Class 25.1 CIVE 2110 Concrete Material_definitions f`c

Class #25.1

Civil Engineering Materials – CIVE 2110

Definitions

Material Properties

Concrete Compressive Strength, f’

c

Fall 2010

Dr. Gupta

Dr. Pickett

1

Reinforced Concrete Structural Steel

Advantage Disadvantage Advantage Disadvantage

Shapes

Fire resistance

Maintenance

Time dependent

Strength

Weight

Stiffness

Any shape

1-3 Hr. resistance with

NO coating

Less,

No need to paint

Rigid,

Less; drift, deflection, vibrations.

Must make forms Manufactured shapes

Limited shapes

Creep due to long term load.

Shrinkage due to curing.

Low tensile strength.

Low strength/volume ratio.

Higher,

More seismic load

High tensile strength.

High strength/volume ratio.

Lower,

Less seismic load

Must add fire-proof coating

More,

Must paint for corrosion resistance

More thermal expansion and contraction

Flexible ,

More; drift, deflection, vibrations.

2

What is Reinforced Concrete?

 Definition:

 A construction material composed of:

Course Aggregate – particles > 0.25“ diameter, retained on #4 sieve.

Fine Aggregate – Sand particles < 0.25” diameter, pass #4 sieve.

Water

Cement powder

 cement paste,

 Forms a gluing paste, when mixed with proper amount of water

Reinforcement bars – steel (if no reinforcement, use ACI 318, Ch.22)

 Two Methods of Reinforced Concrete Construction:

Cast-in-Place : members are constructed at their final location;

A form (wood) or mold (steel) is built in the shape of the member,

Reinforcement bars are placed inside form (mold);

Concrete is poured into form (mold).

Pre-Cast : members are constructed off-site;

Members are transported to their final location,

Members are erected and joined to form a structure.

3

Cast-In-Place Concrete

I-75, Suder Ave. ramp

McCormac, 8 th ed., p.73

4

Pre-Cast Concrete

Veterans Glass City Skyway bridge

5

Reinforced Concrete Structures

One-way slab

Load bearing

Fig. 4-1,MacGregor, masonry walls.

5 th edition, 2009,

Pearson/Prentice Hall

Gravity loads supported by columns.

Two-way slab

MacGregor, 5 th ed., Fig. 4-1

6

Reinforced Concrete Structures

 Floor slabs: One-way or Two-way;

 One-way slab :

 Takes load in only One direction,

 Slab forms top flange of T-beam joist,

 T-beam takes load in only One direction,

 Load transferred to T-beam joist,

 T-beam transfers load to girder,

 Girder transfers load to column (or wall),

 Column (or wall) transfers load to;

 Piles, Spread footings.

L

1

- one-way slab; L

2

/L

1

> 2

- two-way slab; L

2

/L

1

< 2

L

2

MacGregor, 5 th ed., Fig. 4-34

One-way slab

MacGregor, 5 th ed., Fig. 4-36

7

Reinforced Concrete Structures

 Floor slabs: One-way or Two-way;

 Two-way slab:

 ACI 318, Chapter 13,

 Transfers load in Two directions to girder or column,

MacGregor, 5 th ed., Fig. 13-2

Two-way slab MacGregor, 5 th ed., Fig. 5-22 8

Dimensions and Tolerances

 The design Engineer must:

 specify the exterior dimensions of members so that the members have;

 Adequate strength to resist loads ,

 ACI 318, Ch. 9-21.

 Adequate stiffness to prevent excessive deflections ,

 ACI 318, Sect. 9.5.

 specify the reinforcement , - size, quantity, location.

 ensure constructability of members;

 Rebars must not interfere with each other,

Need space for concrete to flow around rebars,

9

Adequate strength during – erection, curing.

Dimensions and Tolerances

 The design Engineer should specify :

 Calculations;

 3 significant digits,

 Exterior dimensions of beams, columns;

 In whole inch increments,

 Slab thickness;

 In half-inch increments,

 Rebar size, length;

Rebar diameter = 9/8”

 Bar sizes are manufactured in 1/8 in. increments,

 Length in two-inch increments, ACI 318, Sect. 7.5.

 Concrete cover;

 In half-inch increments,

10

Dimensions and Tolerances

 The design Engineer should ensure construction tolerances of:

 Exterior dimensions of beams and columns;

0.5 inch,

 Slab thickness;

0.25 inch,

 Concrete cover; ACI 318, Sect. 7.5.2.1;

0.375 inch, effective depth, d

8 inch,

0.5 inch, effective depth, d > 8 inch,

11

Material Properties

 In any beam (concrete, steel, masonry, wood):

MacGregor, 5 th ed., Fig. 1-4

 Applied loads produce

Internal resisting Couple,

 Tension and Compression forces form couple.

 Positive bending moment,

 Axial Compression forces in the top regions,

 Axial Tension forces in the bottom regions , 12

Material Properties

In a concrete beam:

Cracks occur in areas of Tension ,

Beam will have sudden Brittle failure unless Steel reinforcement is present to take Tension.

