IH676 INDUSTRIAL VENTILATION jhpatel IH676 INDUSTRIAL VENTILATION CREDITS 5 (L = 3, P = 2) SCHEME OF TEACHING • SCHEME OF TEACHING Topic Name of Topics Marks (Theory) Lectures Hrs (Theory) No 1 Introduction of ventilation 5 2 2 General principles of ventilation 12 8 3 General Industrial Ventilation 8 5 4 Local exhaust ventilation systems 26 15 5 Non-Standard Condition 8 5 6 HVAC and makeup air systems 8 5 7 Testing of Ventilation Systems 8 5 75 45 Total IH676 INDUSTRIAL VENTILATION TOPICS AND SUBTOPICS 1.Introduction of ventilation 1.1 Purpose of ventilation 1.2Types of ventilation 2.General principles of ventilation Introduction Supply system, Exhaust systems, Basic Definitions such as static pressure, velocity pressure, total pressure, etc. Principles of Air flow Acceleration of Air and Hood Entry losses Duct Losses Multiple-Hood Exhaust systems Air Flow Characteristics of Blowing and Exhausting 3.General Industrial Ventilation 3.1 Introduction, Dilution Ventilation Principles, Dilution Ventilation for Health 3.2 Mixtures-Dilution Ventilation for Health 3.3 Dilution Ventilation for Fire and Explosion 3.4 Ventilation for Heat control, Heat Balance and Exchange 3.5 Ventilation system IH676 INDUSTRIAL VENTILATION 4.0 Local exhaust ventilation systems 4.1 Applications, components of a local exhaust system, types of losses, losses and velocity pressure, friction, elbow and branch entry losses 4.2 Hood design and selection, selecting and designing ductwork, fan selection 4.2.1 Hood Design 4.2.1.1 Contaminant Characteristics, Hood Types 4.2.1.2 Hood Design Factors, Hood Losses, Special hood Requirement 4.2.2 Duct 4.2.2.1 Types, Flow in Ducts 4.2.2.2 Losses, Correction in ductwork 4.2.3 Air Cleaning Devices 4.2.3.1 Selection of Dust Collection Equipment, Dust Collector Types 4.2.3.1 Control of Mist, Gas and Vapor Contaminants 4.2.3.2 Gaseous Contaminant Collectors 4.2.3.3 Selection of Air Filtration Equipment 4.2.4 Fans 4.2.4.1 Basic Definitions, Fan selection 5.0 Non-Standard Condition 5.1 Corrections for water vapor in air (Relative Humidity) 5.2 Density Correction factor 5.3 Air flow, Velocity Pressure, Vapor generation, System design IH676 INDUSTRIAL VENTILATION 6.0 HVAC and makeup air systems 6.1 Introduction of HVAC 6.2 Makeup air systems 6.3 Placement of supply registers, Supplied-air islands 6.4 HVAC component and system types 7.0 Testing of Ventilation Systems 5 7.1 Introduction 7.2 Pressure Measurement, Volumetric Flow Measurement 7.3 Air Velocity Instruments, Calibration of Air/Measuring Instruments 7.4 Evaluating Exhaust Systems 5 IH676 INDUSTRIAL VENTILATION Particles/Seminar/Work Practices Hrs Marks Sr. No. Particles/Seminars/Work Exercise 1 2 Seminar on need of general ventilation in Factory Seminar on need of local exhaust ventilation system in factory Exercise on emission source behaviour and problem characterization of industrial ventilation 2 2 2 2 3 3 4 5 Seminar indoor air quality study Exercise on air density, Velocity pressure, Duct diameter, selection of fan and air horse power etc. 2 2 4 3 6 Exercise on Design of General and Local /Exhaust Ventilation system 7 5 7 Introduction of Velometer and Anenometer Practical on measurement of velocity and pressure from LEV and General Ventilation installed for various occupations 10 9 30 25 3 IH676 INDUSTRIAL VENTILATION Topic No1 .Introduction of ventilation Purpose of ventilation Definition • Ventilation is defined as the process of supplying air to, or removing air from, any space by natural or mechanical means. Defining Ventilation is the mechanical system in a building that brings in "fresh" outdoor air and removes the "contaminated" indoor air. In a workplace, ventilation is used to control exposure to airborne contaminants. It is commonly used to remove contaminants such as fumes, dusts, and vapours, in order to provide a healthy and safe working environment. Ventilation can be accomplished by natural means (e.g., opening a window) or mechanical means (e.g., fans or blowers). Industrial systems are designed to move a specific amount of air at a specific speed (velocity), which results in the removal (or "exhaust") of undesirable contaminants. While all ventilation systems follow the same basic principles, each system is designed specifically to match to the type of work and the rate of contaminant release at that workplace. Industrial Ventilation at different angles! Environmental engineer’s view: The design and application of equipment for providing the necessary conditions for maintaining the efficiency, health and safety of the workers Industrial hygienist’s view: The control of emissions and the control of exposures Mechanical engineer’s view: The control of the environment with air flow. This can be achieved by replacement of contaminated air with clean air General Principles 10 Purpose of Industrial Ventilation. To maintain an adequate oxygen supply in the work area. To control hazardous concentrations of toxic materials in the air. To remove any undesirable odors from a given area. To control temperature and humidity. To remove undesirable contaminants at their source before they enter the work place air. General Principles 11 Purpose can also be referred as : To create a comfortable environment in the plant i.E. The HVAC system To replace air exhausted from the plant i.E. The replacement system General Principles 12 Why have an industrial ventilation system? Ventilation is considered an "engineering control" to remove or control contaminants released in indoor work environments. It is one of the preferred ways to control employee exposure to air contaminants. Other ways to control contaminants include: eliminate the use of the hazardous chemical or material, substitute with less toxic chemicals, process change, or work practice change. • • Ventilation Industrial ventilation – Generally involves the use of supply and exhaust ventilation to control emissions, exposures, and chemical hazards in the workplace Non-industrial ventilation systems commonly known as heating, ventilating, and airconditioning (HVAC) systems – Traditionally were built to control temperature, humidity, and odors Application Of Industrial Ventilation Systems Optimization of energy costs. Reduction of occupational health disease claims. Control of contaminants to acceptable levels. Control of heat and humidity for comfort. Prevention of fires and explosions. General Principles 15 Pioneers in Industrial Ventilation Year Pioneer 1914 Dr. Willis Carrier 1925, 1933, 1938, 1945 Richard Madison 1932 1939 DallaValle and Hatch John Alden 1951 1954 AGGIH Wes Hemeon 1972 1985 Baturin Goodfellow 2001 Goodfellow/Tahti Area of Study Fan Engineer Fan Engineering Airflow Equations Design of Industrial Exhaust Systems Industrial Ventilation Manual Plant and Process Ventilation Fundamentals of Industrial Ventilation Advanced Design of Ventilation Systems For Contaminant Control Industrial Ventilation Design Guidebook 1.2 Syllabus topic • Types of ventilation Types of Ventilation Natural General Dilution LEV Type of VS – There are five basic types of ventilation systems: 1. 2. 3. 4. 5. dilution and removal by general exhaust; local exhaust (LEV) makeup air (or replacement); HVAC (primarily for comfort); and recirculation systems. Ventilation System Types 1. Dilution and removal by general exhaust 2. Local exhaust 3. Makeup air – Replacement 4. HVAC – Primarily for comfort • Ducts are square 5. Recirculation systems TYPES OF VENTILATION – Vertical – Trench (strip) – Basement – Horizontal – Natural • Forced • Mechanical positivepressure • Mechanical negativepressure • Hydraulic What are the basic types of Mechanical ventilation systems? • There are two types of mechanical ventilation systems used in industrial settings: • Dilution (or general) ventilation reduces the concentration of the contaminant by mixing the contaminated air with clean, uncontaminated air. • Local exhaust ventilation captures contaminates at or very near the source and exhausts them outside. Natural Ventilation • Natural movement of air entering and leaving openings such as windows, doors, roof ventilators as well as through cracks and crevices of a building • Heated air rises, cool air below this creates flow of air in any systemNatural ventilation • Natural ventilation is the ventilation of a building with outside air without the use of fans or other mechanical systems. It can be achieved with openable windows or trickle vents when the spaces to ventilate are small and the architecture permits. In more complex systems warm air in the building can be allowed to rise and flow out upper openings to the outside (stack effect) thus forcing cool outside air to be drawn into the building naturally through openings in the lower areas. These systems use very little energy but care must be taken to ensure the occupants' comfort. In warm or humid months in many climates maintaining thermal comfort solely via natural ventilation may not be possible so conventional air conditioning systems are used as backups. Air-side economizers perform the same function as natural ventilation, but use mechanical systems' fans, ducts, dampers, and control systems to introduce and distribute cool outdoor air when appropriate. Topics N0.2. General principles of ventilation Introduction Supply system, Exhaust systems, Basic Definitions such as static pressure, velocity pressure, total pressure, etc. Principles of Air flow Acceleration of Air and Hood Entry losses Duct Losses Multiple-Hood Exhaust systems Air Flow Characteristics of Blowing and Exhausting Topicno2 General principles of ventilation • – Introduction – Supply system, Exhaust systems, Basic Definitions such as static pressure, velocity pressure, total pressure, etc. – Principles of Air flow – Acceleration of Air and Hood Entry losses – Duct Losses – Multiple-Hood Exhaust systems – Air Flow Characteristics of Blowing and Exhausting Introduction Purposes of ventilation Maintaining human comfort and health are two key reasons