Chapter 11 Flexible Budgeting and the Management of Overhead and Support Activity Costs McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 1 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Flexible Budgets Static budgets are prepared for a single, planned level of activity. Hmm! Comparing static budgets with actual costs is like comparing apples and oranges. Performance evaluation for overhead is difficult when actual activity differs from the planned level of activity. 11-3 Flexible Budgets Consider the following example from the Cheese Company . . . Hmm! Comparing static budgets with actual costs is like comparing apples and oranges. 11-4 Static Budgets and Performance Reports Static Budget Machine hours Variable costs Indirect labor Indirect materials Power Fixed costs Depreciation Insurance Total overhead costs 10,000 $ 40,000 30,000 5,000 Actual Results Variances 8,000 2,000 U U = Unfavorable variance Cheese Company was unable to achieve the budgeted level of activity. 12,000 2,000 $ 89,000 11-5 Static Budgets and Performance Reports F = Favorable variance since actual costs Static Actual are less than budgeted costs. Budget Machine hours Variable costs Indirect labor Indirect materials Power Results Variances 10,000 8,000 2,000 U $ 40,000 30,000 5,000 $ 34,000 25,500 3,800 $6,000 F 4,500 F 1,200 F Since cost variances are favorable, have job controlling costs? 12,000 12,000 Fixed costs we done a good Depreciation Insurance 2,000 2,000 Total overhead costs $ 89,000 $ 77,300 0 0 $11,700 F 11-6 Static Budgets and Performance Reports I don’t think I can answer this question using a static budget. I do know that actual activity is below budgeted activity which is unfavorable. But shouldn’t variable costs be lower if actual activity is below budgeted activity? 11-7 Static Budgets and Performance Reports • The relevant question is . . . “How much of the favorable cost variance is due to lower activity, and how much is due to good cost control?” • To answer the question, we must the budget to the actual level of activity. 11-8 Flexible Budgets Central Concept If you can tell me what your activity was for the period, I will tell you what your costs and revenue should have been. 11-9 Advantages of Flexible Budgets Show revenues and expenses that should have occurred at the actual level of activity. May be prepared for any activity level in the relevant range. Reveal variances due to good cost control or lack of cost control. Improve performance evaluation. 11-10 Learning Objective 2 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Preparing a Flexible Budget 11-12 Preparing a Flexible Budget Variable Cost Per Hour Total Fixed Cost Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 $ 10,000 12,000 4.00 3.00 0.50 7.50 $12,000 2,000 11-13 Preparing a Flexible Budget Variable Cost Per Hour Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 10,000 12,000 Variable8,000 costs are expressed as a constant amount per hour. $ 4.00 3.00 0.50 7.50 $ 32,000 24,000 Fixed 4,000 costs are expressed as a total amount that does not $ 60,000 change within the relevant range of activity. $12,000 2,000 11-14 Preparing a Flexible Budget Variable Cost Per Hour Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 $ 4.00 3.00 0.50 7.50 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $12,000 $ 12,000 2,000 2,000 $ 14,000 $ 74,000 11-15 Preparing a Flexible Budget Variable Cost Per Hour Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs $ 4.00 3.00 0.50 7.50 Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 $12,000 $ 12,000 2,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 11-16 Preparing a Flexible Budget Variable Cost Per Hour Machine hours Variable costs IndirectThere labor is no Note: material inIndirect the fixed costs. Power Total variable cost $ Fixed costs Depreciation Insurance Total fixed cost Total overhead costs 4.00 flex 3.00 0.50 7.50 Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 $12,000 $ 12,000 2,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 11-17 Preparing a