Petrochemical Plant

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“azbil” Solutions for Petrochemical Plant
Integrated
Open DCS
Positioner
Special
CV Diagnostics
Control Valve
Pressure Transmitter
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azbil Open System Platform with a variety of Solution Packages
Yamatake Solution Vision with
System Platform
PM-EX
PM100
AMC
Knowledge Power
Alarm Analyst
PREXION, Electric Shift Log
Utility Optimization
3rd party system
Integrated HMI
DOPC
DGFC DGPL
PlantWalker-HV
Field Client
Ex Proof Field
Client
OperationAnywhere
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MIB- For Manufacturing data visualization
•
Personalized window presentation images…
For Manufacturing Manager
For Manufacturing Stuff
For Shift Leader
•Distill data in multiple sources into useful data
•Personalize useful data for each individual meeting their role and
responsibility
SOP
Shift Log
Batch
History
Plan/Performance Order/Ship
Quality
Labo
Asset Data
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PREXION – For production monitoring
Infrastructure of production
Information system
Process historical information user
can utilize the information at any
time and any accuracy depending
on their work.
Operation
Manageme
nt
Technology
Control
Site performance
for Plant Manager
Production
Control
Facility
Management
Production performance
for Production Engineer
Quality
Control
Process performance
for Shift Leader
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Alarm Analyst - Correlation analysis
Alarm Analyst R20
Correlation Analysis;Easy to build Knowledge-Base alarm & event
model… unique technology
From alarm & event historical logs, Correlation
Analysis extracts ;






Event groups consisted of the alarms and the operation
actions in a process upset
Propagation path
Source origin
Nuisance alarms
Total counts in Alarm & Event group
Information about Alarm & Event group structure
Cause & Effect relationship
–
Cause of alarm flood or complex operation is estimated
using order of events occurrence.
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azbil Solution-oriented Control Valve
Clogging of fluid in the body
High viscous fluids make clogging problems easily. No dead space and
smooth flow through inside the valve body are required.
Tank bottom charge valve
Example 1: PTA plant
Y-type slurry angle valve
Example 2: Polypropylene plant
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azbil Solution-oriented Control Valve
For detailed specification, please contact the sales
representative in Azbil India.
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Valstaff: Diagnostics function of control valve
SVP has diagnostic algorithm and parameter of control valve operating condition.
<Diagnostic parameters>

Stick Slip
 Early detection of

Total Stroke
When the trend of these
control valve abnormality
parameters
are
monitored…

Max. Travel Speed
 Establishment of control valve

Travel histogram
maintenance period

Shut Count

Cycle Count
Threshold for alarm
<Diagnostic system>
HMI
Application software
Valstaff
Customers can identify normality
as the safety of the control valve.
Customer can do predictive maintenance
of control valve.
Diagnosis algorithm
Smart Valve Postioner
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AT9000(GTX): Impulse-line less instrumentation
Instrumentation with Impulse line
Impulse-line less instrumentation
Impulse-line
½ inches remote seal type transmitter
It enable to remove the Impulse-line with ½ inches remote seal type transmitter .
GTX solve the problem with Impulse-line like clogging, corrosion …etc.

You can significantly reduce the cost of field maintenance work!
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