for providing ventilation in work environment\buildings. To achieve these purposes, a ventilation system should be able to meet the following criteria: 1. provide sufficient supply of air/oxygen for the physiological needs of human beings (a minimum of 0.2 l/s/person is required for breathing purpose) and/or livestock; 2. provide sufficient supply of air/oxygen for industrial, agricultural and other processes (for example, provision of oxygen for burning and combustion processes); 3. remove the products of respiration and bodily odour (including those from smoking) of human and/or animal occupants; 4. remove contaminants or harmful chemicals generated by processes or from building materials; remove heat generated by people, lighting and equipment inside the occupied space; 5. create some degree of air movement which is essential for feelings of freshness and comfort (usually a velocity of 0.1 to 0.3 m/s is required). Sub topics • Supply system, Exhaust systems, Basic Definitions such as static pressure, velocity pressure, total pressure, etc. Make up Air • Fresh air supplied into the breathing zone of the associate. Types of Exhaust Systems Basic Definitions such as static pressure, velocity pressure, total pressure, etc. Exhaust Systems Purpose An exhaust ventilation system removes the air and airborne contaminants from the work place air The exhaust system may exhaust the entire work area, or it may be placed at the source to remove the contaminant at its source itself General Principles 32 Exhaust Systems Types of exhaust systems: General exhaust system Local exhaust system General Principles 33 General Exhaust Systems Used for heat control in an area by introducing large quantities of air in the area. The air may be tempered and recycled. Used for removal of contaminants generated in an area by mixing enough outdoor air with the contaminant so that the average concentration is reduced to a safe level. General Principles 34 Local Exhaust Systems(LES) The objective of a local exhaust system is to remove the contaminant as it is generated at the source itself. Advantages: More effective as compared to a general exhaust system. The smaller exhaust flow rate results in low heating costs compared to the high flow rate required for a general exhaust system. The smaller flow rates lead to lower costs for air cleaning equipment. General Principles 35 Local Exhaust Systems(LES) Components: Hood The duct system including the exhaust stack and/or recirculation duct Air cleaning device Fan, which serves as an air moving device General Principles 36 What is the difference between Exhaust and Supply systems? An Exhaust ventilation system removes the air and air borne contaminants from the work place, whereas, the Supply system adds air to work room to dilute contaminants in the work place so as to lower the contaminant concentrations. General Principles 37 Pressure In A Ventilation System Air movement in the ventilation system is a result of differences in pressure. In a supply system, the pressure created by the system is in addition to the atmospheric pressure in the work place. In an exhaust system, the objective is to lower the pressure in the system below the atmospheric pressure. General Principles 38 Types Of Pressures In A Ventilation Systems Three types of pressures are of importance in ventilation work. They are: Static pressure Velocity pressure Total pressure General Principles 39 Basic Definitions Air density It can be defined as the mass per unit volume of air, (lbm/ft3 or kg/cu.m. ). at standard atmosphere (p=14.7 psfa or 760mm of Hg ), room temperature (70 F or 21 C) and zero water content. The value of ρ=0.075 lbm/ft3 or 1.20kg/cu.m. Example Calculate using chart IU example Calculate density of Air at T =150 o F and 5,000 feet altitude Solution from chart d=0.72 therefore density at STP*d 0.075lbs/cu.t * 0.72 = 0.054 lbs/cu.ftr SI unit example Calculate density of air at temp of 35 Celcius and 1.00km altitude. Solution STP Densityof air =1.20kg/cu.m *d solution is 1.20 *0.85 from table =1.02 kg/cu.m. General Principles 40 Why is air considered incompressible in Industrial Ventilation design problems? The differences in pressure that exist within the ventilation system itself are small when compared to the atmospheric pressure in the room. Because of the small differences in pressure, air can be assumed to be incompressible. Since 1 lb/in2 = 27 inches of water, 1 inch = 0.036 lbs pressure or 0.24% of standard atmospheric pressure. Thus the potential error introduced due to this assumption is also negligible. General Principles 41 Basic Definitions Pressure It is defined as the force per unit area. Standard atmospheric pressure at sea level is 29.92 inches of mercury or 760 mm of mercury or 14.7 lb/sq.inch. General Principles 42 Pressure Relationships Static Pressure It is defined as the pressure in the duct that tends to burst or collapse the duct and is expressed in inches of water gauge (“wg). SP acts equally in all directions SP can be negative or positive General Principles 44 Static Pressure Flow Static pressure (SP) is exerted in all directions. SP Static pressure can be positive or negative. Positive static pressure results in the tendency of the air to expand. Negative static pressure results in the tendency of the air to contract. For example, take a common soda straw, and put it in your mouth. Close one end with your finger and blow very hard. You have created a positive static pressure. However, as soon as you remove your finger from the end of the straw, the air begins to move outward away from the straw. The static pressure has been transformed into velocity pressure, which is positive. General Principles 46 Velocity Pressure It is defined as that pressure required to accelerate air from rest to some velocity (V) and is proportional to the kinetic energy of the air stream. VP acts in the direction of flow and is measured in the direction of flow. VP represents kinetic energy within a system. VP is always positive. General Principles 47 Velocity Pressure Flow Velocity Pressure (VP) is kinetic (moving pressure) resulting from air flow. SP VP Velocity Pressure VELOCITY PRESSURE (VP) VP = (V/4005)2 or V = 4005√VP Where VP = velocity pressure, inches of water gauge (“wg) V = flow velocity, fpm VP = (V/4.043)2 or V = 4.043√VP Where VP = velocity pressure, mm of water gauge (“wg) V = flow velocity, mps General Principles 49 Velocity Pressure VELOCITY PRESSURE (VP) considering correction for density VP = (V/4005)2 d or V = 4005√VP/d Where VP = velocity pressure, inches of water gauge (“wg) V = flow velocity, fpm 530 BP 294 BP d=------ * ---- (in IU) or ----- * ----- (SI Unit) F + 460 29.92 C + 273 760 F and C temp inFer or Cel density correction factor normally used 0.625at &km and temp 93o C or less than depends on elevation and Temperature of gas (range 1.26 to 0.6250 VP = (V* /4.043)2 d or V = 4.043√VP/d Where VP = velocity pressure, mm of water gauge (“wg) V = flow velocity, mps General Principles 50 Exercises Estimate Density Correction factor of an air at temperature of100 o F and Elevation of 2000 ft above Mean sea Level (here barometric pressure bp is 27.8 inches of Hg) 530 BP 530 27.8 d=------ * ---- (in IU) or ----- * ----- (I Unit) =0.88 F + 460 29.92 100 + 460 29.92 F and r Show the Use of chart char no.6 Estimate Density Correction factor of an air at temperature of 66 o C and Elevation of 1525m above Mean sea Level (here barometric pressure bp is 722of Hg) 294 722 d=----- * ----- (SI Unit) = 0.72 Using Chart no. 6 66 + 273 760 Example on Velocity calculations 1. The average velocity pressure of an air stream in a duct is 1.00inch w.g.. What is is average velocityu Assuming that Air is at STP and density correction is 1 : solution of the example V = 4005√VP /d V= 4005 (1.0/1.0) 0.5 =4005fpm 2. The central velocity pressure of an air stream measured is 12 mm of mercury. What is its central velocity ? (assuming d=1) Solution of problem V = 4.043√VP/d 4.043(12/1)0.5 = 14 mps Give Exercise here as home work and assignments SAMPLE PROBLEM #1 Velocity Pressure Given: V = 4005 VP/df V = 2200 fpm df = 0.075 lbs./ cu ft = 1 Solve for VP in inches water gauge 2200 fpm = 4005 VP/df • .55 = VP • .302” w.g. = VP Relationship between VP and ρ, density V = 1096 VP/ ρ What if… • If VP = 1” wg • If STP, ρ = 0.075 lb/ft3 V = 1096 1.00/0.075 = 4002 fpm • V = 4005 fpm @ VP = 1.00 inches of water gauge. Solve for V at STP The average velocity pressure in a duct is VP = 1.00” w.g. What is the average velocity, V? (Assume standard conditions, ρ = 0.075 lbs./cu ft). Given: V = 1096 VP/ ρ VP = 1.00” w.g. ρ = 0.075 lbs./cu ft Total Pressure TP = SP + VP It can be defined as the algebraic sum of the static as well as the velocity pressures SP represents the potential energy of a system and VP the kinetic energy of the system, the sum of which gives the total energy of the system TP is measured in the direction of flow and can be positive or negative General Principles 55 Total Pressure Flow SP VP TP Total pressure (TP) is the algebraic sum of the VP and SP. Pressure Measurements in ducts Relationships Explained Calculation of Total pressures Total pressure TP -7.4 = Static Pressure SP + Velocity pressure VP -8.1 +2.0 -9.4 +6.9 5 +2.00 7.2 -3.6 5,.2 How do you measure the Pressures in a ventilation system? The manometer, which is a simple graduated U-shaped tube open, at both ends, an inclined manometer or a Pitot tube can be used to measure Static pressure. The impact tube can be used to measure Total pressure. The measurement of Static and Total pressures using manometer and impact tube, will also indirectly result in measurement of the Velocity pressure of the system. General Principles 60 Basic Definitions Perfect Gas Equation: P = ρRT Where P = absolute pressure in pounds per square foot absolute (psfa). ρ = gas density in lbm/ft3. R = gas constant for air. T = absolute temperature in degree Rankin. For any dry air situation ρT = (ρT)std ρ = ρstd(Tstd/T) = 0.075 (460+70)/T = 0.075 (530/T) General Principles 61 Basic Definitions Volumetric Flow Rate The volume or quantity of air that flows through a given location per unit time Q=V*A or V = Q /A or A = Q/V Where Q = volume of flow rate in cfm V = average velocity in fpm A = cross-sectional area in sq.ft General Principles 62 Volumetric Flow Rate • The amount of air going through a system at a certain point –Q – Given in Cubic Feet Per Minute (CFM) • The amount of air flowing through any point has to be the same – Volume of air has to be the same, but the area and the velocity do no remain the same » If you increase the area you decrease the velocity Q2 Q1 Q3 Basic Definitions • Velocity – Flow rate of air through duct • V(fpm) – Velocity = 4005 x Square Root of Velocity Pressure » V = 4005 VP • Area – Area of duct • A(ft²) • Volumetric Flow Rate = – Q(cfm or ft3/min)=VA Velocity x Area Example The cross-sectional area of a duct is 2.75 sq.ft.The velocity of air flowing in the duct is 3600 fpm. What is the volume? From the given problem A = 2.75 sq. ft. V = 3600 fpm We know that Q=V*A Hence, Q = 3600 * 2.75 = 9900 cfm General Principles 65 Example • The area of a of a round duct is 2.445sq.ft . The average velocity of air flowing in duct is V= 3500fpm at standard conditions . What is Q? SOLUTION Q=V*A 3500fpm * 2.445sq.ft =8557.5 scfm say 8600 scfm for significant figure Example in SI Units • The diameter of a round duct is 25cm . The average velocity of air flowing in duct is V= 21mps at standard conditions . What is Q? SOLUTION A= ∏D2/4 =3.14(0.25)2/4 = 0.0491sq.m. Q=V*A 21mps * 0.0491 =1.04 scms Example in SI System The cross-sectional area of a duct is 27500 mm2.The velocity of air flowing in the duct is 10.00 mps. What is the volume? From the given problem A = 27500 sq. mm. V = 10 mps We know that Q=V*A Hence, Q = 27500 * 10 /104 = 2.75 cumecs Air Changes per minute (ACM) [or air changes per hour (ACH)] is generally used as a way to measure the dilution ventilation rate. Air exchange rate means replacing the entire volume of air in the workspace in one minute or one hour. The following formula can be used to determine the air exchange rate: Number of air changes per hour = Outside air intake rate in cubic feet per minute (cfm) x 60 Volume of the work space in cubic feet (ft3 ) In other words: Outside air intake rate in cubic feet per minute (cfm) x 60 = Volume of the work space in cubic feet (ft3 ) Required number of air changes per hour For example if the air flow rate required in a workspace which is 40 feet long, 40 feet wide and 12 feet high, volume of the work space is 40 x 40 x 12 = 19,200 cubic feet. Air flow rate required per ACH = 19,200 / 60 = 320 cfm Or, air flow rate required per ACM = 19,200 cfm Or, if the ceiling height is 20 feet high then the room volume is 40 feet X 40 feet X 20 feet high= 32,000 cubic feet and the required air flow rate will be as follows: Air flow rate required per ACH = 32,000 / 60 = 533 cfm Or, air flow rate required per ACM = 32,000 cfm Basic Definitions Reynolds number R = ρDV/μ Where ρ = density in lbm/ft3 D = diameter in ft V = velocity in fpm μ = air viscosity, lbm/s-ft General Principles 71 Considering Losses now • DUCT LOSSES: – Friction Losses – is due to little complicated and is function of duct velo, duct diam, air density air viscocity and surface ruoghness of duct which combined in to a dimensionless Number R or Rn Reynolds number R = ρDV/μ Where ρ = density in lbm/ft3 D = diameter in ft V = velocity in fpm μ = air viscosity, lbm/s-ft Moody has prepared a diagram combining all together This effect is given by a derived unit Relative roughness = Absolute surface roughness (k) of a particular material of duct / ------------------------------------------------------------------------------------------( to) duct diameter(D) Some standard value of absolute surface roughness used in ventilation system are given in the Next slide which was combined by L.F. Moody in the form a single chart Which give value of Reynold’s number and friction factor “f” Darcy Weisbach Friction Coefficient Equation Hf or hL = f (L/d)VP Where hL Or hf = friction losses in a duct, “wg f = friction coefficient (dimensionless) L = duct length, ft d = duct diameter, ft VP = velocity pressure , ”wg (Churchil has given formula for f f = 8 [{8/Re} 12 + (A+ B) -3/2]1/12 A and B are also has its own relationship ) General Principles 75 Duct Losses Typical equation of losses in ducts based on Wright (V/1000) 1.9 hL Or hf = 2.74----------------D1.22 General Principles 76 Darcy Weisbach Friction Coefficient Equation hf = f (L/d)VP Where hf = friction losses in a duct, “wg f = friction coefficient (dimensionless) L = duct length, ft d = duct diameter, ft VP = velocity pressure,”wg General Principles 77 Duct Losses Types of losses in ducts Friction losses Dynamic or turbulence losses General Principles 78 Duct Losses Friction losses Factors effecting friction losses: Duct velocity Duct diameter Air density Air viscosity Duct surface roughness General Principles 79 Duct Losses Dynamic losses or turbulent losses Caused by elbows, openings, bends etc. In the flow way. The turbulence losses at the entry depends on the shape of the openings Coefficient of entry (Ce) For a perfect hood with no turbulence losses Ce = 1.0 I.E V = 4005ce√VP = 4005 √VP General Principles 80 Duct Losses Turbulence losses are given by the following expression Hl= FN*VP Where FN = decimal fraction General Principles 81 The diagram in next slide is based on standard air 0.075 lb/ft3 in clean round galvanized metal ducts. With standard conditions and assumptions of 1 inch water = 248.8 N/m2 (Pa)= 0.0361 lb/in2 (psi) = 25.4 kg/m2 = 0.0739 in mercury 1 ft3/min (cfm) = 1.7 m3/h = 0.47 l/s 1 ft/min = 5.08x10-3 m/s 1 inch = 25.4 mm = 2.54 cm = 0.0254 m = 0.08333 ft The friction loss in a 20 inches duct with air flow 4000 cfm can be estimated to approximately 0.23 inches water per 100 feet duct as shown in the diagram below. The air velocity can be estimated to approximately 1850 feet per minute. Using SI System The same diagram can be prepared as shown below 1 m/s = 196.85 ft/min 1 m3/s = 3600 m3/h = 1000 dm3(liter)/s = 35.32 ft3/s = 2118.9 ft3/min = 13200 Imp.gal (UK)/min = 15852 gal (US)/min 1 mm H2O = 9.81 Pa = 9.807x10-6 N/mm2 = 0.0987 10-3 bar = 1 kp/m2 = 0.09678 10-3 atm = 1.422 10-3 psi (lbf/in2) Example - Air Duct and Friction Loss The friction loss in a 500 mm main duct in comfort system with air flow 1 m3/s can be estimated as indicated below to 0.05 mm H2O/m (~ 0.5 Pa/m). Example - Air Duct and Friction Loss The friction loss in a 500 mm main duct in comfort system with air flow 1 m3/s can be estimated as indicated below to 0.05 mm H2O/m (~ 0.5 Pa/m). Fitting Losses Entry ,elbow, exit and other fittings produce loss in total pressure which is calculated by two methods (1) Velocity pressure method Hl =F VP ; F =coef (2) The equivalent length method Multiple Hood Exhaust System It is observed that Four Basic Components of a Local Exhaust Ventilation System (LEV) • Hood • Duct System • Air Cleaning Device • Fan This is required as part of topic4 in detail Effects of Airflow of Blowing and Exhausting. Air blown from a small opening retains its directional effect for a considerable distance beyond the plane of the opening. Process must be in proximity to the exhaust hood. Terminal Or Settling Velocity V = 0.0052(S.G)D2 Where D = particle diameter in microns S.G = specific gravity V = settling velocity in fpm General Principles 92 IH676 INDUSTRIAL VENTILATION TOPIC NO3 3.General Industrial Ventilation 3.1 Introduction, Dilution Ventilation Principles, Dilution Ventilation for Health 3.2 Mixtures-Dilution Ventilation for Health 3.3 Dilution Ventilation for Fire and Explosion 3.4 Ventilation for Heat control, Heat Balance and Exchange 3.5 Ventilation system General Dilution Ventilation The supply and exhaust of air in a building Types of general dilution ventilation: Type1: dilution ventilation (D.V.) D.V. Is the dilution of contaminated air with uncontaminated air for controlling potential airborne health hazards, fire and explosive conditions, odors and nuisance type contaminants D.V. Also includes the control of airborne contaminants such as vapors, gases and particulates generated within tight buildings D.V. Is not as satisfactory for health hazard control as is local exhaust ventilation Type 2 : heat control ventilation It is the control of indoor atmospheric conditions found in hot industrial environments. The purpose is to prevent discomfort or injury to workers General Dilution Ventilation 94 Dilution Ventilation for Health Dilution ventilation is generally used to control the vapors from organic liquids with a TLV of 100 ppm or higher. The limiting factors for D.V. For health are: The quantity of contaminant generated must not be too great or the air flow rate necessary for dilution will be impractical. Workers must be at an appropriate distance from the contaminant source or the exposed contaminant must be in sufficiently low concentrations so that workers will not have an exposure in excess of the established TLV. The toxicity of the contaminant must be low. The emission rate of contaminants must be reasonably uniform. General Dilution Ventilation 95 Parameters Required for Determination of Dilution Ventilation Rates Solvent vapor per minute (i.E. Evaporation rate ) Specific gravity of liquid Molecular weight Acceptable health standard (threshold limit value i.E. TLV) K factor for incomplete mixing General Dilution Ventilation 96 General Dilution Ventilation Equation Rate of accumulation = Rate of generation – Rate of removal Vdc = Gdt – Q’Cdt Where V = Volume of room G = Rate of generation Q’ = Effective volumetric flow rate C = Concentration of gas or vapor in ppm t = time For steady state condition, change in concentration, dC = 0 Gdt = Q’Cdt For constant concentration C and uniform generation rate G, the above equation may be integrated as Q’ = G/C