PORT CRANES G.B. Dubini Worldwide Customers Xiamen International Container Terminal SINTERMAR Nanhai International Container Terminal Main Activity New Cranes Cranes Retrofit Solutions REFERENCES Xiamen International Container Terminal • 6 x STS • 6 x RTG Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator Xiamen International Container Terminal (XICT) XICT – 2xSTS Cranes XHCT – 4xSTS Cranes REFERENCES SPMP-XICT Quayside Crane description OEM: Ender User: Shanghai Port Machinery Plant (SPMP) Xiamen International Container Terminal (XICT) Crane Type: post – panama quayside container crane Loading Weight Rated: 65 tons Boom height: 43meters Boom Length: 63meters Hoist Speed: 180meters/Min no_load and 75meters/Min full_load Trolley speed: 180meters/min Gantry speed: 45meters/min Boom Duty cycle : 7minutes / single way Power Rated Hoist Motor (2 sets): Trolley Motor(2 sets): Boom Motor: Gantry Motor(24sets): Automation Feature: Host PLC: Field Bus: SM-APP Lite: 460Vac/560kW/860Amp/50Hz/992Rpm 460Vac/110kW/180Amp/50Hz/1450rpm 460Vac/315kW/490Amp/50Hz/1450rpm 460Vac/15kW/34Amp/50Hz/1470rpm GE I- PAC 30 system Profibus DP Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley Xiamen Haitian International Port Co., (XHCT) XICT 6 x RTG’s REFERENCES SPMP-XICT RTG Crane description OEM: Ender User: Shanghai Port Machinery Plant (SPMP) Xiamen International Container Terminal (XICT) Crane Type: 4WD-RTG crane Loading Weight Rated: 41.5 tons Hoist Speed: 55meters/Min no_load and 23meters/Min full_load Trolley speed: 70meters/min Gantry speed: 90meters/min Power Rated Hoist Motor: Trolley Motor: Gantry Motor(4sets): Automation Feature: Host PLC: Field Bus: SM-APP Lite: 400Vac/210kW/400Amp/50Hz/800Rpm 400Vac/30kW/55.71Amp/50Hz/1470rpm 400Vac/30kW/55.71Amp/50Hz/1470rpm GE I- PAC 30 system Profibus DP Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley CT China’s 1st AC STS Crane - ZPMC Shanghai Longwu Port ZPMC constructed it in 2001 Unidrive Size 5 DB resistor system Hoist/Gantry share one drive Trolley/Boom share one drive Digital Lock for two hoist motors in tandem AC Floating Crane ZPMC---1600T Float Crane Main Hoist:2*480KW Aux Hoist1:210KW Aux Hoist2:110KW Boom:2*480KW Unidrive Classic Size5 Field Bus:Profibus DP REFERENCES Main characteristics • Hoisting capacity : 60 Ton. • Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min • Trolley sp eed : 180 m/min • Gantry speed : 45 m/min REFERENCES Main characteristics • Hoisting capacity : 60 Ton. • Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min • Trolley sp eed : 180 m/min • Gantry speed : 45 m/min SHIP TO SHORE CRANE Main characteristics • Hoisting capacity : 50 Ton. • Hoisting speed : - with rated load : 90 m/min - without load : 220 m/min • Trolley sp eed : 150 m/min • Gantry speed : 50 m/min SHIP TO SHORE CRANE The solution HOIST : 2 Motors 190kW - MENTOR M825R - MD29 TROLLEY : 4 Motors 23kW - MENTOR M420R - MD29 BOOM : 1 Motor 110kW - MENTOR M350R - MD29 GANTRY : 8 Motors 25kW - MENTOR M550R - MD29 SHIP TO SHORE CRANE DRIVER’S CAB ELECTRICAL EQUIPMENT ROOM OP27 OP27 GANTRY COUNTRY SIDE CHEKER CAB GANTRY SEA SIDE SPREADER CUBICLE MAIN PLC S7 - 315 I/O I/O I/O I/O PROFIBUS MENTOR II MENTOR II M825R DC MOTORS HOIST 190kW MENTOR II M350R MENTOR II M420R DC MOTOR BOOM 110kW MENTOR II M550R DC MOTORS TROLLEY 4 x 23kW DC MOTORS GANTRY 8 x 25kW N. 2 RTG Cranes (New) E-room with drives/PLC/PC CMS/DGPS/RIS.GA + new driver seat SHIPLOADER Babcok & Brown 7,200 ton. per hour REFERENCES Motor 1 TELESCOPIC CHUTE 55kW BOOM HOISTING 500kW BOOM SHUTTLE 55kW Motor 28 GANTRY 28x5,5kW Main Activity New Cranes Cranes