1-1 Exhibit 1-1 Planning and Control Cycle Formulating long-and short-term plans (Planning) Comparing actual to planned performance (Controlling) Decision Making Measuring performance (Controlling) Begin Implementing plans (Directing and Motivating) 1-2 Exhibit 1-2 Comparison of Financial and Managerial Accounting Financial Accounting Managerial Accounting External persons who make financial decisions Managers who plan for and control an organization Historical perspective Future emphasis 3. Verifiability versus relevance Emphasis on verifiability Emphasis on relevance for planning and control 4. Precision versus timeliness Emphasis on precision Emphasis on timeliness 5. Subject Primary focus is on the whole organization Focuses on segments of an organization 6. GAAP Must follow GAAP and prescribed formats Need not follow GAAP or any prescribed format Mandatory for external reports Not Mandatory 1. Users 2. Time focus 7. Requirement Learning Objectives 2 – 5: Multiple cost definitions I’m going to present the different costs in a way that may help illustrate “the whole divided into parts.” COSTS Manufacturing AKA: Product Costs Inventoriable Costs DM Nonmanufacturing AKA: Period Costs Balance Sheet Income Statement DL S,G & A MOH Direct Material: Material that becomes part of the final product & can be conveniently traced to it. Direct Labor: Labor costs that can be easily traced to the final product. Manufacturing Overhead: Manufacturing costs that cannot be easily & conveniently traced directly to specific units produced. Selling: Sales Commission Rent on sales facility Free samples Administrative: Secretarial salaries Human Resources CEO & Executive salaries Baseball Video Try to identify items as one of the three manufacturing (product) costs Prime Costs: Conversion Costs: BE 1-2 DM + DL DL + MOH Manufacturing Cost Flows Costs Balance Sheet Inventories Material Purchases Raw Materials Direct Labor Work in Process Manufacturing Overhead Selling and Administrative Finished Goods Period Costs Income Statement Expenses Cost of Goods Sold Selling and Administrative Summary of Cost Flow Raw Materials Direct Material Indirect Material Wages Payable Direct Labor Indirect Labor Balance Sheet Work in Process DM DL MOHApplied Mfg. Overhead IDM Overhead IDL Applied to WIP Other Finished Goods COGM Income Statement Cost of Goods Sold COGS 1-6 End of Chapter 1 Chapter 2 Job-Order Costing 2-8 Job-Order Costing—An Overview Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed. 2-9 Job-Order Costing—An Overview Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Job No. 2 Job No. 3 Manufacturing Overhead, including indirect materials and indirect labor, are allocated to jobs rather than directly traced to each job. Manufacturing Overhead Application POAR = POAR = Estimated (Budgeted) total Manufacturing overhead cost Estimated (Budgeted) total allocation base $640,000 160,000 direct labor hours (DLH) POAR = $4.00 per DLH Overhead Applied During the Period Applied Overhead = POAR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 Q1. Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? A) B) C) D) $200. $350. $380. $730. Q1. Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? A) B) C) D) $200. $350. $380. $730. POHR = $760,000/20,000hours = $38 Direct materials $200 Direct labor $15 x 10 hours $150 Manufacturing overhead $38 x 10 hours $380 Total cost $730 2-13 Defining Under- and Overapplied Overhead Over/Under-applied overhead := The difference between the overhead cost applied to WIP and the actual overhead costs. Overapplied overhead: Underapplied overhead : Actual < Applied Actual > Applied 2-14 Disposition of Under- or Overapplied Overhead Mfg. Overhead Actual overhead costs Overhead applied to jobs $650,000 Cost of Goods Sold Unadjusted Balance $30,000 $680,000 $30,000 overapplied $30,000 ø Adjusted Balance 2-15 End of Chapter 2 Chapter 3 Systems Design: ActivityBased Costing McGraw-Hill /Irwin © The McGraw-Hill Companies, Inc., 2007 Activity-Based Costing (ABC) For each activity in isolation, this system works exactly like the job-order costing system described in Chapter 2. A POAR is computed for each activity (estimates) & then applied based on the actual amount of activity. Hierarchy of Activities Level Activities Activity Measure Unit-level Processing units on machines Processing units by hand Consuming factory supplies Machine-hours Direct labor-hours Units produced Batch-level Processing purchase orders Processing production orders Setting up equipment Handling materials Purchase orders processed Production orders processed Number of setups Pounds of material handled Product-level Testing new products Administering parts inventories Designing products Hours of testing time Number of part types Hours of design time Facility-level General factory administration Plant building