Now, G = (403 * SG * ER)/MW General Dilution Ventilation 97 General Dilution Ventilation Equation Q’ = (403 * 106 * SG * ER)/MW * C Where SG = Specific gravity ER = Emission rate in pints/minute MW = molecular weight G = Rate of generation in cfm C = Concentration of gas or vapor in ppm Actual Ventilation Rate Q = Q’ * K Where K = factor for incomplete mixing and lies between 1 and 10 and depends on: Efficiency of mixing Toxicity of chemicals Duration of the process General Dilution Ventilation 98 Contaminant Concentration Build Up Vdc = Gdt - Q’Cdt Rearranging the terms and integrating from time t1to t2 and concentration C1to C2 , we get ln[(G-Q’C2 )/ [(G-Q’C1 ) = -Q’/V(t2-t1) Δt = t2 - t1 Δt = -V/Q’ * ln [(G-Q’C2 )/ [(G-Q’C1 ) If initial concentration C1 = 0 and Q’ = Q/K then Δt = K(V/Q)ln [G )/ [G-((Q/K)C2 )] Note: C is in parts /106 General Dilution Ventilation 99 Rate of Purging For this case, rate of contaminant generation G = 0 VdC = -Q’Cdt dC/ C = (-Q’/V)dt Integrating from time t1to t2 and concentration C1to C2 , we get ln(C2 / C1) = -Q’/V(t2-t1) t2 - t1 = -(V/Q’) ln(C2 / C1) If initial time t1=0 then t2 = -(V/Q’) ln(C2 / C1) = -(V/Q’) ln(C1 / C2) Q’= Q/K t2 = K(V/Q) ln(C1 / C2) Where t2=time, minutes General Dilution Ventilation 100 Some practical example Area of window opening = length x width Area = 0.5 m x 0.5 m = 0.25 m2 Air velocity through window measured by vaneometer = 1 m/s Flow rate = Open window area x air velocity = 0.25 m2 x 1 m/second = 0.25 m3/s x 3,600 seconds per hour = 900 m3 / hour Room volume = width x depth x height Volume of room = 3 m wide x 5 m deep x 3 m high = 45 m3 width x depth x height = 45 m3 ACH = Air flow rate divided by room volume = 900 m3/hour = 20 ACH 45 m3 Area of open windows == 2 m2 Window closed =1 m2 Average air velocity 0.15 m/sec Average Flow Rate = Average air velocity 0.15 m/sec X Area of windows 2 m2 X 3,600 sec/h = 1,080 m3 / h Window area = length x width = 0.25 m2 Air velocity through window= 1 m/s Air flow rate = window area x air velocity = 900 m3/h Door 0.20 m/s 0.10 m/s Average air velocity = 0.20 +0.10 m/s 2 =0.15 m/sec Example N02 Room volume 4m x 4m x 2.5 m =40 m3 ACH = Air flow rate divided by room volume = 300 m3/hour = ACH 40 m3 Flow/ volume 40 m3 40 1 40 m3 200 5 40 m3 300 7.5 40 m3 600 15 m3 x h Flow/ volume Mixtures-dilution Ventilation for Health When two or more hazardous substances are present, then their combined effect known as the additive effect should be given primary consideration If (C1/TLV1) + (C2/TLV2) +……… (Cn/TLVn) > 1 then the threshold limit of the mixture is considered to be exceeded Where C = observed atmospheric concentration TLV = corresponding threshold limit General Dilution Ventilation 104 Ventilation for Heat Control History of heat stress Steel industry Glass industry Mining industry Paper industry Heat load on a person Metabolism Conduction Convection Radiation Evaporation General Dilution Ventilation 105 Heat Balance and Exchange delta s = (M – W) + C + R - E delta s = change in body heat content (M-W) = total metabolism C = convection heat exchange R = radiative heat exchange E =evaporative heat loss C and R are positive if delta s increases in heat Data required: Measurement of metabolic heat production Air temperature Air water vapor pressure Wind velocity Mean radiant temperature General Dilution Ventilation 106 Methods of Heat Exchange Convection Radiation Evaporation Convection C = 0.65Va0.6 (ta-tsk) Where C = convective heat exchange, Btu/h Va = air velocity, fpm ta = air temperature, F tsk = mean weighted skin temperature, usually assumed to be 95 F General Dilution Ventilation 107 Methods of Heat Exchange Radiation R = 15.0 (tw - tsk) Where: R = radiant heat exchange , Btu/hr tw = mean radiant temperature,F tsk = mean weighted skin temperature(usually 95 F) General Dilution Ventilation 108 Methods of Heat Exchange Evaporation E = 2.4Va0.6(ρsk - ρa) Where: E = evaporative heat loss, Btu/h Va = air velocity, fpm ρa = water vapor pressure of ambient air,mm Hg ρsk= water vapor pressure on the skin, (assumed to be 42 mm Hg at a 95 F skin temperature) General Dilution Ventilation 109 Acute Heat Disorders 1. Heat stroke A major disruption of central nervous function Lack of sweating Rectal temperature > 410C Treatment Placing the patient in a shady area Removing the outer clothing Wetting the skin Increasing air movement Professional help General Dilution Ventilation 110 Natural ventilation Natural ventilation is based on the principle that the difference in pressure between the air inlet and exhaust air vents in a building allows natural air exchange to take place. The pressure differences arise due to: the buoyancy forces in the building caused by differences in density between the air in the building and the outside air, and the difference in height between the air inlet and exhaust air vents, the air currents in the building. Accordingly, the volume of air flowing through the building depends on the surplus heat in the building – caused by the convection heat that is emitted into the room air (internal cooling load), the external cooling load (transmission through insolation), wind speed, wind direction and building geometry. The volume of air can be controlled and maintained within fixed parameters according to this principle. Fig. 1 and Fig. 2 in next slide show a simplified natural ventilation scheme. The neutral plane is located where internal and external pressure is equal. Vents are not effective at this point. Above the neutral plane, internal pressure is higher than external pressure, and this is where the exhaust air vents are located. Underneath the neutral plane, external pressure is higher than internal pressure, which is why the fresh air vents are located here. When designing a natural ventilation system, it is necessary to predetermine the height of the neutral plane and ascertain the proportion of pressure difference that is available to overcome flow losses in the air inlet vents and the proportion that will be used by the exhaust air vents. It is always necessary to calculate the position of the neutral plane. A B His concentration has lately turned to his ‘Takeaway’ designs, which are factory produced residential houses custom designed to the client’s requirements. As stated by his own website his main objectives as an architect are: Air flow and ventilation systems Site aspect to suit the climatic and environmental conditions Provision for natural light and shade. (Gabriel Poole, 2009 ) Concept A "Wind can blow air through openings in the wall on the windward side of the building, and suck air out of openings on the leeward side and the roof. Temperature differences between warm air inside and cool air outside can cause the air in the room to rise and exit at the ceiling or ridge, and enter via lower openings in the wall. Similarly, buoyancy caused by differences in humidity can allow a pressurized column of dense, evaporatively cooled air to supply a space, and lighter, warmer, humid air to exhaust near the top." Concept B It is possible to design a building in such a way that the wind sucks the stale air out and draws fresh air in, using the difference in air pressure at different heights to create a flow of air. When this is done as part of an overall energy strategy for a building, it can help cut the electricity needed to keep the building running. Such ‘passive’ or ‘natural’ ventilation systems are typically associated with the design of new buildings but there are also cases where existing buildings have been adapted using the same principles. Cross-section of a hypothetical educational facility with hybrid ventilation. 1Natural ventilation through open windows during mild weather. 2. South-oriented solar collectors or airflow windows preheat outdoor air during winter months. 3. Warm air is delivered mechanically to north-oriented rooms. 4. Air is extracted by stack effect through a central atrium. 5. Exposed thermal mass. 6. Glazed buffer zone admits natural light and allows heat recovery of vitiated air before it is extracted outside by stack and/or Venturi effects. 7 Standards allows unlimited operable window area between classrooms and corridors if room/exit distance is calculated from any point in the building. Originally ventilators were part of the fabric of an industrial building This was followed by separately manufactured products such as ridge vents Benefits of Natural Ventilation • Virtually no maintenance • Silent operation • Low operational cost • Long life span • Not liable to breakdown • Limited structural work necessary • Can allow the entry of daylight Natural ventilation is the process of supplying and removing air by means of purposeprovided aperture (such as openable windows, ventilators and shafts) and the natural forces of wind and temperature-difference pressures. Natural ventilation may be divided into two categories: Controlled natural ventilation is intentional displacement of air through specified openings such as windows, doors, and ventilations by using natural forces (usually by pressures from wind and/or indoor-outdoor temperature differences). It is usually controlled to some extent by the occupant. Infiltration is the uncontrolled random flow of air through unintentional openings driven by wind, temperature-difference pressures and/or appliance-induced pressures across the building envelope. In contrast to controlled natural ventilation, infiltration cannot be so controlled and is less desirable than other ventilation strategies, but it is a main source of ventilation in envelope-dominated buildings. Natural ventilation devices 1 High-efficiency ventilation: The science and design of curved turbine blades, as well as excellent low resistance bearings, even in the breeze can continue to operate under, and constantly indoor stale air exhaust 2 Reinforcement corrosion-resistant stainless steel body: high-quality 304 stainless steel body, and can withstand a long period of wind and rain, can