Class #27.2 Civil Engineering Materials – CIVE 2110 Concrete Material Stress vs. Strain Curves Steel Reinforcement Fall 2010 Dr. Gupta Dr. Pickett 1 Stress-Strain Curve for Compression Slightly ductile shape of Stress-Strain curve f c' is reached A descending branch exists after Due to redistribution of load to un-cracked regions with less stress, (MacGregor, 5th ed., Fig. 3-26) 2 Stress-Strain Curve for Compression Strength of Reinforced Concrete structures controlled by, Size of members, Shape of members, Stress-Strain curves of; - concrete, - reinforcement. Five properties of Stress-Strain curves; (1) - Initial slope, Ec ' f (2) - Ascending parabola c (3) - Strain at max stress, (4) - Descending parabola (5) - Strain at failure (Fig. 3-18, MacGregor, 5th ed.) 3 Stress-Strain Curve for Compression (1) - Initial Slope, Ec ; ACI 318, Sect. 8.5, 8.6 sensitive to Eaggregate , Ecement . For normal weight concrete; wc 145 Lb Ft 3 Ec psi 57,000 f c' For other weight concrete; 90 Lb Ft3 wc 160 Lb Ft3 Ec psi wc1.5 33 f c' Defined as the slope of a line drawn from 0 to 0.45 f c' As water increases, Ec decreases, because cement paste becomes more porous, there is less aggregate. (MacGregor, 5th ed., Fig. 3.17) 4 Stress-Strain Curve for Compression Lightweight Concrete ; ACI 318, Sect. 8.5, 8.6 sensitive to Eaggregate . 90 Lb Ft3 wc 120 Lb Ft3 Ec psi wc1.5 33 f c' f c' For all parameters involving Each parameter shall be multiplied by a modification factor 0.85 for sand-lightweight conc. For normal weight concrete the average f ct 6.7 f c' splitting tensile strength is; 0.75 for all-lightweight concrete ' If splitting tensile strength, fct , is specified, then f ct / 6.7 f c 1.0 This accounts for the reduced capacity of lightweight concrete due to aggregate failure; Such as: Shear strength Splitting resistance Concrete-rebar bond (MacGregor, 5th ed., Fig. 3.26) 5 Stress-Strain Curve for Compression (2) – Ascending Parabola; ' (3) – Strain ( 0 ) at f c ; Strain at max stress increases as f c' increases. (4) – Slope of descending branch; ' Less steep than ascending branch, f c 6ksi ' Slope increases as f c increases. (5) – Strain ( cu ) at failure; Curve becomes steeper as f c' increases. Decreases with increases in f c' (4 and 5) – depend on; Specimen size; Load, type, rate 6 (Fig. 3.18, MacGregor, 5th ed.,) Stress-Strain Curve for Tension Tensile strength of concrete: Determined by one of 2 tests: P H (1) Flexure (Modulus of Rupture) test, (2) Split Cylinder test, fct P B 8” (1) Flexure (Modulus of Rupture) test; Load until failure due to cracking on tension side, ASTM C78 or ASTM C293, H = 6”, B = 6” L = 30” 3” 3” P V My f r Flexure I M H 2 fr BH 3 12 6M fr BH 2 8” 8” 0 -P PL M 3 0 7 Stress-Strain Curve for Tension (2) Split Cylinder test, fct ; Load in compression along long side, ASTM C496, a standard 6”x12” cylinder is placed on side, Outside surface area, Area 2rl dl Load is resisted by only half of surface area, Re sistingArea ld 2 f ct P Re sistingArea P f ct ld 2P f ct ld 2 8 (MacGregor, 5th ed., Fig. 3.9) Stress-Strain Curve for Tension Concrete always cracks on plane of MaxTension Split Cylinder Test Bi-Axial Stress maxTension 1 2 ApC 2x90˚ Tension Compression max ApC 2 9 Stress-Strain Curve for Tension Tensile strength of concrete: Determined by one of 2 tests: (1) Flexure (Modulus of Rupture) test, (2) Split Cylinder test, f ct Tensile strength from Split Cylinder test is less than that from Flexure (modulus of Rupture) test because; H fr P P B f r 1.5 f ct In Flexure test, only bottom of beam reaches Tension Max In Split Cylinder test, majority of cylinder reaches Tension Max 10 Stress-Strain Curve for Tension Results from various Split Cylinder tests vs. f c' are plotted in Fig. 3.10 The mean Split Cylinder strength is: f ct 6.4 f c' ACI 318, Sect. R8.6.1 states; f ct 6.7 f c' The mean Modulus of Rupture strength is: ' f r 8 .3 f c (MacGregor, 5th ed., Fig. 3.10) ACI 318, Sects. 