane (~0.5 mm thick) Permeate Organic Phase (Heptane, etc.) + Acid Chloride Cross-Link or Extension Cross-Link or Extension O Diffusion Reaction + HCl H Cross-Link or Extension Aqueous Phase + Random Structure Di-Functional Amine Functional groups in the active layer Pressurized feed Polyamide (~100 nm) NH2 NHCO CONH NHCO Amine group CONH COOH Amide link Carboxylic group ~150 nm Selective barrier (polyamide) Support Layer (Polysulfone) Reverse osmosis (RO) Catalytic Membrane Materials... Catalyst(s) (Pd, PEIs, etc.) PA Layer Porous PS Polyester Support Pure water Charged membranes Cl- Na+ Ca++ SO4-- Cl+ + + + + + + + + + + Positively charged membrane Quaternary ammonium groups like -N+ (CH3)4 Cl- contribute to the fixed positive charge of the membrane SO4-- Na+ Ca++ - - - - - - - - - - Negatively charged membrane Negatively charged groups like SO3H+, COOH groups contribute to the negative charge of the membranes Membrane Separations Cf Feed Retinate Membrane Permeate (Filtrate) (Concentrate) Cp Simple scheme of a membrane module C f Cp Cp Rejection : R(%) 100 100 1 C C f f Crossflow Mode Recirculation Concentrate Feed Membrane Pump Filtrate Dead End Mode Feed Membrane Pump Filtrate Materials Used Synthetic polymeric membranes Hydrophobic Hydrophilic PTFE, teflon PVDF PP PE Cellulose esters PSF/PES PI/PEI PA PEEK Ceramic membranes Alumina, Al2O3 Zirconia, ZrO2 Titania, TiO2 Silicium Carbide, SiC The Issues... Flux loss Solute passage 1. Bio-organic Fouling Molecular Adsorption De-lamination 2. Physico-Chemical Integrity PA PS Membrane Fouling Membrane fouling is referred to as the deposition or adsorption of the particles contained in the feed stream on the membrane surface or in the membrane pores This gel layer forms a secondary barrier to flow through the membrane ↓ flux ↓ membrane life ↑ energy use Schematics of membrane fouling mechanisms: (A) pore blockage, (B) pore constriction, (C) intermediate blockage and (D) cake filtration. Membrane fouling has a negative impact on filtration performance as it decreases the permeate flux Membrane Fouling • Physical/chemical/biological plugging of membranes by inorganic salts, dissolved organic matters, colloids, bacteria, etc. • Affects permeate water quality • Increases operational burden and cost • Reduces permeate water flux • Reduces feed water recovery • Damages membranes Cleaning in Backwash mode Membrane Cleaning chemicals (if needed) Filtrate Tank Cleaning in Forward Flush mode Concentrate Feed Pump Membrane Characterization of membrane Structure-related parameters (pore size, pore size distribution, top layer thickness, surface porosity) Permeation-related parameters (actual separation parameters using solutes that are more or less retained by the membranes - ‘cut-off’ measurements*) Instruments : SEM, TEM, GPC, DMA, bubble point method, porosimetry, AFM, IR (structural determination) etc. * ‘cut-off’ is defined as the molecular weight which is 90% rejected by the membrane Membrane Configurations Membrane Configurations Some Industrial Applications 1. Waste-water treatment 2. Clarification of fruit juice, wine and beer 3. Ultrapure water in the semiconductor industry 4. Metal recovery as colloidal oxides or hydroxides 5. Cold sterilization of beverages and pharmaceuticals 6. Medical applications: transfusion filter set, purification of surgical water 7. Continuous fermentation 8. Purification of condensed water at nuclear plants 9. Separation of oil-water emulsions