Flexible Budget Variable Cost Per Hour Total Fixed Cost Machine hours Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 10,000 12,000 Total budgeted Variable costs overhead cost Indirect labor 4.00 $ 32,000 Indirect material 3.00 24,000 Power 0.50 Budgeted variable Total 4,000 Total variable cost cost $ per 7.50 $ 60,000 overhead activity $ 40,000 30,000 5,000 Budgeted $ 75,000 $ 48,000 36,000 6,000 fixed $ 90,000 = Fixed costsactivity unit Depreciation Insurance Total fixed cost Total overhead costs × units + $12,000 $ 12,000 2,000 2,000 $ 14,000 $ 74,000 overhead cost $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 11-18 Flexible Budget Performance Report 11-19 Flexible Budget Performance Report Variable Cost Per Hour Total Fixed Costs Machine hours Variable costs Indirect labor $ Indirect material Power Total variable costs $ Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs Flexible Budget Actual Results 8,000 4.00 3.00 0.50 7.50 Variances 0 $ 34,000 25,500 3,800 $ 63,300 $12,000 2,000 $ 12,000 2,000 $ 14,000 $ 77,300 11-20 Flexible Budget Performance Report Total FlexibleVariable budget is Cost Fixed prepared Per for HourtheCosts same activity level Machine hours (8,000 hours) as Variable costs actually$achieved. Indirect labor 4.00 Indirect material Power Total variable costs $ Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs 3.00 0.50 7.50 $12,000 2,000 Flexible Budget Actual Results 8,000 8,000 Variances 0 $ 34,000 25,500 3,800 $ 63,300 $ 12,000 2,000 $ 14,000 $ 77,300 11-21 Flexible Budget Performance Report Variable Cost Per Hour Total Fixed Costs Machine hours Variable costs Indirect labor $ Indirect material Power Total variable costs $ Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs 4.00 3.00 0.50 7.50 $12,000 2,000 Flexible Budget Actual Results 8,000 8,000 $ 32,000 24,000 4,000 $ 60,000 $ 34,000 25,500 3,800 $ 63,300 $ 2,000 U 1,500 U 200 F $ 3,300 U $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 77,300 0 0 0 $ 3,300 U Variances 0 11-22 Flexible Budget Performance Report Variable Total Cost Fixed labor and Costs Per Hour Indirect indirect Machine hours material have unfavorable variances Variable costs because costs Indirect labor actual $ 4.00 are more than3.00 the Indirect material Power flexible budget 0.50 costs. Total variable costs $ Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs 7.50 $12,000 2,000 Flexible Budget Actual Results 8,000 8,000 $ 32,000 24,000 4,000 $ 60,000 $ 34,000 25,500 3,800 $ 63,300 $ 2,000 U 1,500 U 200 F $ 3,300 U $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 77,300 0 0 0 $ 3,300 U Variances 0 11-23 Flexible Budget Performance Report Variable Cost Per Hour Total Fixed Costs Machine hours Power has a favorable Variable costs variance because the Indirect labor $ 4.00 actualmaterial cost is less than Indirect 3.00 Power 0.50 the flexible budget cost. Total variable costs $ Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs 7.50 $12,000 2,000 Flexible Budget Actual Results 8,000 8,000 $ 32,000 24,000 4,000 $ 60,000 $ 34,000 25,500 3,800 $ 63,300 $ 2,000 U 1,500 U 200 F $ 3,300 U $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 77,300 0 0 0 $ 3,300 U Variances 0 11-24 Learning Objective 3 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Overhead Application in a Standard Costing System Normal Costing Manufacturing Overhead Actual Applied overhead overhead: Work-in-Process Inventory Applied overhead: Actual hours x Predetermined overhead rate Difference lies in the quantity of hours used. Actual hours x Predetermined overhead rate Standard Costing Manufacturing Overhead Actual Applied overhead overhead: Standard allowed hours x Predetermined overhead rate Work-in-Process Inventory Applied overhead: Standard allowed hours x Predetermined overhead rate 11-26 Overhead Application in a Standard Costing System Budgeted Overhead Planned Monthly Activity Predetermined Overhead Rate Variable . . . . . $. . 60,000 * . . . . . . . . . 8,000 machine hours . . . . . . . . .$ 7.50 per process hour Fixed . . . . . . . . . 