resist the erosion of corrosive gases indoors, excellent low resistance bearings sealed, durable, eternal lubrication , without the need for maintenance; 3 Simple and quick to install: Due to the unique angle-pipe neck design, the ventilation device can be used in different tilt angles (0 ° ~ 22.5 °) roof, significantly reducing installation costs; Principles of Natural Ventilation For air to move into and out of a building, a pressure difference between the inside and outside of the building is required. The resistance to flow of air through the building will affect the actual air flow rate. In general, controlled natural ventilation and infiltration are driven by pressure difference across the building envelope. The pressure difference is caused by: 1. wind (or wind effect); 2. difference in air density due to temperature difference between indoor and outdoor air (stack or chimney effect); or 3. combination of both wind and stack effects. Wind effect When air flow is due to wind, air enters through openings in the windward walls, and leaves through openings in the leeward walls. The pressure distribution patterns due to wind in a number of cases are illustrated in Wind pressures are generally high/positive on the windward side of a building and low/negative on the leeward side. The occurrence and change of wind pressures on building surfaces depend on: wind speed and wind direction relative to the building; the location and surrounding environment of the building; and shape of the building. Mathematically, pressure on building surfaces may be expressed as: where Pw = mean pressure on the building surface (N/m2 or Pa) Po = static pressure in undistributed wind (N/m2 or Pa) vw = mean wind velocity (m/s) = density of air (kg/m3) Cp = surface pressure coefficient Stack effect When air movement is due to temperature difference between the indoor and outdoor, the flow of air is in the vertical direction and is along the path of least resistance. The temperature difference causes density differentials, and therefore pressure differences, that drive the air to move. During the winter season (see Figure 2a), the following stack effect occurs: indoor temperature is higher than outdoor temperature; the warmer air in building then rises up; the upward air movement produces negative indoor pressure at the bottom; positive indoor pressure is created on the top; warmer air flows out of the building near the top; and the air is replaces by colder outside air that enters the building near its base. During the summer season (see b), the reverse occurs when indoor temperature is lower than outdoor temperature. Figure below shows stack effect that may occur in different forms of buildings, including a building with no internal partition, a building with airtight separation of each storey, and an ideal building with vertical shafts and horizontal openings. When thermal force is acting alone, a neutral pressure level (NPL) exists, where the interior and exterior pressures are equal. At all other levels, the pressure difference between the interior and exterior depends on the distance from the neutral pressure level and the difference between the densities of inside and outside air. where Ps = pressure difference due to stack effect (N/m2 or Pa) = density of air (kg/m3) 2 g = gravitational constant = 9.81 m/s h = height of observation (m) hneutral = height of neutral pressure level (m) T = absolute temperature (K) (subscripts i = inside and o = outside) Combined effect of wind and temperature difference In most cases, natural ventilation depends on a combined force of wind and stack effects. The pressure patterns for actual buildings continually change with the relative magnitude of thermal and wind forces. Figure below shows the combined effect of wind and thermal forces. The pressures due to each effect are added together to determine the total pressure difference across the building envelope. The relative importance of the wind and stack pressures in a building depends on building height, internal resistance to vertical air flow, location and flow resistance characteristics of envelope openings, local terrain, and the immediate shielding of the building structure. Design for Natural Ventilation The design of controlled natural ventilation systems requires identification of the prevailing wind direction, the strategic orientations and positions of openings the building envelope. These openings include windows, doors, roof ventilators, skylights, vent shafts, and so forth. Ventilation rates When designing a ventilation system, the ventilation rates are required to determine the sizes of fans, openings, and air ducts. The methods that can be used to determine the ventilation rates include: (a) Maximum allowable concentration of contaminants A decay equation can be used to describe the steady-state conditions of contaminant concentratio and ventilation rate, like this Ci = Co + F / Q where Ci = maximum allowable concentration of contaminants Co = concentration of contaminants in outdoor air F = rate of generation of contaminants inside the occupied space (l/s) Q = ventilation rate (l/s) (b) Heat generation The ventilation rate required to remove heat from an occupied space is given by: where H = heat generation inside the space (W) Q = ventilation rate (l/s) cp = specific heat capacity of air (J/kg.K) = density of air (kg/m3) Ti = indoor air temperature (K) To = outdoor air temperature (K) (c) Air change rates Recommended air change rates Most related professional institutes and authorities have set up recommended ventilation rates, expressed in air change per hour, for various situations. The ventilation rate is related to the air change rate by the following equation: where Q = ventilation rate (l/s) V = concentration of contaminants in outdoor air ACH = air change per hour Table here gives some recommended air change rates for typical spaces. Table in next slide provides some examples of outdoor air requirements for ventilation Recommended air change rates Space Carparks Kitchen Lavatory Bathrooms Boiler rooms Air change rates per hour 6 20 - 60 15 6 15 - 30 Outdoor air requirements for ventilation Note: Data source: ASHRAE Standard 62-198 Outdoor air requirements for ventilation Application Estimated maximum Outdoor air requirements occupancy (persons per 100 (l/s/person) m2 floor area) Offices - office space - conference room Retail's Stores - street level - upper floors/arcades 7 50 10 10 30 20 5 5 50 150 20 8 8 8 10 20 13 15Note: Data source: Education - classroom - auditorium - library Hospitals - patient rooms - operating rooms ASHRAE Standard 62-1989, Ventilation for Acceptable Indoor Air Quality. Flow caused by wind Major factors affecting ventilation wind forces include: average wind speed; prevailing wind direction; seasonal and daily variation in wind speed and direction; local obstructing objects, such as nearby buildings and trees; position and characteristics of openings through which air flows; and distribution of surface pressure coefficients for the wind. Natural ventilation systems are often designed for wind speeds of half the average seasonal velocity because from climatic analysis there are very few places where wind speed falls below half the average velocity for many hours in a year. The following equation shows the air flow rate through ventilation inlet opening forced by wind: where Q = air flow rate (m3/s) A = free area of inlet openings (m2) v = wind velocity (m/s) Cv = effectiveness of the openings (assumed to be 0.5 to 0.6 for perpendicular winds and 0.25 to 0.36 for diagonal winds) Flow caused by thermal forces If the building's internal resistance is not significant, the flow caused by stack effect may be estimated by: where Q = air flow rate (m3/s) K = discharge coefficient for the opening (usually assumed to be 0.65) A = free area of inlet openings (m2) h = height from lower opening (mid-point) to neutral pressure level (m) Ti = indoor air temperature (K) To = outdoor air temperature (K) Guidelines for natural ventilation a natural ventilation system should be effective regardless of wind direction and there must be adequate ventilation even when the wind does not blow from the prevailing direction; inlet and outlet openings should not be obstructed by nearby objects; windows should be located in opposing pressure zones since this usually will increase ventilation rate; a certain vertical distance should be kept between openings for temperature to produce stack effect; openings at the same level and near the ceiling should be avoided since much of the air flow may bypass the occupied zone; architectural elements like wingwalls, parapets and overhangs may be used to promote air flow into the building; topography, landscaping, and surrounding buildings should be used to redirect airflow and give maximum exposure to breezes; in hot, humid climates, air velocities should be maximised in the occupied zones for bodily cooling; to admit wind air flow, the long façade of the building and the door and window openings should be oriented with respect to the prevailing wind direction; if possible, window openings should be accessible to and operable by occupants; vertical shafts and open staircases may be used to increase and generate stack effect; openings in the vicinity of the neutral pressure level may be reduced since they are less effective for thermally induced ventilation; if inlet and outlet openings are of nearly equal areas, a balanced and greater ventilation can be obtained. Hybrid Ventilation In parallel with the hybrid heating research, NRC-IRC is using the upgraded test facility to study combinations of natural and mechanical ventilation. This project provides the opportunity to ensure that innovative hybrid ventilation strategies will be suitable for houses, with or without good indoor air distribution provided by the (forced-air) heating system. This is an important piece of work because ventilation and air-conditioning can