LogisticHub A common knowledgebase for tracking information for the offshore supply chain Dr. Thore Langeland Manager Integrated Operations Norwegian Oil and Gas Email address: tla@norog.no Mobile: +47-9095 1756 Agenda 1. RFID in Norwegian Oil and Gas 2. Guideline No. 112 “Deployment of RFID in oil and gas industry” Overview - 9 parts Part 4 Unique identification number Part 2 Architecture and Integration 3. LogisticHub Logistics in the offshore industry Automatic identification and data capture (AIDC) Requirements specification 4. Summing up 2 RFID in Norwegian Oil and Gas - how did it start? 3 RFID in Norwegian Oil and Gas Two initial requirements in 2007: OIL & GAS RFID YES 1. The RFID solutions should be adapted to oil and gas industry and not to the RFID world 2. The RFID solutions should be adapted to Norwegian OIL and Gas’ Reference IT architecture for Integrated Operations Generation 2 Oil &Gas RFID Reservoir and Production Management Drilling and Completion No Operations and Maintenance Enterprise’ NEW UPSTREAM APPLICATIONS Enterprise Service Bus DCS, PLC & Historians Services integration Oil & Gas Communication and Information Security Ontology Rotating Equipment Monitoring Facility Monitoring and MES Engineering Systems Maintenance & Asset Management https://www.posccaesar.org/svn/pub/LogisticHub/ PROCESS CONTROL DOMAIN Equipment and Process Documentation EXISTING APPLICATIONS & INFORMATION REPOSITORIES ENTERPRISE DOMAIN 4 Norwegian Oil and Gas’ Information Strategy An efficient pipeline for real-time data transferal and analysis Smarter solutions Vendor Field data Health, safety, environment Seismic Drilling & Completion Reservoir & production Operations & maintenance Logistics Transportation Web portals Web services Operator Common XML schemas Vendor Semantic Web Infrastructure for web services Oil & Gas Ontology1) (Based on ISO 15926) Smarter data 1)Ontology = A hierarchical data structure containing concepts, relationships, properties and rules for a specific domain An Oil and Gas Ontology based on ISO 15926 Ontology activities initiated by Norwegian Oil and Gas: Business integrated planning • Range 5+ years HSSE • Yearly environment reporting (EnvironmentalWeb) Drilling • • Daily drilling report Drill pipes (operation and maintenance) Supply chain • • EqHub – standard equipment LogisticHub – CCU tracking Production • • • Daily production report Monthly production report Production optimization Operations and maintenance • 6 Based on Purdue Enterprise Reference Architecture (PERA) 6 http://www.posccaesar.com/ 7 E&P Information Management Association (EPIM) EPIM is the instrument for the operators on the NCS to secure efficient information sharing among all relevant stakeholders by providing cost effective and user friendly common digital solutions based on international standards. EqHub – quality standard equipment information (standardized according to ISO 15926) EPIM ReportingHub (ERH) – standardized drilling and production reports (ISO 15926 compliant RDF triplestore) EPIM LogisticHub ???? Services today: License2Share (L2S) – is a collaboration tool, a repository for all licensees on the NCS containing all documents shared in a license with the partners and authorities, and has more than 6 000 users EnvironmentWeb (EW) – yearly reports of emissions and discharges from operators to authorities (ISO 15926 compliant) 8 8 Norwegian Oil and Gas Guideline No. 112 “Deployment of RFID in oil and gas industry” http://www.norskoljeoggass.no/no/Publikasjoner/Retningslinjer/Integrerte-operasjonerIntegrated-operations/112/ Part 1-9, 2007/9 Dr. Ovidiu Vermesan SINTEF Revised Part 4, 2011 Dr. Geir Øvsttun DNV Revised Part 2, 2012 Dr. Tore R. Christiansen PCA 9 Guideline No. 112 Deployment of RFID in oil and gas Deployment of RFID in oil and gas for the domains: Personnel Containers Drill strings Fixed and mobile equipment The guideline is based on ISO standards. The Guideline No. 112 is available at: http://www.norskoljeoggass.no/no/Publikasjoner/Retningslinjer/In tegrerte-operasjonerIntegrated-operations/112/ 10 Core elements of RFID deployment Global Unique Identification (GUID): ISO/IEC 15459 11 Guideline No. 112, Part 2 Architecture and Integration 12 Guideline No. 112, Part 2 Architecture and Integration The Purdue Enterprise Reference Architecture (PERA) 13 Guideline No. 112, Part 2 Architecture and Integration Reference data and ontologies LogisticHub Common knowledgebase of tracking information for the Norwegian offshore industry 1 5 Logistics in the offshore industry 1 6 Logistics on the NCS – An overview 2012 Suppliers of products and services Licensees 500+ Active Production Licensees 80+ Fields in production 10+ Active Transport Licensees 37 Operators 12 operators with production 1 operator of pipelines 6 operators with PDO (no prod.) 18 operators with only exploration Rig suppliers Service companies O&M contractors Transport suppliers Tracking using RFID? Cargo & Passenger Supply ships Cargo Carrying Units • Equipment Helicopter People (POB) Equipment Tanker Oil Offshore supply bases Kirkenesbase, Kirkenes Polarbase, Hammerfest Norbase, Harstad Helgelandsbase, Sannessjøen Vestbase, Kristiansund Kistiandsundbase, Kristiansund Fjordbase, Florø Mongstadbase, Lindås Coast Center Base, Sotra Stordbase, Stord Norsea base, Tananger, SOLA Norsea base, Dusavika, Stavanger The supply chain as seen from the operator 18 A LogisticHub may provide information to all operators and suppliers The CCU: LogisticHub ? CCU Transport owner Supplier Who What Where When Why + documents / info. ? ? Transport Supply base/Operator CCU back to the owner Transport Installation 19 Automatic Identification and Data Capture (AIDC) A typical layout of a supply base A supply base is typically divided into zones where different business process events takes place : Arriving (with lorry) Inspecting Holding Unloading (Accepting) Unpacking (Receiving) Packing (Picking) Staging_outbound (ISPS) Loading Departing Arriving (with ship) Unloading (Accepting) Unpacking (Receiving) Packing (Picking) Staging_outbound (Lorry) Loading Departing 21 Tracking CCU at supply base The CCU returning from offshore The CCU going offshore 22 Automatic Identification and Data Capture (AIDC) technology Cargo Carrying Unit (CCU) Onshore Gate/ Portable RFID reader & antenna RFID Tag Identec Solutions 2-WAY Main Cabinet 10dB Yagi antenna Onshore Forklift truck RFID reader & antenna Identec Solutions D EN i-PORT M350 2 v1.11 F Laird, S8655P Garmin GPS 16 17 Identec Solutions i-Q350X FL Onshore cranes Tracking package available similar to the forklift truck Server/client and software package per site PC LXE VX9 Identec Solutions Forklift truck package RFID reader & antenna Identec Solutions Handheld RFID reader Identec Solutions i-Roc 62x Offshore Gate/ Portable Identec Solutions Scalable up to Offshore cranes Tracking package available Identec Solutions Price dependent on the offshore crane ~ NOK ????? Identec Solutions GA – Main Cabinet Model Arial Oy Av2091 Handheld RFID reader Identec Solutions Atex approved and available in 2013 ~ NOK ???? 23 Forklift truck plays an important role at onshore locations But how to achieve AIDC? 24 LogisticHub Requirements Specifications ReportingHub – A schematic overview Master data NPD Fact Pages Regularly updating of master data GS1 GLN Register PCA RDS The Brønnøysund Registers CCU Owners XML schemas (response) XML schemas XML schema (query) Owner ID Type Certificate Hirer Period NORSOK Z015 Units Norwegian Oil & Gas sealed CCU Dangerous CCU Appl. Appl. Updating Event Updating Event Updating Event Updating Event RFID Reader RFID Reader RFID Reader RFID Reader RFID Tag Event Ordinary CCU Appl. Appl. CCU Owner location RFID Tag Event Supplier location RFID Tag Event Transport positions Supply Chain RFID Tag Event Supply base location Appl. Updating Event RFID Reader RFID Tag Event Operator locations Appl. Updating Event RFID Reader RFID Tag Event Rig owner location 26 Master data – how to get and maintain them CCU owners sites Only at supply bases? Operators’ offshore sites Platforms Drilling rigs Accommodation rigs Other? Operators’ onshore sites Only at supply bases? Supply bases Managing all activity offshore? Suppliers sites More simple AIDC technology must be available 27 LogisticHub’s potential users 28 Access to LogisticHub CCU owner has access to all events generated by her/his CCUs where there are change of custody (loading/unloading) and events of the CCU on the way to her/his custody (loading and departing previous site) The hirer has access to all events generated by her/his hired CCUs The operator has access to all events generated by CCUs in her/his custody and events of the CCU on the way to her/his custody (loading and departing previous site) The supply base owner has access to all events generated by CCUs in her/his custody and events of the CCU on the way to her/his custody (loading and departing previous site) 29 