ALCOM Confidential
Supplier Controlled - Safe Launch Plan
Sep 2013
1
Controlled – Safe Launch Plan
ALCOM Confidential
Suppliers will participate in a controlled - Safe
Launch Plan to be defined and executed in the
Product Special Characteristic Matrix (PSCM).
PSCM is listing all significant inspection / control
points, the type of inspection occurring (i.e. visual,
testing or actual measurement), the method of
documentation, the sample size and increased
frequency of those checks, and defined immediate
action to be taken if an out of control and/or out of
specification condition occurs.
2
Controlled–Safe Launch Plan Label
ALCOM Confidential
Exit criteria for the Controlled - Safe Launch Plan is shipment
of zero defect parts that meet either the defined period of time
or number of lots. Any defect discovered during this period
restarts the event to “0” pieces shipped.
Suppliers will be required to submit data to ALPS as part of this
process. Suppliers shipping parts under Controlled - Safe
Launch Plan shall create a separate label placed on each
container showing “Safe Launch Plan” to indicate these parts.
See Figure below for an example:
Safe Launch Plan
Label Size: a standard 2 1/2“ X 5” tag is recommended
3
Plan Labeling
ALCOM Confidential
The requirements and responsibility for these approvals shall be
determined by the Design Engineer, the Product Engineer, the Tooling
Engineer, and Supplier Quality Engineer based upon design needs and
Customer requirements.
Prototype material must be identified as such by the use of the
required PINK label on the outside of each box or package.
Material that will be used for pilot builds must be identified as such
by use of the required GREEN label on the outside of the box.
BLUE color for PPAP(submission)
Controlled-Safe Launch Plan
4
Controlled Launch Plan Labeling
ALCOM Confidential
Prototype Material: First shot, or pre-PPAP shipments must be
identified by PINK labels stating:
ALPS DEVELOPMENT MATERIAL
PROGRAM NAME
ALCOM W.O.R.#
Label Size: a standard 2 1/2“ X 5” tag is recommended
PILOT Material: Material with a minimum of a Limited PPAP
Approval that will be used of product validation must be identified
by GREEN label stating:
PILOT MATERIAL
PURCHASE ORDER #
ALPS PART NUMBER
QUANTITY
PROGRAM NAME
ATT’N: (ALCOM Contact Name)
Label Size: a standard 2 1/2“ X 5” tag is recommended
5
PSCM FOR Controlled Safe Launch Plan
ALCOM Confidential
All material sent to ALPS during the
CSLP time period must be subjected
to the agreed Controlled Safe Launch
Plan.
This includes
during PPAP.
material
produced
PSCM ATTACHED FILE:
 PSCM, for a pre-determined period of time (90
days) or six lots for supplier production
ALPS facility and the Supplier will employ an
expanded inspection process on special – key
characteristics.
 Once the program passed from launch into
normal production, the supplier shall continue to
use the validated process (PPAP Process).
Note: In case that any change to validated process
be requested, ALPS approval is required. In case
that goals and metric during this process does not
meet, Suppliers will be subject to one or more
intensive improvement tools.
6