MacGregor, 5 th ed., Fig. 1-4 13

Material Properties

Concrete is:

Strong in Compression,

Weak in Tension , f t

0 .

05

0 .

10

 f c

'

 Cracks occur in Concrete when:

Tensile Stress in Concrete

Tensile Strength of

 Tensile Stress can be due to:

 Loads

 Restrained shrinkage during curing

 Temperature changes

Concrete

14

Material Properties

 f c

'

= Specified Compressive Strength of Concrete

 Nominal strength ( n ) is based upon

 f c

'

D esign Strength ≥ Required Strength

Reduced Nominal Strength ≥ Factored Up Load

 n ≥ U

ACI 318, Sect. 5.3;

 f c

'

In order to validate a specified , concrete plant must have;

Strength test records

12 months old,

A sample standard deviation, s s

 established from 30 consecutive compressive strength tests

15  2 cylinders tested per test

Material Properties

ACI 318, Sect. 5.3;

 In order to validate a specified

 f c

'

; f

'

A Required Average Compressive Strength, , must be obtained;

 For f c

' 

5000 psi

 Use the larger value computed from Eq. (5-1) and Eq. (5-2); f f cr

'

' cr

 f c

' 

1 .

34 s s f c

' 

2 .

33 s s

500

Eq. (5-1)

Eq. (5-2)

 Eq. (5-1) is based on a probability of 1-in-100 that the average of f c

'

3 consecutive tests may < specified.

 Eq. (5.2) is based on a probability of 1-in-100 that an individual test

16 f c

' may be more than 500 psi below specified.

Material Properties

ACI 318, Sect. 5.3;

 In order to validate a specified

 f c

'

; f

'

A Required Average Compressive Strength, , must be obtained;

 For f c

' 

5000 psi

 Use the larger value computed from Eq. (5-1) and Eq. (5-3); f f cr

'

' cr

 f

0 .

c

' 

1 .

34 s s

90 f c

' 

2 .

33 s s

Eq. (5-1)

Eq. (5-3)

 Eq. (5-1) is based on a probability of 1-in-100 that the average of f c

'

3 consecutive tests may < specified.

 Eq. (5.3) is based on a probability of 1-in-100 that an individual test

17

0 .

90 f c

' may be < specified.

Material Properties

ACI 318, Compressive Strength Test;

 Standard Cylinders;

 

ApC

 max Compr

 Concrete samples taken per ASTM C172,

6”

 Concrete samples molded, cured per ASTM C31,

 Concrete strength tested per ASTM C39;

6”x12” cylinders,

 Fill cylinder with concrete,

12”

Allow concrete to harden in cylinder,

 24 hours, 60 ˚ 

80 ˚F, no moisture loss,

Strip the cylinder mold,

 

ApC

Place cylinder in a curing room (100% humidity) or water tank at 72 ˚F,

 max Compr

 After 28 days,

Load 2 cylinders in compression at rate of 35 psi/sec.

Record failure load, calculate failure stress.

18

Cracking & Failure Mechanisms

P

Concrete (and all Brittle materials) fail on the plane of

Max Normal Tension Stress

ApC

Apply a Normal Stress in Compression

– concrete Compression Cylinder Test :

 Will have Tension cracks parallel to applied load,

 on plane of

 max Tension

ApC

ApC

 

ApC

 max Compr

 max Tension

 max T

Plane of max Tension 

ApC

  max Compr

P 19

Mohr’s Circle Method – Failure Modes

Apply a Normal Stress in Compression – Split Cylinder Test :

Ductile Material fails by Buckling .

Concrete

Brittle Material fails on plane of max

NORMAL ( Tension ) Stress,

 max Tension

Steel

Ductile on Mohr Circle from applied stress

ApC

Plane of max

Tension

ApC

Brittle

90

˚

 max

2x90

˚

  min

ApC 90

˚

 tension

Tension

Compression

  max

ApC

2

ApC

20

Mohr’s Circle Method – Failure Modes

Apply a Normal Stress in Tension :

Ductile Material fails on plane of

 max Tension

 max

From to failure stress = 2x45˚=90˚ on Mohr Circle

Brittle Material fails on plane of

 max

 max

Steel

Tension

Ductile

Tension acts on plane perpendicular to applied Tension load.

 max

 min

0

Compression

2x45 ˚

  max

Tension

ApT

 max

45

˚

45 ˚

45

˚

  max

ApT

2

90 ˚

Cast Iron

Plexiglass

Brittle

45 ˚

Plane of

ApT Tension

Mohr’s Circle Method – Failure Modes

Brittle concrete fails on plane of max normal (tension) Stress.