14,000 * . . . . . . . . . 8,000 machine hours . . . . . . . . . 1.75 per process hour Total . . . . . . . .$. 74,000 . . . . . . . . . 8,000 machine hours . . . . . . . . .$ 9.25 per process hour * From the flexible budget for planned activity of 8,000 machine hours 11-27 Learning Objective 4 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Choice of Activity Measure Variable overhead and the activity measure should vary in a similar pattern. Identify variable overhead cost drivers. Examples: machine hours, labor hours, process time. Dollar measures should be avoided as they are subject to price-level changes. 11-29 Learning Objective 5 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Cost Management Using Overhead Cost Variances Let’s turn our attention to the computation of overhead cost variances. We will begin with variable overhead. 11-31 Variable Overhead Variances Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours Flexible Budget for Variable Overhead at Standard Hours AH × AR AH × SVR SH × SVR Spending Variance AH AR SVR SH Efficiency Variance = Actual Hours of Activity = Actual Variable Overhead Rate = Standard Variable Overhead Rate = Standard Hours Allowed 11-32 Variable Overhead Variances Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours Flexible Budget for Variable Overhead at Standard Hours AH × AR AH × SVR SH × SVR Spending Variance Efficiency Variance Spending variance = AH(AR - SVR) Efficiency variance = SVR(AH - SH) 11-33 Variable Overhead Variances – Example ColaCo’s actual production for the period required 3,200 standard machine hours. Actual variable overhead incurred for the period was $6,740. Actual machine hours worked were 3,300. Compute the variable overhead spending and efficiency variances. 11-34 Variable Overhead Variances – Example ColaCo prepared this budget for overhead: Total budgeted overhead cost Budgeted variable overhead cost per activity unit Total budgeted overhead cost = Total x activity units $2.00 per machine hour × = + Budgeted fixed overhead cost Total machine hours + $9,000 11-35 Variable Overhead Variances – Example Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours 3,300 hours × $2.00 per hour Flexible Budget for Variable Overhead at Standard Hours 3,200 hours × $2.00 per hour $6,740 $6,600 $6,400 Spending variance $140 unfavorable Efficiency variance $200 unfavorable 11-36 Variable Overhead Variances – Example Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours 3,300 hours × $2.00 per hour Flexible Budget for Variable Overhead at Standard Hours 3,200 hours × $2.00 per hour $6,740 $6,600 $6,400 The $140 unfavorable spending variance and the $200 unfavorable efficiency variance result in a $340 unfavorable flexible budget variance. 11-37 Variable Overhead Variances – A Closer Look Spending Variance Efficiency Variance Results from paying more or less than expected for overhead items and from excessive usage of overhead items. A function of the selected cost driver. It does not reflect overhead control. 11-38 Fixed Overhead Now let’s turn our attention to fixed overhead. 11-39 Fixed Overhead Variances Actual Fixed Overhead Incurred Fixed Overhead Budget Fixed Overhead Applied SH × PFOHR Budget Variance Volume Variance PFOHR = Predetermined Fixed Overhead Rate SH = Standard Hours Allowed 11-40 Fixed Overhead Recall that fixed overhead costs are applied to products and services using a predetermined fixed overhead rate (PFOHR): Applied Fixed Overhead = PFOHR × Standard Hours PFOHR = Budgeted Fixed Overhead Planned Activity in Hours 11-41 Fixed Overhead Variances – Example ColaCo used the following predetermined fixed overhead rate: = Budgeted Fixed Overhead Planned Activity in Hours PFOHR = $9,000 3,000 machine hours PFOHR = PFOHR $3.00 per machine hour 11-42 Fixed Overhead Variances – Example ColaCo’s actual production required 3,200 standard machine hours. Actual fixed overhead was $8,450. Compute the fixed overhead budget and volume variances. 