and grounds Direct labor-hours Direct labor-hours 3-19 Activity rates are determined as = Estimated Total OH $ / Estimated Total Activity Estimated Overhead Activity Cost Pool Cost Machine related $ 175,000 Purchase orders 63,000 Machine setups 92,000 Product testing 160,000 General factory 300,000 $ 790,000 ÷ ÷ ÷ ÷ ÷ Total Expected Activity 5,000 MHs 700 orders 460 setups 200 tests 25,000 DLH = = = = = Activity Rate $ 35 per MH $ 90 per order $ 200 per setup $ 800 per test $ 12 per DLH Cost Flows in an ABC System Overhead is applied on the basis of actual activities during the year. Activity Activity Cost Pool Rate Machine related $35/MH Purchase orders $90/order Machine setups $200/setup Product testing $800/test General factory $12/DLH Total Overhead Applied × × × × × Actual Activity 4,600 MHs 800 orders 500 setups 190 tests 23,000 DLHs = = = = = Applied Overhead Cost $ 161,000 72,000 100,000 152,000 276,000 $ 761,000 ABC vs. Traditional Costing Comtek Example Activity-Based Costing DVD Unit CD Unit Direct material $ 90.00 $ 50.00 Direct labor 20.00 20.00 Manufacturing overhead 97.80 25.55 Unit product cost $ 207.80 $ 95.55 Direct-Labor Costing DVD Unit CD Unit $ 90.00 $ 50.00 20.00 20.00 40.00 40.00 $ 150.00 $ 110.00 Note that the unit product cost of a CD unit decreased from $110 to $95.55 . . . . . . . . . . while the unit cost of a DVD unit increased from $150 to $207.80. Shifting of Overhead Cost Activity-Based Costing DVD Unit CD Unit Direct material $ 90.00 $ 50.00 Direct labor 20.00 20.00 Manufacturing overhead 97.80 25.55 Unit product cost $ 207.80 $ 95.55 Direct-Labor Costing DVD Unit CD Unit $ 90.00 $ 50.00 20.00 20.00 40.00 40.00 $ 150.00 $ 110.00 Low-volume product When a company implements activity-based costing, overhead cost often shifts from high-volume to lowvolume products with a higher unit product cost resulting for the low-volume products. ABC vs. Traditional Costing Activity-Based Costing DVD Unit CD Unit Direct material $ 90.00 $ 50.00 Direct labor 20.00 20.00 Manufacturing overhead 97.80 25.55 Unit product cost $ 207.80 $ 95.55 The ABC system assigns $14.45 less overhead than the traditional system to each CD player. Direct-Labor Costing DVD Unit CD Unit $ 90.00 $ 50.00 20.00 20.00 40.00 40.00 $ 150.00 $ 110.00 ABC vs. Traditional Costing Activity-Based Costing DVD Unit CD Unit Direct material $ 90.00 $ 50.00 Direct labor 20.00 20.00 Manufacturing overhead 97.80 25.55 Unit product cost $ 207.80 $ 95.55 The ABC system assigns $57.80 more overhead than the traditional system to each DVD player. Direct-Labor Costing DVD Unit CD Unit $ 90.00 $ 50.00 20.00 20.00 40.00 40.00 $ 150.00 $ 110.00 3-25 End of Chapter 3 Chapter 4 Process Costing Flow of Materials, Labor, and Overhead Costs Direct Materials Direct Labor Manufacturing Overhead Work in Process Finished Goods Cost of Goods Sold Flow of Materials, Labor, and Overhead Costs Direct Materials Direct Labor Manufacturing Overhead Costs are traced and applied to departments in a process cost system. Processing Department Finished Goods Cost of Goods Sold Assume Two Processing Departments: Partially Completed Units Transferred Work in Process Department A •Direct Materials •Direct Labor •Applied Overhead Transferred to Dept. B Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead •Transferred from Dept. A Transfer of Cost of Completed Units (in T-Account form) Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead •Transferred from Dept. A •Cost of Goods Manufactured Finished Goods •Cost of Goods Manufactured Equivalent Units of Production Equivalent units are the product of the number of partially completed units and the percentage of completion of those units. We need to calculate equivalent units because a department usually has some partially completed units in its beginning and ending inventory. Equivalent Units – The Basic Idea Two half completed products are equivalent to one completed product. + = 1 So, 10,000 units 70% complete are equivalent to 7,000 complete units. Learning Objective 2 Compute the equivalent units of production using the weighted-average method. Characteristics of the Weighted Average Method The weighted-average method . . . • Makes no distinction between work done in prior or current periods. • Blends together units and costs from prior and current periods. Treatment of Direct Labor Dollar Amount Direct Materials Direct Labor Direct labor costs may be small Manufacturing in comparison to Overhead other product costs in process costing systems. Type of Product Cost Treatment of Direct Labor Direct Materials Dollar Amount Conversion Direct labor costs may be small in comparison to other product costs in process costing systems. Type of Product Cost Direct labor and manufacturing overhead may be combined into one product cost called conversion. Weighted-Average – Equivalent Units