account for up to 50% of residential energy consumption and have a direct impact on occupants' health and comfort Natural ventilation may result in too little or too much fresh air exchange, and may waste energy in heating or cooling a space. Mechanical ventilation is easily controlled and enables heat recovery and filtration but it consumes electrical energy and thereby promotes greenhouse gas emissions. Hybrid ventilation, combining the advantages of both natural and mechanical ventilation, may offer a way to reduce the energy used for building ventilation. General Ventilation • A method of improving or maintaining the quality of air in the work environment with airflow • A room or an entire building is flushed by supplying and exhausting large volumes of air throughout the area 1. Supply or forced ventilation 2. Exhaust or induced ventilation General or Dilution Ventilation 1. Natural Ventilation 2. Mechanical Ventilation Preferred if significant health hazards exist Dilution Ventilation (DV) • DV consists of general ventilation • Uncontaminated outside air + inside air = diluting and reducing the concentration of air contaminants to acceptable levels to which a worker can be safely exposed for eight hours a day Natural Ventilation Calculation of rate of ventilation air flow Q = H/(60 * CP * ρ * Δt) = H/1.08 * Δt Where H = Heat removed in Btu/hr Δt = indoor outdoor temperature difference(oF) CP = 0.245 Btu/lb/ oF ρ = 0.075 lb/ft3 Natural Ventilation 149 Flow Due to Thermal Forces (Stack Effect) Q = C * K* A * √ ( h * [ ( ti – to ) / ti ] ) Q = air flow in cfm A = free area of inlets or outlets (assumed equal) in ft2 h = height from inlets to outlets, ft ti = indoor air temperature, oF to = outdoor air temperature, oF C = Constant of proportionality =14.46 K = 65% or 0.65 for effective openings = 50% or 0.50 for unfavorable conditions Substituting the values for C and K the equation reduces to Q = 9.4* A * √ ( h * [ ( ti – to ) / ti ] ) Q = 7.2 * A * √ ( h * [ ( ti – to ) / ti ] ) (for effective openings) (for unfavorable conditions) When to> ti replace denominator in equation with to. Assumptions:- 1. No significant building internal resistance 2. Equation is valid for temperatures ti and to close to 80oF Natural Ventilation 150 Factors affecting flow due to wind Average velocity Prevailing direction Seasonal and daily variation of wind speed & direction Terrain features (local) Natural Ventilation 151 Calculation of Air Flow(due to Wind) Q = EAV Q = air flow in ft3/min A = free area of inlet openings in ft2 V = wind velocity in ft/min E = effectiveness of openings = 0.5-0.6 perpendicular winds = 0.25-0.35 diagonal winds V for design practice = 1/2*seasonal average Natural Ventilation 152 Flow Due to Combined Wind and Stack Effect When both forces are together, even without interference, resulting air flow is not equal to the two flows estimated separately. Flow through any opening is proportional to the square root of the sum of heads acting on that opening. Wind velocity and direction, outdoor temperature, and indoor distribution cannot be predicted with certainty, and refinement calculations is not justified. A simple method is to calculate the sum of the flows produced by each force separately. Then using the ratio of flow produced by the thermal forces to the aforementioned sum, the actual flow due to the combined forces can be approximated. When the two flows are equal, actual flow is about 30% greater than the flow caused by either force. Natural Ventilation 153 Types of Natural Ventilation Openings Windows : There are many types of windows. Windows sliding vertically, sliding horizontally, tilting, swinging. Doors, monitor openings and skylights. Roof Ventilators (weather proof air outlet). Stacks connecting to registers. Specially designed inlet or outlet openings. Natural Ventilation 154 Natural Ventilation Rules 1. Buildings and ventilating equipment should not usually be oriented for a particular wind direction. 2. Inlet openings should not be obstructed by buildings , trees, signboards, or indoor partitions. 3. Greatest flow per unit area of total opening is equal to inlet and outlet openings of nearly equal areas. 4. For temperature difference to produce a motive force, there must be vertical distance between openings; vertical distance should be as great as possible. 5. Openings in the vicinity of the neutral pressure level are least effective for ventilation. 6. Openings with areas much larger than calculated are sometimes desirable(e.g.hot weather,increased occupancy). The openings should be accessible to and operable by occupants. Natural Ventilation 155 Infiltration Infiltration is air leakage through cracks and interstices, around windows and doors, and through floors and walls into a building Leakage rate (houses)0.2 to 1.5 air changes /hr in winter Infiltration through a wall Q = C*(ΔP)n Q = Volume flow rate of air ft3/min C = Flow coefficient(Volume flow rate per unit length of crack or unit area at a unit pressure difference) ΔP = Pressure difference n = Flow exponent 0.5 –1.0 normally 0.65 Natural Ventilation 156 Pressure Difference Due to Thermal Forces Pc = 0.52*P*(1/To-1/Ti). Pc = theoretical PC = pressure difference across enclosure due to chimney effect(inches of water). P = atmospheric pressure lb/sq.inches. h = distance from neutral pressure level or effective chimney height. To = absolute temperature outside 0R. Ti = absolute temperature outside 0R. Apply for character of interior separations correction. Natural Ventilation 157 Infiltration Air moves in and out of buildings at varying rates depending upon a number of factors relating to both the structure and the local meteorological conditions. Two terms are: infiltration and ventilation. Both are measured as air exchange rate, or air changes per hour (ACH). The ASHRAE defines infiltration as “uncontrolled airflow through cracks and interstices, and other unintentional openings.” Infiltration occurs because no building is completely airtight; wind pressures and temperature create driving forces which push or draw the outdoor air through openings into the building. Infiltration is the rate of exchange of outdoor air with the entire volume of indoor air, quantitated as ACH. Natural Ventilation 158 Factors Affecting Air Infiltration Type of structure and construction Meteorology Heating & cooling systems Occupant activity Structural parameters Quality of construction Materials of construction Condition of the structure Meteorological parameters The airflow rate due to infiltration depends upon pressure differences between the inside and outside of the structure and the resistance to flow through building openings Natural Ventilation 159 Wind Effects Shell and exterior air barriers. Interior barriers to flow that cause internal pressure buildup and thus reduce infiltration. Lack of precise knowledge of the detailed wind pressure profiles on building surfaces. Influence of complex terrain, presence of trees and other obstacles that create channeling and may increase the magnitude of wind force and alter its direction close to the structure. Sheltering, urban canyon and building wake phenomena due to surrounding buildings and other neighborhood factors. Fluctuating winds, rather than linear wind forces, that may effect infiltration rates through window cracks. Natural Ventilation 160 Temperature Effects Temperature inside a structure is often different from the outside ambient temperature. Maximum temperature differences occur when the indoor environment is heated. Temperature differences cause differences in air density inside and outside, which in turn produce pressure differences. In the winter when indoor air temperatures are high relative to those outdoors, the warmer and less dense air inside rises and flows out of the building at its top. This air is replaced by cold outdoor air that enters near the bottom of the building or from the ground.This phenomenon is called the building “Stack Effect”. During hot weather when air conditioning produces lower temperatures inside than outside, the reverse process occurs. Natural Ventilation 161 Humidity Effects Stricker in 1975 reported that homes with low infiltration rates had high humidity. In a study by Yarmac et al. in 1987 in 25 houses in the southern U.S., no apparent relationship was found between relative humidity and air exchange rate. One explanation for this lack of association is that absolute humidity, rather than relative humidity, may be a better measure of any effect the water content of the air has on infiltration. Natural Ventilation 162 Pressure Difference Across the Building Envelope ΔP = Po+Pw-Pi Where ΔP = pressure difference between outdoors and indoors at the location Po = static pressure at reference height in the undisturbed flow Pw = wind pressure at the location Pi = interior pressure at the height of the location 1. The more usual case is when both wind and indoor outdoor temperature differences contribute to the ΔP across the building envelope Natural Ventilation 163 Pressure Difference Across the Building Envelope 2.Temperature differences impose a gradient in the pressure differences which is a function of height and the temperature difference This effect is additive to the wind pressure expression and is expressed by ASHRAE, 1989 as ΔP = Po+Pw-Pi,r+ ΔPs Where ΔPs= the pressure caused by the indoor-outdoor temperature difference (stack effect) Pi,r = the interior static pressure at a reference height (it assumes a value such that inflow equals outflow) Natural Ventilation 164 Bernoulli’s Equation PV = (Cp*ρ*V2)/2 Where PV = surface pressure relative to static pressure in undisturbed flow,Pa Cp = surface pressure coefficient ρ = density of air,kg/m3 V = wind speed in m/s Under standard conditions (100.3 Pa or 14.7 psi) and 200 C, this equation reduces to: PV = (Cp*0.601*V2) Natural Ventilation 165 Bernoulli’s Equation Cp varies with location around the building envelope and wind direction