Introduction to Kimray
Through
Globe
Angle
Three Way
Valve
Linear
Motion
Multiple Oriffice
Gate
Knife
Diaphragm
Kimray Control Valves
Diaphragm
Pneumatic
Positioner
Piston
Vane
Bellows
Air Motor Train
Actuator
Electro-Mechanical
Electric
Electro-Pneumatic
Electro-Hydraulic
Hydraulic
Positioner - Actuator
Leakage Classes
Leakage
Class
Allowable Leakage
Class IV
0.01% of rated valve
capacity
Class VI
The test fluid is air or
nitrogen. Pressure is the
lesser of 50 psig or
operating pressure. The
leakage limit depends on
valve size and ranges from
0.15 to 4.00 ml per minute
for valve sizes 1 through 6
inches
Valve Types
Intended for single
port – valves with
Metal to Metal
seats
Leakage Class
Class VI Allowable Leakage
Port
Diameter
ml. Per
minute
Bubbles per minute
1
0.15
1
2
0.45
3
3
0.90
6
4
1.70
11
6
4.00
27
Leakage Class
Valve Bodies
Body material
Size
Operating
Pressure
Cast Iron
(Section E2)
---------
125 lbs. Max.
Ductile Iron
(Section A & E2)
----------
300 lbs. Max
1” and 2”
4000 lbs. Max.
2”,3”, 4”, 6, 8”
1500 lbs. Max
Steel
(Section E1)
High Pressure Motor Valve
FEATURES:
•
•
•
•
Motor over-travel protection switches
Positioner full travel indication switches
Explosion proof design
Produces a linear output proportional to the pressure on the Pilot Spring
• Interchangeable Pilot Springs for 0-15, 0-30, or 0-100 psig Output
Pressure range
• At loss of electrical signal Output Pressure and the resulting
valve position remain the same
SPECIFICATIONS:
• Input Signal: 12 VDC pulse nominal, min. 11 VDC, max. 16 VDC
• Current 15EPC:
200 mA sustained max. 375 mA peak
30EPC: 235 mA sustained max. 360 mA peak
100EPC: 385 mA sustained max. 520 mA peak
Electro Pneumatic Controller
HPMV with Siemens PS2
• 4 to 20 mA control communication
without/with communication through
HART signal
• With PROFIBUS PA communication
interface
• With FOUNDATION Fieldbus (FF)
communications interface.
HPMV with Siemens PS2
VALVE TRIM
STANDARD
NACE MR-0175
HIGH ABRASIVE
SERVICE
Ball
High Chrome Alloy
SS316
Carbide
Stem
303SS
SS316
303SS
Over Sized Stem (optional)
440C
17-4PH
440C
Stuffing Box
12L-14/Zinc Plated
SS316
12L-14/Zinc Plated
Seat
D2
SS316
Zirconia
Elastomers
Buna
(-65C to 105C)
Viton, Aflas
(-23C to 177C)
Buna, Viton, Aflas
(-65C to 260C)
Spring
465HAC/509HAC
465HAC/509HAC
465HAC/509HAC
Spring Plate
12L-14/Zinc Plated
12L-14/Zinc Plated
12L-14/Zinc Plated
Body
ASTM A216 WCB
ASTM A216 WCB
ASTM A216 WCB
Bonnet
ASTM A-395
ASTM A-395
ASTM A-395
ANSI Leakage Class
IV
IV
IV
VALVE TRIM
NACE RP-047598
MODERATE ABRASIVE
SERVICE
HIGH ABRASIVE
SERVICE MARINE
Ball
316 SS
Carbide
Carbide
Stem
316 SS
303SS
303SS
Over Sized Stem (optional)
17-4PH
440C
440C
Stuffing Box
316 SS
12L-14/Zinc Plated
12L-14/Zinc Plated
Seat
17-4PH
D2
Zirconia
Elastomers
Aflas
(0C to 260C)
Buna, Viton, Aflas
(-65C to 260C)
Buna, Viton, Aflas
(-65C to 260C)
Spring
465HAC/509HAC
465HAC/509HAC
465HAC / 509HAC
Spring Plate
12L-14/Zinc Plated
12L-14/Zinc Plated
12L-14/Zinc Plated
Body
ASTM A216 WCB
/ Endurobond or Inox. 316
ASTM A216 WCB
ASTM A216 WCB /
Endurobond or Inox. 316
Bonnet
ASTM A-395
ASTM A-395
ASTM A-395
ANSI Leakage Class
IV
IV
IV
VALVE TRIM
NACE MR-0175 MARINE
OTHER
Ball
SS316
17-4PH
Stem
SS316
17-4PH
Over Sized Stem (optional)
17-4PH
N/A
Stuffing Box
SS316
N/A
Seat
SS316
17-4PH
Elastomers
Viton, Aflas
(-23C to 177C)
Buna, Viton, Aflas
(-65C to 260C)
Spring
465HAC/509HAC
N/A
Spring Plate
12L-14/Zinc Plated
N/A
Body
ASTM A216 WCB /
Endurobond or Inox. 316
ASTM A216 WCB
Bonnet
ASTM A-395
ASTM A-395
ANSI Leakage Class
IV
High Pressure Motor Valve
• 15/16” port in 1” valve
• 1-1/2” port in 2” valve
• Maximum pressure drop: 300 psi
• On / Off service only
Soft Seat
• Motor: One that imparts motion
• High Pressure:
1” & 2” Screwed Connection.
