Manufacturing Excellence - Ghatge Patil Industries (GPI)

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About Us
Ghatge Patil Industries Ltd is
established in 1960, and is
located at Kolhapur, 400
Kilometers South of Mumbai on
Mumbai Bangalore National
Highway.
Nearest international airport is
Pune (235 Kilometers), nearest
Sea Port is Mumbai.
Kolhapur airport will be
operational from Dec 12, 2012
and will be connected to
MUMBAI Air-Ports
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Geographical Layout
•Total area –
10 hectares.
•Covered space – 4.2 hectares
Financials
Turnover for F.Y. 2011 – 2012 – US$ 87 Million
Profit centers
Foundry Division
Product Division
Manufacturing -Foundry
• High Pressure Moulding Line from Kunkel Wagner
• Box size 1150 X 750 X 400/350 mm
• State of the art Sand PLANT 100 TONS PER HOUR
• Medium Frequency Induction Furnaces
•Auto Press Pour Unit - 4 Tons capacity
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Manufacturing -Foundry
• Nodular Iron with George fisher Converter
• Cold box Core Shooters from 6 -100 Liters capacity (14 Nos)
• BMD Shot Blasting Machine
• State of the art Foundry Engineering supported with the latest 3D
Modeling software's (Ideas 12, Pro-E, Wild Fire 5 and Uni Graphics
NX5 for Manufacturing)
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Quality Certification TS
Q&A
• Spectrometer
 BELEC 25 Elements
 Bosh & Lomb 15 Elements
• Sand multi controller
• 3D Scanner CREAFORM for dimensional
measurements
• Carl Zeiss Microscope interfaced with Computer
• Universal Testing Machine
• Hardness Testing Machines
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Manufacturing Excellence
Horizontal Machining Centers (Okuma )
Dedicated for Machining of Castings
Grey Iron Castings
• Flywheel Housing
• Case Transmission
• Clutch Housing
• Crank Case
• 1 /2/3/4 /6 Cylinder Blocks
• Differential Housing
• Gear Box Housing
• Engine Bed Frame
• Rear Axle Housing
• Brake Drums
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Nodular Iron Castings
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Front Axle Support
Crank Shaft
Hubs
Bogie Anchorage
King Post
Housings ( Safety critical item)
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Machined Castings
CARRARO HOUSING
LOMBARDINI BLOCK
DANFOSS GEAR BOX
JOHN DEERE DIFFERENTIAL
Customers World wide
CLAAS - FRANCE
CAMERON- ROMANIA
ARROW ENGINES
IVECO, MONTANARI, TRANSFUILD - ITALY
CAMERON
KNORR BREMSE, DANFOSS - GERMANY
EATON
KNORR BREMSE
JOHN DEERE
PNE
YANMAR - JAPAN
OMNI VALVES, USA
TARTAN CANADA
•BEML
•CARARO
•EATON
•HMT
•JCB
•JOHN DEERE
•LOMBARDINI
•MAN
•MHI-VST
•OIL INDIA
•ONGC INDIA
•TATA MOTORS
•VST
EWM COMMERCIAL, SAUDI ARABIA
ARAB PUMP - JORDAN
POWER TORQUE – SOUTH AFRICA
•CAMERON - SINGAPOREe
CENTRAL DIESEL,
PT CONDUCTORS –
INDONESIA
JIS ,Malaysia
DRIVETRAIN, AUSTRALIA
NEW FOUNDRY
• High Pressure Molding Line from SAVELLI s.p.a. 6000 tons per month.
• Moulding lines F1 with 120 complete moulds/hr
• Mould compaction systems: Formimpress®
• Transport system with El-Mec (electro-mechanical devices)
• Automatic pattern change stations
• Automatic core-setting devices
• Auto Pouring systems
• Cooling lines in steel jackets
NEW -Foundry
• Nodular Iron with George fisher Converter – 2MT Capacity
• Cold box Core Shooters From 6-100 Liters capacity Total 28 M/C s
• Shot Blasting Machine- 4 Nos.
• MOUS Fettling M/c – 4 Nos.
• Foundry Engineering supported by CAD / CAM
Geographical Layout
•Total area –
13 hectares.
NEW FOUNDRY Q & A
• Spectrometer 25 Elements
• Inbuilt Sand multi controller
• Microscope interfaced with Computer
• Universal Testing Machine
• Hardness Testing Machines
New–Machine shop
• Okuma HMC 600H- 40 Nos.
• VMC - 04 Nos.
Product Division
Product Division
Valves
Power
Transmissions
OEM
Products
Automotive
Power Take
Offs
Marine
Transmissions
Up stream Pipe Line Products
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API 6A and 6D Gate
Valves
Body Forged / Cast
Range 1 13/16” to 7 1/16”
Pressure rating 2 K to 15 KA
complete range from 2” 150 class to 30” 900 class.
Parallel Expanding Gate Design
Double Block and Bleed Design
Hand wheel/Pneumatic Actuation
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Down Stream Pipe Line Products
API 6D Swing Check Valves
• Product range 2” 150 Class to
24” 600 Class
• Rugged Design
• Easy to operate
• Provision for Anti Slamming
device
• Replacable Seats
Manufacturing Excellence
• Horizontal Machining Centers
Okuma ( # 14)
• Horizontal Machining Centers
Churchill ( # 2 )
• CNC Turning Centres
Hitachi Seiki, Churchill,
Okuma, WNCL, Beko ( # 6 )
• Vertical Machining Centers,
Cooper, Kitamura ( # 6)
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Manufacturing Excellence
 Jig Boring Machine SIP 600 ( #1 )
 9 C –30 Turning Centre ( # 3)
 Turning Centre HMT L 50 ( # 1)
 General Purpose Machines
Turning,Milling,Grinding,Broaching,
Gear Profile Generation
& Grinding ( # 100 )
 In House Heat Treatment
shop
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Q&A
• Standards Room
• Three Coordinate Measuring Machines( # 3)
• Surface Roughness checking Machine
• Charpy Impact testing
• NDT Testing
Q&A
• Tensile Testing Machine
• Profile Projector
• Magnetic Particle Inspection
• Ultrasonic Testing (UT)
• Hydraulic Testing Rig interfaced with Computer
• Gear Testing
Quality Certifications API
API 6A
API 6D
Quality Certifications
GHATGE PATIL INDUSTRIES LTD
Thank You
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