MIL-DTL-38999 Connector Products One-Stop-Shopping for Mission Critical D38999 Type Connectors Our focus is on the supply of highperformance versions of D38999. We are able to respond quickly without dollar and quantity minimums. We are the go-to company for all the associated connector accessories. We are experts at hybrid fiber/copper configurations. Our Sav-Con® and Feed-thru expertise is unmatched in the industry. Ditto for hermetics and EMI filters. Small Quantity Custom Packaging Specialty shell materials and platings. All D38999 configurations - bayonet, breach-lock and threaded. Hybrid contact integration. In-house hermetic and EMI filtering capabilities. Testing and qualification capabilities. Broad coverage of available contact layout densities and sizes. Standard Catalog Products Catalog organized by D38999 Series: hermetic receptacles, Filters, Environmental Class, feed-throughs, and Sav-Cons® Easy to Understand part numbers. “No Gaps” approach: every shell style, termination type and layout. Expanded contact, tool and 38999 connector accessory offerings. Overview: MIL-DTL-38999 Connectors MIL-DTL-38999 specifies four series of connectors. Standard bayonet, low-profile bayonet, triple-start thread and BreachLock w/ anti-rotation coupling. Mainly used as I/O connectors – cable to panel. High density – up to 128 contacts. 9 shell sizes with ~ 64 contact layouts Mainly signal (size 22 AWG) – RF, signal, power, and fiber. Crimp removable, PC tail, and solder (hermetic). Very durable/rugged (machined); best for shock and vibration. Up to 200° C, Sealed (IP67) via interfacial/peripheral seal and grommet seal on rear; resistant to several fuels/solvents. 5 keys/keyways and up to 10 polarizations. Superior EMI shielding. Series Quick Reference Guide MIL-C-38999 Series I MIL-C-38999 Series II MIL-C-38999 Series III Coupling Scoop Proof Durability Series I Standard Bayonet Yes Series ll Low-Profile Bayonet MIL-C-38999 Series IV High Impact Shock Bend Moment Price 500 Yes 650/In lbs $ No 250 No 150/In lbs $ Series lll Triple Start Threaded Yes 500 Yes 1000/In lbs $$ Series lV Breach Lock Yes 500 Yes - Heavy 1000/In lbs $$$ 38999 Series lll is most common for new Mil/Aero designs D38999 Hermetic Connector Overview Hermetic = Airtight Glenair is Qualified to MIL-DTL-38999 Series I, II, III and IV Definition of a Hermetic Connector Permanently sealed by fusion or other means to prevent the transmission of air, moisture vapor, and all other gases. (Made airtight by fusion or sealing) Hermeticity is usually expressed as the rate of leakage volume of helium per second in time Glass-to-metal seal technology is used to provide a robust hermetic seal between a metal conductor and a metal body. The glass also acts as an insulator between the body and the pins. Complete isolation of all elements between two environments How to Order: MS Hermetic Connectors (Example Shown: Series III /25 Solder Mount) How to Order: Glenair Commercial Hermetic (Example Shown: Series III H5 Solder Mount) MIL-DTL-38999 Series III Type Environmental Plugs and Receptacles Glenair 233-105 Series Environmental Connector Series for M39029 Electrical Contacts Composite, Aluminum and Stainless Steel Shells. Environmental Jam Nut, Wall Mount, In-Line and Plug Configurations Standard M39029 Contacts Designed to intermate with other industry-standard Series III products. Other Environmental Class Configurations Special Purpose Environmental Class D38999 Type Connectors Series 257-455 and 257459 Quadrax Series 947-050 and 250005 Shorting Plugs and Receptacles Series 947-150 and 233101-G6 Quick Release Lanyard Plug Connectors Quick Disconnect Swivel Lanyard Designs New Plating Solution for Environmental/EMI Applications How to Order: 233-105 Series III Type Environmental Class Connector (Example Shown: 05 In-Line Receptacle) ® Glenair D38999 Type Sav-Cons Rugged Connector Go-Betweens Available for D38999 Series I, II and III One-piece feed-through contact Pin/Socket, Pin/Pin, and Socket/Socket Suitable for flight use - meets the same specifications as the mating connector Easily installed into existing systems Filter and/or environmental Aluminum, Stainless, or other material Always specify optional locking mechanism for Series I and II ® D38999 Type Sav-Con Applications Space Station Satellites Aircraft/Shipboard/Submarine Missiles and Systems Avionics Hydraulic Controls Gender changer/Adapter Weapon interface/launchers How to Order: ® Sav-Con Connector Savers (Example Shown: Series III) D38999 Type Bulkhead Feed-Throughs Jam nut, flange mount Pin/Socket, Pin/Pin, and Socket/Socket Suitable for flight use - meets the same specifications as the mating connector Hermetic or environmental Aluminum, Stainless, Titanium 38999 Series I, II, and III Accommodates several panel thicknesses D38999 Type Bulkhead Feed Thru Applications Aircraft/Shipboard/Submarine Sensors Space and Satellites/Systems Vacuum Chambers Nuclear Industry Geophysical – Drilling and Sub Sea Under water electronics – Geo Marine Ground Vehicles Many others D38999 Type Bulkhead Feed-thru Thick Panel Specials D38999 Type Bulkhead Feed-Thru Plug/Receptacle How to Order: Bulkhead Feed-Thru Connectors (Example Shown: Series I Jam Nut) D38999 EMI/EMP Filter Connectors Glenair’s Filter Connector Team is Now Among the Best in the Business Available in D38999 Series I through IV Aluminum, composite, and stainless C, LC, PI, HEMP and/or feed through w/ various capacitance within connector Solder-free designs now available Hermetic Filtered Connectors Significant technical and manufacturing resources Rapid turnaround of custom designs In house Planar Array 2008 Basic Filter Array Module Elements D38999 EMI/EMP Filter Connector Applications EMI/HEMP Filtered Connector Opportunities are Everywhere! Avionics Satellites Sensor and Control Systems Mission Computers Communication Systems – Hand Held Radios Aircraft Control Systems Missile Systems How to Order: EMI/EMP Filter Connectors (Example Shown: Series I Jam Nut) Glenair Also Supplies All the Backshells, Tools and EMI/RFI Connector Accessories All AS85049 backshell slash sheets for D38999 Series I, II, III and IV Complete range of EMI/RFI shielding accessories for D38999 cable assemblies. All harness assembly tools including connector-to-backshell holding tools, banding tools, etc. for D38999 systems.