Rated to 4000 psi standard.
Can be rated up to 6000 psi.
High Pressure Motor Valve
• FIELD REVERSIBLE
TOPWORKS
• OPEN YOKE
• STUFFING BOX
• POSITION INDICATOR
No adjustment
No Lubrication
Teflon – low friction
• BALL & CONE SEAT
High Pressure Motor Valve
• Sizes available: 2”, 3,” 4”, 6”, & 8”
• Full line size port
• Balanced plug
• Soft seat with metal to metal backup
• Field reversible topworks
• Equal Percentage Trim
• Bubble tight shut-off
HPMV Piston Balanced
Field Reversible Topworks
• Maximum Working Pressure:
• Connection
2” Screwed
2” Flanged
3” Flanged
4” Flanged
6” Flanged
8” Flanged
W. P.
4000 psi.
ANSI 1500
ANSI 600
ANSI 600
ANSI 600
ANSI 600
(3705 psi*)
(1480 psi*)
(1480 psi*)
(1480 psi*)
(1480 psi*)
* For working pressure vs. working temperature of these
flanges see ANSI B16.2.
HPMV Piston Balanced
Elastomers Piston Balanced
Valve
Dia.
Area
2”
3”
4”
6”
2.250
3.375
4.625
7.000
3.976
8.946
16.800
38.485
Valve
Dia.
Area
2”
3”
4”
6”
.4375
.7495
.7495
.9995
.150
.441
.441
.785
Valve
Dia.
Area
2”
3”
4”
6”
2.125
3.137
4.525
7.259
3.547
7.729
16.082
41.385
Piston Balanced HPMV Seat Area
Valve
Dia.
Area
6”
7.000
38.485
Valve
Dia.
Area
6”
.9995
.785
Valve
Dia.
Area
6”
7.000
38.485
6” Piston Balanced HPMV
Standard seat material provides bubble tight shut off class IV
SEAL
RING
CLOSED
OPEN
Class IV Seal
•RATIO PLUGS
•Available in 2’ thru 8” piston balanced valves.
• Changes a valve orifice to next lower size.
• Fast and easy to change.
• Cheaper than buying a new valve.
Reduced Flow Plugs
Adjusting Screw
Coupling Block
Actuator Base
Stuffing Box
Upper Housing
Ratio Plug
Piston Cage Assembly
Reduced Flow Ratio Plug
Assembly
Assembly Video
Packing Sleeve
Features
• Non lube stuffing box
Packing Rings
8 Reqd.
Follower
• No adjustment needed
for wear, spring provides
constant pressure on
packing rings.
• Cage and seat attach to
stuffing box to make one
piece trim assembly.
Spring
Upper Cage
Stuffing Box Ball and Cone
Packing Sleeve
Features
• Non lube stuffing box
Packing Rings
8 Reqd.
Follower
• No adjustment required
for wear, spring provides
constant pressure on
packing rings to squeeze
Teflon packing sleeve.
Spring
Upper Cage
Stuffing Box Piston Balanced
Snap Ring
Retainer
Wiper
Stuffing Box
O-Ring
Packing Sleeve
Packing Rings
Follower
Spring
Stuffing Box Detail
HIGH TEMPERATURE
STANDARD
Max. Temp.
Nitrile (Buna).. 200OF
Viton…………. 350OF
Teflon Packing Sleeve
Packing Ring
( Nitrile or Viton )
Max. Temp. 500OF
Max. Temp. 650OF
Glass Filled Teflon
Virgin Teflon
Carbon Filled Teflon
Grafoil
Glass Filled Teflon
Grafoil
Carbon Filled Teflon
High Temp
VEE Packing
Max. Temp. 500OF
Max. Temp. 650OF
Glass Filled Teflon
Virgin Teflon
Carbon Filled
Teflon
Grafoil
Carbon Filled Teflon
Grafoil
Glass Filled Teflon
High Temp
Snap Ring
Retainer
Wiper Felt
316SS6 Stainless Options
Stuffing Box SS6
Vee Packing
Follower SS6
Spring HAC
Cage SS6
1.