The differences in air density due to temperature differences between the interior and exterior of a building create the pressure difference which drives infiltration To estimate this pressure difference, ΔPs, it is necessary to know the NPL This pressure difference can be expressed as: ΔPs = ρi*g*h*(Ti-To)/ To Where: ΔPs = pressure difference, Pa ρi = density of air, kg/m3 g = gravitational constant, 9.8m/sec2 Natural Ventilation 166 Bernoulli’s Equation h=distance to NPL(+ve if above, -ve if below from the location of the measurement Subscripts: i=inside o=outside It is difficult to know the location of the NPL at any one moment, but there are some general guidelines According to ASHRAE,1989, the NPL in tall buildings can vary from 0.3 to 0.7 of total building height In houses with chimneys, it is usually above mid-height, and vented combustion sources for space heating can move the NPL above the ceiling Natural Ventilation 167 Measurement Techniques Tracer gas Fan pressurization Effective Leakage Area(ELA) Natural Ventilation 168 Tracer Gas It is a different measure of air exchange rate. The gas concentration will decrease as dilution air flow into the building. The rate of decrease is proportional to the infiltration rate. Natural Ventilation 169 Assumptions The tracer gas mixes perfectly and instantaneously The effective volume of the enclosure is known The factors that influence air infiltration remain unchanged throughout the measurement period Imperfect mixing occurs when air movement is impeded by flow resistances or when air is trapped by the effects of stratification This causes spatial variation in the concentration of the tracer gas within the structure, this may cause bias in sampling locations Natural Ventilation 170 Assumptions (contd…) Fans are often used to mix the tracer gas with the building air. Effective volume is assumed to be the physical volume of the occupied space. Areas which contain dead spaces that do not communicate with the rest of the living space will reduce the effective volume. Variations in conditions during the measurement period,such as door openings or meteorological changes, will cause a departure from the logarithmic decay curve and the equation on which infiltration is calculated will no longer hold. Natural Ventilation 171 Types of Gases of Used As Tracers: Helium,Nitrous oxide, Carbon dioxide,Carbon monoxide, Sulfur hexaflouride, and perfluorocarbons Non-toxic at concentrations normally used in such studies, non-allergenic, inert, non-polar, and can be detected easily and at low concentrations Most frequently used are SF6 and Perfluorocarbons Carbon dioxide or carbon monoxide can be used if initial concentrations are substantially above background but well below concentrations of health concern Natural Ventilation 172 Tracer Gas Dilution: SF6 Specific instructions for this method can be found in the American Society of Testing Materials (ASTM)Standard Method for Determining Air Leakage Rate by Tracer Dilution (E741). The basic apparatus for this method includes: tracer gas monitor, cylinder of tracer gas, sample collection containers and pump, syringes, circulating fans, and a stopwatch. Meterological parameters which are recorded include: wind speed and direction, temperature (indoors and outdoors), relative humidity barometric pressure. Natural Ventilation 173 Tracer Gas Dilution: SF6 For SF6 concentrations in the range of 1-500 ppm, a portable infrared gas analyzer is used. For SF6 concentrations in the ppb range/a gas chromatograph(GC)with an electron capture detector is used. A field GC is preferable so that the concentration of SF6 can be immediately verified and optimum sample integrity maintained. If it is injected in undiluted form, SF6 may tend to sink and accumulate in low areas. Documenting various structural parameters and occupant activities which may be occurring during the sampling time as well as the meterological parameters. Natural Ventilation 174 Tracer Gas Dilution: SF6 Structural parameters include: windows (number, location, type), noticeable leakage paths, wall construction, location of chimneys, vents and other direct indoor-outdoor communication points, and type and capacity of the heating and/or air conditioning systems. Occupant activity such as opening and closing of doors (interior or exterior) or vents will affect the infiltration rate as well as the distribution of the tracer gas within the structure. Operational status of the heating or cooling system should also be recorded. Natural Ventilation 175 Calculation of Air Exchange Rate C=Co-It Where: C = tracer gas concentration at time t Co= tracer gas concentration at time =0 I = air exchange rate T = time This relationship assumes that the loss rate of the initial concentration of tracer gas is proportional to its concentration If the ventilation system recirculates a fraction of the indoor air, then the above assumption may not hold Above equation then can be rearranged to yield the expression I = (1/t)*Ln(Co/C) Natural Ventilation 176 Fan Pressurization It is sometimes also called depressurization. It is not a direct measure of infiltration. It characterizes the building leakage rate independent of weather conditions. Measurements are made by using a large fan to create an incremental static pressure difference between the interior and the exterior of the building. The air leakage rate is determined by the relationship between the airflow rates and pressure differences. Natural Ventilation 177 Fan Pressurization (Contd…) The fan is usually placed in the door, and all direct openings in the building envelope, e.g.,windows, doors, vents, and flues, are sealed off. The airflow rate through the fan is determined by measuring the pressure drop across a calibrated orifice plate. The resulting leakage occurs through the cracks in the building envelope, and the effective leakage area can be calculated from the flow profile. Natural Ventilation 178 Advantages and Disadvantages of Fan Pressurization Advantages: It does not require sophisticated analytical equipment as do the tracer techniques It allows for a comparison of homes based on their relative leakiness irrespective of the prevailing weather conditions at the time of measurement It can be used to measure the effectiveness of retrofit measures Disadvantages: This is an indirect measure of infiltration and hence approximates the actual process through an inherently artificial process, pressurization or depressurization Natural Ventilation 179 General Steps Note the physical characteristics of the building. Close all normal openings (e.g.,windows, doors, vents, and flues). Record meteorological conditions and indoor temperature and relative humidity, and install the blower assembly. The blower should run at such speeds as to induce pressure differences of 0.05 to 0.3 in. water (12.5 to 75 Pa). Natural Ventilation 180 Effective Leakage Area(ELA) Another indirect method to estimate air infiltration. It can be interpreted physically as an approximation of the total area of physical openings in the building envelope through which infiltration occurs. The empirical model used to estimate air exchange is based on pressure differences. The method involves measuring the dimensions of each opening and converting this value to a leakage area equivalent value. Natural Ventilation 181 Calculation of ELA ELA = Q4/(2*ΔP/ ρ)0.5 Where ELA = effective leakage area,m2 Q4 = airflow at 4 Pa(m3/sec) ΔP = the pressure drop causing this flow,I.e.,4 Pa ρ = density of air,1.2 kg/m3 Natural Ventilation 182 Pointers on the Use of Industrial Ventilation 1. Air removed must be replaced by supply air 2. Short circuiting of air must be prevented 3. Lay-out of equipment and process should be considered in relation to the direction of air flow Short Circuiting Pointers on the Use of Industrial Ventilation 4. Avoid cross drafts of air near exhaust outlets 5. Contaminated air must be correctly discharged outdoors such that its re-entry inside the work environment is avoided Local Exhaust Ventilation (LEV) Removes airborne contaminants at the point of dispersion or generation before they become fugitive and contaminate the work environment. LOCAL EXHAUST VENTILATION SYSTEM Duct Air Cleaning Device Hoods Fan Pointers in Local Exhaust Ventilation 1. Enclose the contaminant 2. Capture contaminant with adequate air velocities 3. Keep contaminant out of the worker’s breathing zone 4. Discharge contaminated air outdoors LEV • Capture or contain contaminants at their source before they escape into the work room environment • System consists of one or more hoods, ducts, air cleaner and a fan • LEVs remove contaminants rather than just dilute them Local Exhaust System S t a c k Fan Duct Hood Barrel Filling Operation Air Cleaner Local Exhaust System: Components 1. 2. 3. 4. 