Failure stress located at: 2x90˚=180˚on Mohr Circle

 tension

Concrete

Brittle

 tension

90

˚

  min

ApC

Neutral Axis

2x90

˚

  max

2x45 ˚

 Shear Stress

ApC

2

 max

 slightTens ion

Plane of max

Tension

Principal

Stress

22

Cracking & Failure Mechanisms

ApC

(MacGregor, 5 th ed., Fig. 3.13)

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43)

-

-

(0) Overall Cracking Process ; individually, cement paste & aggregate each have brittle, linear stress-strain curves, 

ApC during a cylinder compression test,

friction between test machine head-plates and cylinder ends,

prevents lateral expansion at cylinder ends,

-

-

this restrains vertical cracking near cylinder ends , this strengthens conical regions near cylinder ends, vertical cracks at mid-height of cylinder do not enter conical regions.

But, in the concrete mixture, the cement paste & aggregate together produce a non-linear stress-strain curve, that appears slightly ductile, due to the gradual micro-cracking within the mixture and redistribution of stress throughout

23 the concrete mixture.

Cracking & Failure Mechanisms

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43)

ApC

0

0 .

3 f c

'

(1) No-Load Bond Cracking during curing;

- cement paste shrinks,

- shrinkage restrained by non-shrinking aggregate,

- shrinkage causes tension in the concrete,

No-Load Bond Cracks occur along interface between cement paste and aggregate,

- stress-strain curve remains nearly linear up to

ApC

0 .

3 f c

'

ApC

24

Cracking & Failure Mechanisms

0 .

5 f c

'

0 .

3 f c

'

0 .

75 f c

'

(MacGregor, 5 th ed., Fig. 3.1)

25 f c

'

Cracking & Failure Mechanisms

ApC

0 .

3

0 .

5 f c

'

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43)

(2) Stable Crack Initiation ;

Bond Cracks occur from one aggregate to another piece of aggregate,

- cracks are stable,

- cracks will propagate only if load is increased,

- additional load is redistributed to un-cracked portions,

- causes gradual curving of stress-strain curve.

ApC

26

Cracking & Failure Mechanisms

ApC

0 .

5

0 .

75 f c

'

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43)

(3) Stable Crack Propagation ;

Mortar Cracks occur between Bond Cracks,

- cracks develop parallel to the compressive load, due to

- crack do not grow during constant load,

- cracks propagate only with increasing load,

- stress-strain curve continues to curve.

- the onset of this stage is called the Discontinuity Limit .

ApC

27

Cracking & Failure Mechanisms

ApC

0 .

75 f c

'

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43)

(4) Un-Stable Crack Propagation ;

Mortar Cracks lengthen with constant load,

- additional cracks form,

- few undamaged portions remain to carry additional load,

- cracks propagate without increasing load,

- this is an unstable condition,

- stress-strain curve becomes very non-linear,

- eventually, stress-strain curve begins to flatten,

- failure will occur.

ApC

- The onset of this stage is called Critical Stress at

ApC

0 .

75 f c

'

28

Cracking & Failure Mechanisms

ApC

0 .

75 f c

'

Concrete cracking process;

4 stages :

(MacGregor, 5 th ed., pp. 41-43))

(4) Un-Stable Crack Propagation ;

Critical Stress;

ApC

0 .

75 f c

'

significant lateral strains caused by large amount of micro cracks,

- volumetric strain increases, significantly,

- causes outward force on lateral confining reinforcement,

- spirals,

- lateral ties,

ApC

- confining reinforcement becomes in Tension,

- confining Steel restrains concrete expansion and disintegration,

- puts column in a state of Triaxial Compressive Stress.

29

Uni-Axial vs. Bi-Axial Loadings

Concrete always cracks on plane of

MaxTension

So far, discussion has involved

Uni-Axial loading;

Uni-Axial compression, points A or A’

Uni-Axial tension, points B or B’

(MacGregor, 5 th ed., Fig. 3.12)

30

Uni-Axial vs. Bi-Axial Loadings

Bi-Axial Compression; from points A-CA’

- Delays the formation of - Bond Cracks

- Mortar Cracks

- Stable crack propagation - longer time

- higher load

Due to Bi-Axial Compression; failure at point C ≈

1 .

07 f c

'

(MacGregor, 5 th ed., Fig. 3.12)

31

Tri-Axial Loadings

Tri-axial Compression ;

- Compared to uni-axial compression;

- higher compressive strength,

- more ductile,

 

Failure

4 .

3

3

(MacGregor, 5 th ed., Fig. 3.16)

-

In columns:

Uni-axial compression causes outward force on lateral confining reinforcement,

- spirals

- ties

- confining Steel restrains concrete expansion and disintegration,

- reinforcement becomes in Tension, as it restrains concrete expansion

- puts column into 32

Triaxial Compression

(MacGregor, 5 th ed., Fig. 3.15)

Cracking & Failure Mechanisms

Confining reinforcement ;

saved Olive View Hospital from complete collapse;

saved building in Philippines from complete collapse;

33

Cracking & Failure Mechanisms

Confining reinforcement ;

double spiral reinforcement used in bridge piers by CALTRANS,

- puts column into a state of

Triaxial

Compressive

Stress.

34