LogisticHub will communicate with probably 300+ organizations 30 Data flow in LogisticHub 13. RH website User 11. Sending 10. Transforming to XML file and validating 12. Regular statistical reporting 9. Generating RDF report Response 7. Storing as RDF triples 8. Querying reporting User 1. Receiving XML file 2. Validating 3. Decision 6. Storing as XML file 5. New event data Query Resend Correct Receive Brønnøysund Register GS1 GLN Register NPD Fact Pages PCA RDS 4. Returning with error message 31 Tracking of a CCU in the supply chain The communication between LogisticHub and the users of this service defines: Who - organization creating the event What - the CCU (& content phase II) Where - location of the CCU When - timestamp yyyy.mm.dd.hh.mm.ss Why - to some degree the business reason 32 A typical sequence of events at a supplier location Phase I of LogisticHub project has focus on the following business process events: Arriving Inspecting Unloading Internal_moving (Packing) Loading Departing 33 Arriving Query Response tag_id tag_id org_no org_no GLN_location/NPDID_location GLN_location/NPDID_location arriving arriving date_time date_time 34 Inspecting Query tag_id org_no GLN_location/NPDID_location inspecting date_time loc_lat loc_long Response tag_id org_no GLN_location/NPDID_location inspecting date_time weight temp loc_lat loc_long dangerous_goods doc_dangerous_goods ccu_class ccu_sub_subclass ccu_owner_prod_type ccu_owner_id ccu_manufacture_date payload tara max_gross_weight length with height tag_installation_date battery_status certificate_number certificate_exp_date certificate_doc CCU_doc suppl_security trans_security 1) 35 Loading Query tag_id org_no GLN_location/NPDID_location loading date_time weight temp loc_lat loc_long trans_org_no Trans_GLN_legal ns_org_no ns_GLN_location/NPDID_location exp_arriv_time final_destination Response 1 tag_id org_no GLN_location/NPDID_location loading date_time weight temp loc_lat loc_long trans_org_no Trans_GLN_legal ns_org_no ns_GLN_location/NPDID_location exp_arriv_time final_destination 36 LogisticHub’s conceptual and generic data model Conceptual data model Generic data model 37 LogisticHub’s event model 38 Guideline No. 112, Part 2 Architecture and Integration The semantic technology stack ISO 15926 39 LogisticHub as RDF store (triplestore) - Advantages Easy to merge data and/or add new data Put meaning to data so they can be used outside the context Can do reasoning Can build one knowledgebase at a time and query all of them as one database Easy to transfer data between databases, without loss of information LogisticHub’s master data and standard ontologies ISO 15926 Part 2 ISO 15926 Part 8 NPD Fact Pages Convert to ISO 15926 Part 8 (RDF) RDL Concepts & relationship ISO 15926 Part 7 Standardized classification Brønnøysund Reg. Convert to ISO 15926 Part 8 (RDF) GS1 GLN Convert to ISO 15926 Part 8 (RDF) 41 Reports/statistics and queries Reports Daily Monthly Yearly Content Movement / Lifting Onhold Damaged Onshore/Offshore North Sea Norwegian Sea Barents Sea Queries Queries related business process events Find the CCU’s last movement and location Number of CCUs on location and where they are 42 LogisticHub – Costs and benefits Costs RFID tags on CCUS AIDC technology on sites/locations Interconnecting internal software Benefits Improved work processes Improved document management Not leaving CCUs behind at supply base Deliver CCUs to the right place first time Improved management of hired equipment Improved management of the CCUs Reduced time for searching Sharing of information improves interfaces and planning Improve control of in- and out freight goods Might be used as an operation system and as archive 43 Possible schedule LogisticHub Request For Information (RFI) 07.11.12 -20.12.12 Recommendation of the RFI sent to EPIM 21.12.12 Business case for LogisticHub to be approved by EPIM’s Board and General Assembly RFP process initiated in early spring 2013? LogisticHub available for testing in late fall 2013? 44 Summing up LogisticHub LogisticHub – a RDF triplestore that communicate with the users through a Web service based on query and response (XML schemas) Master data – automatic updates CCU owners provides information about the CCUs before sent to the hirer The hirer has to supply necessary documentation The users have to installed tracking solutions at their sites 6 different types users - CCU owner, supplier, transporter, supply base, rig owner and operator 45