Equivalent units of production always equals: Units completed and transferred + Equivalent units remaining in Work in Process 1st - identify the physical units completed and transferred out. 2nd - identify the equivalent units of production in ending work in process with respect to materials (% Complete * Physical Units) and adding this to the units from step one. 3rd - identify the equivalent units of production in ending Work in Process with respect to conversion (% Complete * Physical Units) and adding this to the units from step one. Weighted-Average Equivalent Units An Example Materials Units completed and transferred out of the Department in June 5,400 Conversion 5,400 Work in Process, June 30: 900 units × 60% 540 900 units × 30% Equivalent units of Production in the Department during June 270 5,940 5,670 Compute and Apply Costs Cost per equivalent unit = Cost of beginning WIP + Cost added during the period Equivalent units of production Compute and Apply Costs Total Cost Materials Conversion Cost to be accounted for: Beginning WIP $ Cost added 10,039 199,751 $ 6,119 118,621 $ 3,920 81,130 Total cost 209,790 $ 124,740 $ 85,050 Equivalent units $ 5,940 5,670 Compute and Apply Costs $124,740 ÷ 5,940 units = $21.00 $85,050 ÷ 5,670 units = $15.00 Total Cost Materials Conversion Cost to be accounted for: Beginning WIP $ Cost added 10,039 199,751 $ 6,119 118,621 $ 3,920 81,130 Total cost 209,790 $ 124,740 $ 85,050 Equivalent units $ 5,940 Cost per equivalent unit = $21.00 + $15.00 = $36.00 5,670 3-42 End of Chapter 4 Chapter Chapter 35 Cost Behavior: Analysis and Use McGraw-Hill /Irwin © The McGraw-Hill Companies, Inc., 2007 Types of Cost Behavior Patterns Summary of Variable and Fixed Cost Behavior Cost In Total Per Unit Variable Total variable cost is proportional to the activity level within the relevant range. Variable cost per unit remains the same over wide ranges of activity. Total fixed cost remains the same even when the activity level changes within the relevant range. Fixed cost per unit goes down as activity level goes up. Fixed Summary of Variable, Fixed, and Mixed Cost Behavior Cost In Total Per Unit Variable Fixed Mixed TC = FC + VC/activity * (Activity) Learning Objective LO3 To analyze a mixed cost using the high-low method. Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the fixed portion of sales salaries and commissions? a. $ 2,000 b. $ 4,000 c. $10,000 d. $12,000 Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the fixed portion of sales salaries and commissions? Total cost = Total fixed cost + a. $ 2,000 Total variable cost b. $ 4,000 $14,000 = Total fixed cost + c. $10,000 ($0.10 × 120,000 units) d. $12,000 Total fixed cost = $14,000 - $12,000 Total fixed cost = $2,000 The Contribution Format Used primarily for external reporting. Used primarily by management. Overview of Absorption and Variable Costing DEFINITIONS CHANGE!!! Absorption Costing Variable Costing Direct Materials Product Costs Direct Labor Product Costs Variable Manufacturing Overhead Fixed Manufacturing Overhead Period Costs Variable Selling and Administrative Expenses Fixed Selling and Administrative Expenses Period Costs Summary of Key Insights End of Chapter 5 & End of Material For Midterm 1 Chapter 6 Cost-Volume-Profit Relationships Using the Contribution Margin I/S Key Assumptions of CVP Analysis Selling price is constant. Costs are linear. In multi-product companies, the sales mix is constant. In manufacturing companies, inventories do not change (units produced = units sold). Contribution Margin Method The contribution margin method has two key equations. Break-even point in units sold Break-even point in total sales dollars = Fixed expenses Unit contribution margin = Fixed expenses CM ratio The Contribution Margin Approach These methods can be used with target profit. Unit sales to attain = the target profit Sales dollars to attain = the target profit Fixed expenses + Target profit Unit contribution margin Fixed expenses + Target profit CM ratio Margin of safety = Total sales - Break-even sales Operating Leverage = Contribution Margin / NOI End of Chapter 6 Chapter 7 Profit Planning AKA …BUDGETING The Master Budget: An Overview Sales budget Ending inventory budget Production budget Direct materials budget Direct labor budge t Start Selling and administrative expense budget Manufacturing overhead budget Cash budget Budgeted income statement Budgeted balance sheet • Budgets have “rules” that affect how each budget is calculated • There are a few features unique to each budget – Labor: guaranteed hours, overtime, etc. – MOH: Total budgeted MOH, non-cash expenses, etc. – Cash: Cash on hand, Interest expense & borrowing, etc. 7-62 Expected Cash Collections • All sales are on account. • Royal’s collection pattern is: 70% collected in the month of sale, 25% collected in the month following