8.6.1 & 9.5.2.3 state, for deflection calculations: 1.0 for norm al weight concrete f r 7.5 f c' f ct 6.7 f ' c 1.0 0.85 for sand lightweight concrete 0.75 for all lightweight concrete 11 Stress-Strain Curve for Tension From: 00..5 fftt' ' ft 'ft ' Tensile strength of concrete: ft ' 0.08 0.15 f c' Concrete tensile failure is BRITTLE. Same factors affect ft ' as f c' ; Water/Cement ratio, Type of Cement, Type of Aggregate, Curing Moisture conditions, Curing Temperature, Age, Maturity, Loading rate. ' ' t 1.8 f t ' Ec where f t ' f ct 6.4 0.5 f t ' f c' (MacGregor, 5th ed., Fig. 3-21) From: 0 0.5 f t ' ' t' f t E c t MAX 0.0001 for ' t MAX 0.00014 0.0002 for pure tension 12 flexure Steel Reinforcement in Concrete In any beam (concrete, steel, masonry, wood): Applied loads produce Internal resisting Couple, Tension and Compression forces form couple. In a concrete beam: - Cracks occur in areas of Tension, - Beam will have sudden Brittle failure unless Steel reinforcement is present to take Tension. MacGregor, 5th ed. Fig. 1-4 13 Mohr’s Circle Method – Failure Modes Brittle concrete fails on plane of max normal (tension) Stress. Failure stress located at: 2x90˚=180˚on Mohr Circle Concrete Brittle tension tension 90˚ min ApC Neutral Axis 2x90˚ max slightTension Plane of 2x45˚ max Stress Shear ApC 2 Normal Stress max Tension Principal Stress 14 Steel Reinforcement in Concrete Steel Reinforcement: Hot-Rolled deformed bars (rebars) ASTM A 615: Welded wire fabric Reinforcement Bars (Rebars): ASTM specs specify; - diameter, cross-sectional area - made from steel billets - most commonly used ASTM A 706: - made from steel billets - for seismic applications - better - ductility - bendability - weldability - sizes in terms of 1/8 inch - #4 rebar, diameter = 4/8 in. - metallurgical properties - mechanical properties - Grade min. Tensile Yield Strength - Grade 60, Yield Strength = fy = 60 ksi 15 Steel Reinforcement in Concrete Reinforcement Bars (Rebars): (MacGregor, 5th ed., Table 3-4) Upper Limit on UltimateTensileStrength 1.25 f y actualYieldStrength 16 Steel Reinforcement in Concrete (MacGregor, 5th ed., Fig. 3-30) Rebars in metric units: - just numerical conversions of US customary sizes. 11" 35.8m m d 1.409" - # 11 d 1.375" 1.41" - #36 25 . 4 m m 1 " 17 8 - Grade 420, f y 420MPa Rebars in US customary units: - Grade 60, f y 60ksi Steel Reinforcement in Concrete Reinforcement Bars (Rebars): (MacGregor, 5th ed., Table A-1) 18 Steel Reinforcement in Concrete Reinforcement Bars (Rebars): (MacGregor, 5th ed., Table A-1M) 19 Steel Reinforcement in Concrete Reinforcement Bars (Rebars): - modulus of Elasticity, ES = 29,000,000 psi ACI 318, Sect. 8.5.2 - for rebars with fy > 60,000 psi must use fy = ES x ( S 0.0035) ACI 318, Sect. 3.5.3.2 (MacGregor, 5th ed., Fig. 3-31) 20 Steel Reinforcement in Concrete Reinforcement Bars (Rebars): - at temperatures > 850˚F (MacGregor, 5th ed., Fig. 3-34) fy and fultimate drop significantly - concrete cover over the rebars helps to delay loss loss during fires 21 Steel Reinforcement in Concrete Fatigue Strength of rebars: - Bridge decks subjected to large number of load cycles - Stress Range, Sr = MaxTensileStress in a cycle MinStress in same cycle - Fatigue failure may occur if at least one stress is tensile and Sr > 20 ksi - Fatigue failure will not occur if; (MacGregor, 5th ed., Fig. 3-33) Max 20ksi inf inite cycles Max any 20,000 cycles - Fatigue strength reduced at: Bends, Welds 22 Steel Reinforcement in Concrete Fatigue Strength of rebars: - Stress Range, Sr = MaxTensileStress in a cycle MinStress in same Example: Fatigue Failure possible; S r 5ksi in a cycle 16ksi in same cycle S r 21ksi Example: Fatigue Failure not possible; S r 5ksi in a cycle 26ksi in same cycle S r 21ksi 23 cycle Steel Reinforcement in Concrete Welded-Wire Reinforcement: - used in: Walls, Slabs, Pavements. - due to cold-working process used in drawing the wire strain-hardening occurs, so wire is BRITTLE. - Plain wire; ASTM A82; A185; ACI 318, Sect. R3.5.3.6 fy = 60,000 psi - mechanical anchorage in concrete provided by - cross-wires - Deformed wire; ASTM A496; A497; ACI 318, Sect. R3.5.3.7 fy = 60,000 psi - mechanical anchorage in concrete provided by - cross-wires - deformations 24 Steel Reinforcement in Concrete Welded-Wire Reinforcement: - Wire diameter = 0.125” 0.625” - Wire area increments of 0.01 in2 . (MacGregor, 5th ed., Table A-2a) - Plain wire; W - Deformed wire: D - ACI 318, Sect. 3.5.3.5 D-4 wire size D-31 area = 0.04 in2 area = 0.031 in2 . - 25 Steel Reinforcement in Concrete Welded-Wire Reinforcement: - Wire area increments of 0.01 in2 . - Wire center-center spacing a x b , inches - Plain wire; (MacGregor, 5th ed., Table A-2b) W - 26