“azbil” Solutions for Alumina Refining Plant
Electro-magnetic
Flow meter
Special
Control Valve
Pressure
Transmitter
Smart Valve
Positioner
Integrated
Open DCS
White side:
Scaling problems
Dissolve bauxite in
caustic soda.
Mining
Crushing and
transport
Al2O33H2O + 2NaOH
2NaAlO2 + 4H2O
Digestion
Red side:
Wearing problems
Clarification
Remove solid
residues from the
liquor.
Spent liquor
Convert to alumina by
removing water of
crystallization from the
alumina hydrate.
Calcination
Al2O3•3H2O
Al2O3 + 3H2O
Form and recover of
crystals of alumina
hydrate from the liquor.
Crystallization
2NaAlO2 + 4H2O
Al2O3•3H2O + 2NaOH
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azbil Open System Platform with a variety of Solution Packages
Yamatake Solution Vision with
System Platform
PM-EX
PM100
Knowledge Power
Alarm Analyst
PREXION, MIB
Electric Shift Log
Utility Optimization
AMC
3rd party system
Integrated HMI
DOPC
DGFC DGPL
PlantWalker-HV
Field Client
Ex Proof Field
Client
OperationAnywhere
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MIB- For Manufacturing data visualization
•
Personalized window presentation images…
For Manufacturing Manager
For Manufacturing Stuff
For Shift Leader
•Distill data in multiple sources into useful data
•Personalize useful data for each individual meeting their role and
responsibility
SOP
Shift Log
Batch
History
Plan/Performance Order/Ship
Quality
Labo
Asset Data
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PREXION – For production monitoring
Infrastructure of production
Information system
Process historical information user
can utilize the information at any
time and any accuracy depending
on their work.
Operation
Manageme
nt
Technology
Control
Site performance
for Plant Manager
Production
Control
Facility
Management
Production performance
for Production Engineer
Quality
Control
Process performance
for Shift Leader
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Alarm Analyst - Correlation analysis
Alarm Analyst R20
Correlation Analysis;Easy to build Knowledge-Base alarm & event
model… unique technology
From alarm & event historical logs, Correlation
Analysis extracts ;






Event groups consisted of the alarms and the operation
actions in a process upset
Propagation path
Source origin
Nuisance alarms
Total counts in Alarm & Event group
Information about Alarm & Event group structure
Cause & Effect relationship
–
Cause of alarm flood or complex operation is estimated
using order of events occurrence.
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MagneW3000:Solution for Scaling (adhesion problem)
1. Field replaceable electrode
• Cleaning electrode can be done in the field.
2. Mirror finish liner
• Mirror finish liner solves the scaling problem.
Gasket
Electrode
Mirror finish
liner
Liner
Spring Assembly
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MagneW3000:Solution for Scaling (adhesion problem)
Replaceable
electrode structure
Mirror finish liner
- It is proven that no adhesion occurred on
the mirror finish liner surface.
Gasket
Electrode
New liner manufacturing technology
- Patent pending
Conventional
type surface
roughness
MagneW 3000
PLUS surface
roughness
Liner
Spring Assembly
No adhesion
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AT9000(GTX): Long-term stability
azbil’s new sensor has realized excellent zero-point stability.
Zero-drift ＠ 125℃
300
Competitor A Data
0.10
200
Competitor B
Spec.@28℃
ΔPV（μV）
Error(%FS)
100
0
0
-100
azbil’s new
sensor@125℃
-0.10
-200
-300
0
1000
2000
3000
4000
5000
6000
Time (hr)
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azbil Solution-oriented Control Valve
For Alumina Slurry
Customers : Alumina Refining Plant
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azbil Solution-oriented Control Valve
For detailed specification, please contact the sales
representative in Azbil India.
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SVP3000: High durability and stability
Isolated design between electronics and pneumatic circuits


This design eliminates troubles caused by dusty and humid air quality.
Instrumentation air and outside atmosphere do not come into the electronics
circuit department.
Pneumatic
circuits
Even if the atmosphere is corrosive
and instrumentation air is not perfect,
it does not affect the electrical part of
the positioner.
Electronics
circuits
Isolated design between
electronics and pneumatic circuits
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