11-43 Fixed Overhead Variances – Example Actual Fixed Overhead Incurred Fixed Overhead Budget Fixed Overhead Applied 3,200 hours × $3.00 per hour $8,450 Budget variance $550 favorable $9,000 $9,600 Volume variance $600 (neither favorable nor unfavorable) 11-44 Fixed Overhead Variances Let’s look at a graph showing fixed overhead variances. We will use ColaCo’s numbers from the previous example. 11-45 Fixed Overhead Variances – A Closer Look Budget Variance Volume Variance Results from paying more or less than expected for overhead items. Results from the inability to operate at the activity level planned for the period. Has no significance for cost control. 11-46 Fixed Overhead Variances Cost $600 Volume Variance $550 Favorable Budget Variance 3,200 machine hours × $3.00 fixed overhead rate $9,600 applied fixed OH { $9,000 budgeted fixed OH { $8,450 actual fixed OH 3,000 Hours Planned Activity Volume 3,200 Standard Hours 11-47 Learning Objective 6 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Overhead Cost Performance Report Variable costs: Indirect material: Wax Plastic wrap Paper products Misc. supplies Indirect labor: Maintenance Janitorial Utilities: Electricity Natural gas Water Total variable cost Fixed costs: Indirect labor: Inspection Production supervisor Set up Depreciation: Equipment Insurance Property taxes Total fixed cost Total overhead cost 11-49 Learning Objective 7 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Activity-Based Flexible Budget Variable Cost Per Hour Machine hours Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 Fixed costs Depreciation $12,000 $ 12,000 The Cheese Co. flexible Insurance 2,000 2,000 budget is based on a single Total fixed cost $ 14,000 costoverhead driver,costs machine hours $ 74,000 Total $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 Variable costs Indirect labor Indirect material Power Total variable cost $ 4.00 3.00 0.50 7.50 11-51 Activity-Based Flexible Budget Variable Cost Per Hour Machine hours Variable costs Indirect labor Indirect material Power Total variable cost $ 4.00 3.00 0.50 7.50 Total Fixed Cost Flexible Budgets 8,000 10,000 12,000 Hours Hours Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 If costs different cost drivers are identified for the Fixed Depreciation $ 12,000 $ 12,000 $ 12,000 different variable costs,$12,000 an activity-based flexible Insurance 2,000 2,000 2,000 2,000 budget should be prepared $with cost$ 14,000 Total fixed cost 14,000different $ 14,000 Total overhead costs $ 74,000 drivers. $ 89,000 $ 104,000 formulas based on the different 11-52 Learning Objective 8 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Standard Costs and Product Costing Standard Costing Manufacturing Overhead Actual Applied overhead overhead: Standard allowed hours x Predetermined overhead rate Work-in-Process Inventory Applied overhead: Standard allowed hours x Predetermined overhead rate 11-54 Standard Costs and Product Costing Disposition of Variances Manufacturing Overhead Cost of Goods Sold Actual Applied Balance (1) Balance (2) overhead overhead: Actual Applied Standard overhead overhead allowed hours greater than greater than x Applied Actual Predetermined overhead overhead overhead rate Balance (1) Balance (2) Balance (2) Balance (1) 11-55 Learning Objective 9 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Materials price- SP) variance AQ(AP Labor rate variance AQ =Variable Actual overhead Quantity AP = spending Actual Price variance Standard Quantity × Standard Price Quantity Variance Materials quantity variance SP(AQ - SQ) Labor efficiency variance SP = Standard Price Variable overhead SQ = Standard Quantity efficiency variance 11-57 A General Model for Variance Analysis Actual Sales Volume × Actual Sales Price Actual Sales Volume × Budgeted Sales Price Sales Price Variance ASV(ASP - BSP) ASV = Actual Sales Volume ASP = Actual Sales Price Budgeted Sales Volume × Budgeted Sales Price Sales Volume Variance BSP(ASV - BSV) BSP = Budgeted Sales Price BSV = Budgeted Sales Volume 11-58 End of Chapter 11 I’m here to your budget. Are you ready to ante up? 11-59