Philippe J. BLANC Laboratoire Ingénierie des Systèmes Microbiens et des Procédés INSTITUT NATIONAL DES SCIENCES APPLIQUEES 135 Avenue de Rangueil 31077 TOULOUSE Cédex 04 FRANCE Primary identification of food (tomato = red; lemon = yellow; carrot = orange) Protection against consumption of spoiled food Experience, tradition, education, environment Negative assessment of synthetic food dyes Strong interest in natural colouring alternatives An example of traditional food colorant Cochineal carmine (red) OH O O 5H12C6 CH3 COOH HO OH OH O Others traditional food colorant Red from paprika, beetroots, berries or tomatoes Yellow from saffron or marigold Orange from annatto Green from leafy vegetables Acceptability on the market Regulatory approval Capital investment size Carotenoids Azaphilones Melanins Violacein Flavins Indigo Quinones Monascus pigments: an old story in Asia but still forbidden in Europe and the USA The fungus Monascus Ang-Kak = Red Rice Origin = China, Indonesia, Korea, Japan Discovered in France by Philippe van Tieghem in 1884 Lack of toxicity studies LD50(oral) = 33.3 g/kg (mice) Not approved in Europe and USA The chemical structure of the pigments C5H11 C7H15 O O CH3 O CH3 O O O O O H3C H3C O O Ankaflavine M = 386 Monascine M = 358 C7H15 C5H11 O O CH3 CH3 O O O O O O H3C H3C O O Monascorubrine M = 382 Rubropunctatine M = 354 C5H11 C7H15 O O CH3 O CH3 O NH O NH O H3C H3C O Rubropunctamine M = 353 O Monascorubramine M = 381 Structure of the free pigments of Monascus C5H11 O CH3 O N O COOH H3C O COOH Glutamylrubropunctatine M = 483 C7H15 O CH3 O N O COOH H3C O COOH Glutamylmonascorubrine M = 511 Structure of the complexed pigments of Monascus The production in various modes of culture Red Rice (solid culture) Liquid culture The applications Some advertisements in China (Ningxia R.D. Natural pigment) Patents in Japan - Cosmetic containing pigment derived from Monascus (Kanebo Lt) - Monascus culture extract for skin cleansing and protect effect (Pentel KK) - Monascus pigment for inhibiting melanin formation (Hokuto Kasei KK, Ichimaru Pharmacos Inc.) Coloration of textiles as silk, wool, linen (Kasetsart University, Bangkok) Coloration of biodegradable materials (ATO/DLO Netherlands) Others pigments from fungi Arpink RedTM an anthraquinonyl derivative from Penicillium oxalicum Ascolor Biotech s.r.o. produced it in Czech Republic Fermentation performances : 2 g/L Riboflavin from Ashbya gossypii the vitamin B2 but also a yellow food colorant Riboflavin Ashbya gossypii was originally isolated from cotton as a pathogen ! It produces more than 2 g/L riboflavin . b-carotene from various fungi b-carotene from Blakeslea trispora DSM was the 1st company to produce b-carotene , today 2 others productions in Russia and Spain. Others fungi produce b-carotene Mucor circinelloides Phycomyces blakesleeanus Fusarium sporotrichiodes Astaxanthin from Xanthophyllomyces dendrorhous Astaxanthin Contributes as a flesh pigmenter to the orange-red coloration of crustaceans and salmonids Salmon and trout business is now a huge business Fed batch production: 17 g/L biomass Coloration of crustaceans Feed non supplemented with any pigment Feed supplemented with astaxanthin Melanin from Saccharomyces neoformans var. nigricans Resarch project presently Partial conclusion: Some fermentative food grade pigments are on the market, many are at the development stage or research project Microbial production of pigments (Industrial production) Molecule Colour Microorganism Status Ankaflavin Yellow Monascus IP Anthraquinone Red Penicillium oxalicum IP Monascorubramin Red Monascus IP Rubropunctatin Purple Monascus IP b-carotene Yellow-orange Blakeslea trispora IP Riboflavin Yellow Ashbya gossypii IP Microbial production of pigments (Development stage) Molecule Colour Microorganism Status Astaxanthin Pink-red Xanthophyllomyces dendrohous DS Lycopene Red Blakeslea trispora DS Rubrolone Red Streptomyces echinoruber DS Torularhodin Orange-red Rhodotorula sp. DS Zeaxanthin Yellow Flavobacterium sp. DS b-carotene Yellow-orange Mucor circinelloides DS Microbial production of pigments (Research project) Molecule Colour Microorganism Status Astaxanthin Pink-red Agrobacterium aurantiacum Paracoccus carotinifaciens RP Canthaxanthin Dark red Bradyrhizobium sp. RP Lycopene Red Fusarium sporotrichoides RP Melanin Black Saccharomyces neoformans var. nigricans RP Naphtoquinone Deep blood-red Cordyceps unilateralis RP Zeaxanthin Yellow Paracoccus zeaxanthinifaciens RP b-carotene Yellow-orange Fusarium sporotrichiodes Neurospora crassa Phycomyces blakesleeanus RP Carotenoids from microalgae: a well established business Chlorophyceae (green colour) Rhodophyceae (red colour) Cyanophyceae (blue green) Pheophyceae (brown colour) Dunaliella species for carotenoids Production: 400 mg b-carotene /m2 of cultivation area GRAS status Main companies for carotenoids Parry’s Agro Ltd (India) ABC Biotech Ltd. (India) Betatene Ltd. (Australia) Western Biotechnology Ltd. (Australia) Cyanotech Corp., Hawaii (USA) Inner Mongolia Biological Eng. Co. (China) Tianjin Lantai Biotechnology (China) Nature beta Technologies (Israel) Haematococcus for astaxanthin Approved by USFDA Main companies for astaxanthin Parry’s Pharmaceuticals (India) Mera Pharmaceuticals, Hawaii (USA) Cyanotech Co., Hawaii (USA) BioReal Inc., Hawaii (USA) Phycoerythrin (fluorescent pink) from Porphyridium Production: 200 mg /L of culture Not yet approved Phycocyanin (marine blue) from Spirulina or Porphyridium Production: 100 mg/L of culture Not yet approved Important aspects before selling a new food colorant Presentation of the microorganism (natural, not GMO) Lobbying by other colorants producers (nature-identical) Safety of the fermentation process (HPLC, genotoxicity) Guidelines for labelling Conclusions - Traditional Monascus pigment in Asia - Success of b-carotene produced by Dunaliella salina - Success of b-carotene produced by Blakeslea trispora - Success of Arpink red produced by Penicillium oxalicum - Exploration of biodiversity to get water-soluble pigments - Biosynthesis of « niche » pigments not found in plants