2.
3.
4.
5.
Stuffing box
Follower
Cage
Seat
HAC Spring
• Recommended for corrosive
service and high temperatures.
Options 316 SS6
Snap Ring 4926
Retainer 4931
Wiper Felt 5067
Stuffing Box 5166SS6
Vee Packing 5154GF
Follower 4919SS6
Spring 509HAC
Opti Seal 5168
Carbon fiber filled
Teflon – spring loaded
Lip machined off of Stuffing Box
No flats on Seat
Gasket 5167
Seat 7/16” EP 5165
No O-Ring groove on Seat
Temp and Chemical Options
Snap Ring
Retainer
Wiper
Stuffing Box
Packing Sleeve
Packing Rings
( 6 Req’d. )
Follower
Spring 509
( Standard )
Cage
Pressure Drops
1” Motor Valve
I.V. Throttle Relief
½” 1800psi 3600psi
3/8” 2700psi 5400psi
2” Motor Valve
I.V. Throttle Relief
1”
900psi 1800psi
¾”
2000psi 4000psi
Standard Trim
Application – 2” HPMV
Snap Ring 4926
Retainer 4931
Wiper 5067
Stuffing Box
4930
Packing Sleeve
4921
Packing Rings
4920 ( 6 Req’d. )
Follower 4919
Spring 509
( Standard )
Cage 4922
Used where excessive pressure drop in liquid
service may cause the stem to spin or vibrate. The
larger diameter stem reduces vibration and with the
greater surface area in contact with the packing
sleeve the chances of the stem spinning are greatly
reduced.
Materials
Standard with D2 tool steel seat and 17-4 PH stem.
Optional seat material is 17-4PH
Stuffing box Available in 316 SS6
Packing material available in Teflon Vee Packing.
Sizes
7/16” Equal Percent
1/2” Equal Percent
7/8” Equal Percent
Oversized Stem
• Size Valve Properly.
Valve should operate between
20% and 80% of its capacity
• Use quick opening trim in erosive service.
• Use Carbide or Zirconia trim in highly erosive service.
• Use Equal Percentage trim for controlling pressure or flow rate.
Percentage of Flow
100
90
80
70
60
50
40
30
20
10
0
SNAP
Percentage of Stem Travel
NOMINAL
=%AGE
Wear Resistance
18
16
14
12
10
8
6
4
2
0
Carbide
Zirconia
Ceramic Trim
Rockwell Scale
90
80
70
60
50
40
30
20
10
0
90
55
45
5
Materials
• High temperature resistant
• Can be used for sour gas applications
(NACE Certified)
• Impact resistant
Valve
Size
1”
1/4”
1”
1/2”
2”
7/16”
2”
5/8”
2”
7/8”
• Used for high pressure drops
• Longer lasting if sized well.
ZIRCONIA
• 65 sq. in. diaphragm
• P. O. service
• Extends 1” HPMV with ½” inner
valve to 4000# W.P.
• Extends SMS valve to 4000# W.P.
• Available for 1”, 2” and non-freeze
HPMV
• Wide spring adjustment range
65 Topworks
• Used as a limit for valve stem travel
• Used to manually open the valve on
unit start-up
• Each revolution of the handle
moves the stem 1/16”
• ¾” max. stem travel
Manual Valve Positioner
• Maintains stem position through
changes in force on stem
• Provides repeatable stem placement
Pneumatic Valve Positioner
Position Indicator
Assembly
Features:
Modbus RTU
Output
• Protocol:
MODBUS RTU RS 485, 4-20 mA
Adjustment Nut
• Supply: 24 VCD,
• Class 1, Division 1,
Group C & D, T6 a Ta= 60° C
Valve Position Indicator
Electro-Pneumatic I/P & E/P Transducers
• Calibrated in 1/64”
equivalent orifice diameter
• Available in 1”& 2”
standard HPMV
• Also available in 2” & 3”
piston balanced HPMV
Metering Valve
Piston Balanced Metering Valve
To Production
Inlet
To Test
Piston Balanced Metering Valve
Reduced Port
Reduced Port
Closes Against
Higher Pressure
Closes Against
Higher Pressure
Low Pressure Motor Valves
• Available in cast iron, ductile iron, or steel
• Available in sizes 1” through 3”
• Tight shut-off
• Full line size opening
• Adjustable shut-off pressure
Low Pressure Motor Valves
Pressure Opening
Pressure Closing
Low Pressure Motor Valves