sale, 5% uncollectible. • The March 31 accounts receivable balance of $30,000 will be collected in full. 7-63 Expected Cash Collections 7-64 The Production Budget 7-65 The Cash Budget 7-66 End of Chapter 7 7-67 Chapter 8 Flexible Budgets and Performance Analysis 8-68 We want to explain the difference between the Budgeted and Actual Results – i.e., the Variances 8-69 We break the Total Variance up by inserting a Flexible budget. We end up with a Performance Report showing Activity and Revenue and Spending Variances 8-70 End of Chapter 8 8-71 Chapter 9 Standard Costs or “How to look at the Spending Variances from Ch 8” 8-72 Big Idea in Ch 9 In a standard costing system, inventories are recorded using standard prices and standard quantities. The differences between what is actually used and what is recorded at standard is found in the “Quantity” and “Price” variances. Price and Quantity Variances: DM, DL, & VOH Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance (AQ × AP) – (AQ × SP) AQ = Actual Quantity AP = Actual Price Standard Quantity* × Standard Price Quantity Variance (AQ × SP) – (SQ × SP) SP = Standard Price SQ = Standard Quantity * Standard Quantity allowed for Actual Production = (Std/unit * Units produced) 9-74 Inventories are recorded at standard cost. Variances are recorded as follows: Favorable variances are credits, representing savings in production costs. Unfavorable variances are debits, representing excess production costs. Variances closed out to cost of goods sold. Favorable variances decrease cost of goods sold. Unfavorable variances increase cost of goods sold. 9-75 Fixed Overhead Budget Variance Actual Fixed Overhead Budgeted Fixed Overhead Applied Fixed Overhead Budget variance Budget variance = Actual fixed overhead – Budgeted fixed overhead 9-76 Fixed Overhead Volume Variance Actual Fixed Overhead Budgeted Fixed Overhead Applied Fixed Overhead Volume variance Volume variance = Budgeted fixed overhead – Fixed overhead applied to work in process 9-77 Reconciling Overhead Variances and Underapplied or Overapplied Overhead In a standard cost system: Unfavorable OH variances are equivalent to underapplied overhead. Favorable OH variances are equivalent to overapplied overhead. The sum of the overhead variances equals the under- or overapplied overhead cost for the period. 8-78 End of Chapter 9 & Midterm 2 Material Responsibility Centers: Cost, Profit, and Investments Centers Cost Center Profit Center Responsibility Center Investment Center Identifying Traceable Fixed Costs Traceable costs arise because of the existence of a particular segment and would disappear over time if the segment itself disappeared. No computer division means . . . No computer division manager. Identifying Common Fixed Costs Common costs arise because of the overall operation of the company and would not disappear if any particular segment were eliminated. No computer division but . . . We still have a company president. Return on Investment (ROI) Formula Net operating income ROI = Average operating assets Margin = Turnover = Net operating income Sales Sales Average operating assets ROI = Margin Turnover Increasing ROI There are three ways to increase ROI . . . Increase Sales Reduce Expenses Reduce Assets Calculating Residual Income Residual = income Net operating income ( Average operating assets ) Minimum required rate of return This computation differs from ROI. ROI measures net operating income earned relative to the investment in average operating assets. Residual income measures net operating income earned less the minimum required return on average operating assets. 8-85 End of Chapter 10 8-86 Chapter 11 Cost Concepts for Decision Making A relevant cost is a cost that differs between alternatives. Identifying Relevant Costs An avoidable cost can be eliminated (in whole or in part) by choosing one alternative over another. Avoidable costs are relevant costs. Unavoidable costs are irrelevant costs. Two broad categories of costs are never relevant in any decision and include: Sunk costs. Future costs that do not differ between the alternatives. Chapter 11 Relevant Costs for Decision Making Keep (Add) or Drop: Contribution Margin Lost vs. Costs Avoided. If CM Lost > Cost Avoided, then Keep (Add) Make or Buy: Costs avoided vs. Purchase price. If Costs avoided > Purchase Price, then Buy Special Order: Incremental Revenue vs. Incremental (variable) Costs. If Incremental Revenue > Incremental Costs, Accept. Notes: Capacity should be sufficient to accommodate the Special Order Current Fixed Costs should be ignored Constrained Resource: Maximize CM/unit of CONSTRAINT. 1. Find CM/unit of Constraint 2. Rank based on CM/unit of Constraint 3. Make as many units as demanded of the #1 product, then use the remaining constraint to make as many units as demanded of the #2 product, and so on.