5. – – – – – – – Hood Surrounds the contaminant Capture the contaminant Carries the contaminant to the duct Duct • Transports the contaminants through the system Most industrial ducts are circular Fan Moves the air Cleaning device Cyclones, Electrostatic precipitators Stack Puts the air outside of the factory Use of Natural Ventilation • Not suitable for processes which emit dust, fumes, mists or gas • Rooms for chemical storage + • 25% of floor area • Half the ventilating area should be between floor level and a height of 2.25m from the floor Use of Dilution Ventilation • DV is usually applied to the control of contaminants in situation meeting these criteria: To control vapours (+organic) from low toxicity solvents To control contaminants released over such a large area or in such a manner that LEV is impossible, impractical or prohibitively expensive Notes Small quantities of contaminants released into the work room Rate of contaminant release should be reasonably constant to avoid inadequate dilution during periods of peak contaminant release No corrosion or other problems from the diluted contaminants in the work room air contd Sufficient distance from the worker to the contaminants source to allow dilution to safe levels Limitations • DV is prohibited – control emission of very toxic air contaminants e.g., formaldehyde or other carcinogenic chemicals • For effective DV, the exhaust outlet and air supply must be so located that all the air employed in the ventilation passes through the zone of contamination Contd. • Avoid re-entrance of the exhausted air. • The advantages and disadvantages of DV are as follows: Advantage • Simplicity • Low original cost Disadvantage • Large volumes of dilution air needed • Employee exposures are difficult to control near source 4.0 Local exhaust ventilation systems • 4.1 Applications, components of a local exhaust system, types of losses, losses and velocity pressure, friction, elbow and branch entry losses 4.2 Hood design and selection, selecting and designing ductwork, fan selection 4.2.1 Hood Design 4.2.1.1 Contaminant Characteristics, Hood Types 4.2.1.2 Hood Design Factors, Hood Losses, Special hood Requirement 4.2.2 Duct 4.2.2.1 Types, Flow in Ducts 4.2.2.2 Losses, Correction in ductwork 4.2.3 Air Cleaning Devices 4.2.3.1 Selection of Dust Collection Equipment, Dust Collector Types 4.2.3.1 Control of Mist, Gas and Vapor Contaminants 4.2.3.2 Gaseous Contaminant Collectors 4.2.3.3 Selection of Air Filtration Equipment 4.2.4 Fans 4.2.4.1 Basic Definitions, Fan selection 5.0 Non-Standard Condition 5.1 Corrections for water vapor in air (Relative Humidity) 5.2 Density Correction factor 5.3 Air flow, Velocity Pressure, Vapor generation, System design Local Exhaust System • A local exhaust system is used to control an air contamination by trapping it near its source, as contrasted with dilution ventilation which lets the contamination spread throughout the work-room, later to be diluted by exhausting quantities of air form the workroom. Local Exhaust System • A local exhaust system is often preferred to ventilation-by-dilution because it provides a cleaner and healthier work environment and because it handles a relatively smaller volume of air, with less attendant heat loss. • A local exhaust system also uses a smaller fan and dust arrester. Local Exhaust System • A LES is usually the proper method of contaminant control if: – Air-samples show that the contaminant in the atmosphere constitutes a health, fire, or explosion hazard. – Maintenance of production machinery would otherwise be difficult. – Marked improvement in housekeeping or employee comfort will result. Local Exhaust System • Emission sources are large, few, fixed and/or widely spread. • Emission sources are near the employee breathing zone. • Emission rates vary widely by time. Comparison of Ventilation Systems Dilution Ventilation Local Exhaust Ventilation Advantages Usually lower equipment and installation costs. Disadvantages Advantages Disadvantages Does not completely Captures Higher cost for remove contaminant at design, installation contaminants. source and removes and equipment. it from the workplace. Requires less Cannot be used for Only choice for Requires regular maintenance. highly toxic highly toxic airborne cleaning, inspection chemicals. chemicals. and maintenance. Effective control for Ineffective for dusts Can handle many small amounts of or metal fumes or types of low toxicity large amounts of contaminants chemicals. gases or vapours. including dusts and metal fumes. Effective control for Requires large Requires smaller flammable or amounts of heated or amount of makeup combustible gases or cooled makeup air. air since smaller vapours. amounts of air are being exhausted. Best ventilation for Ineffective for Less energy costs mobile or dispersed handling surges of since there is less contaminant sources. gases or vapours or makeup air to heat or irregular emissions. cool. In general, what are limitations of any ventilation system? •The systems deteriorate over the years because of to contaminant build-up within the system, especially filters. •Require ongoing maintenance. •Regular and routine testing is needed to identify problems early and implement corrective measures. •Only qualified persons should make modifications to a ventilation system to make sure the system continues to work effectively. Parts of Local Exhaust System • Hoods, into which the airborne contaminants is drawn • Ducts, for carrying the contaminated air to a central point. • An air-cleaning device, such as a dust arrester for purifying the air before it is discharged. • A fan and motor to create the required airflow through the system. • A stack to disperse remaining air contaminants. Hoods • The local exhaust hood is the point of air entry into the duct system. • The term “hood” is used in a broad sense to include all suction openings regardless of their shape or mounting arrangement. Types of hoods • Capture type • Enclosing type • Receiving (canopy) type Capture Enclosing Receiving Plain opening Flanged opening Principles of hood design • Enclose the operation as much as possible to reduce the rate of air flow needed to control the contaminant, and to prevent cross drafts from blowing the contaminant away from the field of influence of the hood. • Locate the hood so the contaminant is moved away form the breathing zone of the operator. Principles of hood design • Solvent vapors in health hazard concentration are not appreciably heavier than air. • Capture them at their source rather than attempt to collect them at the floor level. Ducts • Duct serves the purpose of carrying the contaminated air drawn by hood to an air cleaner or to the outdoors. • When air passes through any duct or pipe, friction must be overcome (energy must be expended). Duct Design Principles Principle Streamline the system as much as possible to minimize air turbulence and resistance. Round ducts provide less resistance than square ducts (less surface area). Smooth, rigid ducts provide less resistance than flexible, rough ducts. Short runs of ducts provide less resistance than long runs. Straight runs offer less resistance than runs with elbows and bends. Duct branches should enter at gradual angles rather than right angles. Duct branches should not enter the main duct at the same point. Elbows with gradual bends provide less resistance than sharp bends. Large diameter ducts provide less resistance than small diameter ducts. Design for less resistance for air flow Avoid design that causes more resistance to air flow Air cleaners • Air cleaners or dust arrester fall into two broad classes according to their use. First type • Industrial air cleaners are those whose purpose is to remove airborne contaminants (dust, fume, mist, vapor, gas or odor). • These air cleaners can be cleaned of collected contaminants. • They operate at relatively moderate airflow rate. Second type • Air cleaners that handle relatively high rates of airflow. • These are associated with heating, ventilating, and air conditioning systems. • This type of air cleaners removes particulates form incoming outdoor air and re-circulated air to provide “clean” air for the building. • The filter medium cannot be cleaned and it is disposable type. Fans • There are two groups of fans which are in use: • Centrifugal flow fans = this fans can be used where static pressure is medium to high. The air leaves at right angle. • Axial flow fans = this fans can be use where static pressure is low. This are like the normal table fans we use in which air leaves the straight way opposite side. Centrifugal fan Axial fan LES Biological organisms • When air is re-circulated for building ventilation, the spread of communicable disease may be accelerated by re-circulation of biological agents in contaminated dust and droplets. Biological organisms • The bacterial content of the air in ventilating ducts can be reduced by ultraviolet irradiation, and perhaps by sprays of polyglycols, or by efficient filters. • Other biological agents, such as spores and fungi, can be controlled by keeping air distribution system dry, or chemically treated. Heat • With body temperature regulated at 37 C (98.6 F), and skin temperature at perhaps 33 C (92 F) in winter and 35 C (95 F) in summer, the task of a heating and ventilating system is not to heat the body, but to permit the body heat to escape at a controlled rate. • This follows because air temperature in the mid20s C (mid –70s F) make up the comfortable range for humans. Poor fan location Poor air inlet Fair air inlet Poor fan location Good air inlet Poor fan location Poor air inlet Fair air inlet Poor fan location Good air inlet Good fan location Poor air inlet Fair air inlet Good fan location Good air inlet Good fan location pl e n u m plenum Best air inlet Best air inlet Good fan location Plenum Best air inlet LOCAL EXHAUST VENTILATION SYSTEM Duct Air Cleaning Device Hoods Fan Use of LEV • The most effective means of controlling air contaminants is to capture and remove the air contaminants at their source with LEV and to prevent them from being carried away by air currents into the breathing zones of the worker Some detail of LEV • Major release (toxic) of localized sources of contaminants. • LEV consists of 4 parts: 1. Hoods (most important) 2. Ducts 3. Air cleaner device 4. Fan and motor parts • The hood consists of 3 main types to contain and remove the air-borne contaminants. 1. Enclosures 2. Capturing hoods 3. Receiving hoods Conclusion • Ventilation – an effective way to control toxic air contaminants if substitution or enclosure method of control is not possible • DV reduces contaminant concentrations by diluting them with fresh air. (not for toxic emission) Conclusion cotd • LEV capture or contain contaminants at their source before they are dispersed in the workroom • LEVs need to be maintained, inspected and tested regularly to ensure that it is performing adequately Supply Systems Components Air inlet section Filters Heating and/or cooling equipment Fan Ducts Register/grills for distributing the air within the work space General Principles 252