Retrofit Solutions REFERENCES N. 2 STS Cranes retrofitted (new drives) DC Retrofit STS Crane Qingdao Port:DC M-G STS Retrofit M1200R / M350R / MD29 / FXM5 / M45 M1200R for Hoist and Gantry M350R for Trolley and Boom REFERENCES HIT – Hutchisons Int’l Terminal @ Hong Kong AC Sinewave Regen N. 7 STS Cranes retrofitted (new drives + new PLC/PC + new CMS + new driver cabin) N. 8 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS) N. 3 RTG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.) N. 1 MHC Crane retrofitted (new drives + new PLC + new HMI) N. 3 STS Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin) N. 4 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin) N. 6 STS Cranes retrofitted (new drives + new PLC + HMI new driver cabin) Operator Cabin N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives) N. 4 RTG (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.) N. 2 STS Cranes retrofitted (new PLC + HMI + new drives) sintermar N. 1 STS Crane retrofitted (new drives + new PLC + HMI) AC Jib Crane ShanTou:N. 2 Bulk Cranes Unidrive Classic 2*UNI5401 UNI3405 UNI3403 UD51 UD70 Digital lock N. 1 Bulk Cranes with grab (new drives + new PLC + new driver cabin) Main Activity New Cranes Cranes Retrofit Solutions RIS.GA. – Fuel saving features On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices. RUBBER TYRED GANTRY CRANE Main characteristics Hoisting capacity : 35 Ton. Hoisting speed : - with rated load : 23 m/min - with no load : 45 m/min Trolley speed : 52 m/min Gantry speed : 135 m/min RUBBER TYRED GANTRY CRANE HOIST : 1 Motor 160kW - MENTOR M550R - MD24 TROLLEY : 2 Motors 12,5kW - MENTOR M105R - MD24 GANTRY : 4 Motors 30kW - 2 MENTOR M350R - MD24 AUTOMATION : PLC S7-315 MMI : 2 OP27 FIELDBUS : PROFIBUS RUBBER TYRED GANTRY CRANE DRIVER’S CAB ELECTRICAL EQUIPMENT ROOM OP27 MP370 DIESEL PLC S7 - 300 GANTRY DIESEL SIDE GANTRY CABIN SIDE SPREADER CUBICLE MAIN PLC S7 - 315 I/O I/O I/O PROFIBUS MENTOR II MENTOR II MENTOR II MENTOR II TRACK DRIVER SYSTEM PC GPS M550R M105R M350R MODEM GROUND STATION DC MOTOR HOIST DC MOTOR TROLLEY DC MOTORS GANTRY 4 x 25kW TRACK DRIVER DGPS System DGPS Hardware – Differential mode Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE Step 2: BASE STATION COMPUTE ERROR POSITION Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION ROVER STATION BASE STATION Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION TRACK DRIVER DGPS System GPS Hardware – Control Techniques Plant OPERATOR PANEL ANTENNA GPS RECEIVER ANTENNA GPS RECEIVER RADIO RECEIVER HMI PLANT SUPERVISOR RADIO TRANSMITTER HMI GPS SUPERVISOR MONITOR DATA PLC T.O.S. TRACK DRIVER DGPS System GPS Hardware – Control Techniques Pictures Plant TRACK DRIVER DGPS System Software Overview - RTG TRACK DRIVER DGPS System System of the crane position cheked by GPS. Automatic steering. Automatic correction of the crane direction, 3 cm precision in comparison to the virtual line. Yard management. Containers data base and tracking containers with exchange data with the port system management. MENTOR II “TRACK DRIVER” DGPS REFERENCES LSCT La Spezia N. 8 RMG Cranes LSCT La Spezia N. 4 RTG Cranes CICT Cagliari N. 4 RTG Cranes SECH Genoa N. 6 RTG SECH Genoa N. 6 RMG SOLUTIONS SOLUTIONS • Load dependent speed control software • Trailing cable tension control • Antisway open and closed loop (on PLC) • CMS remote control • Track positioning under the crane • Teleservices AC Crane – HV Cable Reeler Application • Unidrive SP • Onboard-PLC,4K RAM • Simple centre winder ladder logic • Coiler and recoiler torque offset EXPERT PRODUCTS SOLUTIONS REFERENCES RESOURCES