Company Profile Presentation By Minda Valeo Security Systems Pvt. Ltd. Place :- Pune Minda Valeo – Company Profile Presentation I Page 1 Electronic & Mechanical Security Systems for Automotive Industry Automotive Security Systems - Four Wheeler & Off Road Vehicles - Mechanical & Electronic Enabling a better automotive world Minda Valeo – Company Profile Presentation I Page 2 About Minda Valeo Products : 4W /Passenger Car Electronic & Mechanical Security System, Immobilizers, Latches, Striker, Door Handles Employee : Turnover : Certification : Plants: 921 INR 258 Cr / EUR 32 Mio (FY 2013-14) ISO TS 16949, ISO14001:2002 Pune Minda Valeo – Company Profile Presentation I Page 3 ( All Values are in INR Mio ) Sales Trend Actual Projected 3901 3348 2904 2580 2658 2271 2002 1510 841 Y 2009-10 Y 2010-11 Y 2011-12 Y 2012-13 Minda Valeo – Company Profile Presentation Y 2013-14 Y 2014-15 Y 2015-16 Y 2016-17 I Y 2017-18 Page 4 System Supplier For Ideas Integrated Door Entry & Access Systems 1. Mechanical locks. 2. Steering Column Lock. 3. Electronic Steering Column Lock. 4. Side Door Latches. 5. Inside Door handle. 6. Outside door handle. 7. Immobilizer. 8. Identifier. 9. Passive Entry. 10. Keyless Entry. New Products for Minda Valeo Minda Valeo – Company Profile Presentation I Page 5 MVSS Product Portfolio Locks and Keys Handles and Back Door Openers Minda Valeo – Company Profile Presentation Immobilizer System Remote Keys Steering Column Locks Latches I Page 7 Actual Product Snaps Minda Valeo – Company Profile Presentation I Page 8 Major Customers Domestic (India) Minda Valeo – Company Profile Presentation Exports (Out of India) I Page 9 MVSS Customers Base MVSS Top Customers Auto Sector Customers Sales FY 13-14 % of (INR Mln) Total Sales Nissan 1338.4 52% Mahindra & Mahindra 444.0 17% Tata Motors 315.6 12% GM Uz 58.3 2% VW 86.4 3% Suzuki, GMI , Eicher Ford , JLR & Others 338.5 12% Total Sales 2580.7 100% Customer Minda Valeo – Company Profile Presentation I Page 10 Plant Facilities Molding Facilities Injection Molding machines Ranging from (150T – 420T) Core Competencies Gas assisted molding. Strict Process control for aesthetic parts. Predictive & preventive maintenance of Machines & Tools Ultrasonic Welding Process Assembly Lines Core Competencies Extensive POKA YOKE implementation for Occurrence & detection. Low cost automation to avoid manual errors. Lean Manufacturing to ensure JIT Supplies. Cycle time to match customer TACT time. Minda Valeo – Company Profile Presentation I Page 11 Paint Shop Facilities Variable Speed conveyors with drying ovens. ( 2 Nos each as contingency ) 3 coat wet on wet painting process compatible with 4 coat system. Core Competencies Paint mixing with continuous paint circulation for 10 colors. positive pressure & Temperature controlled environment with fully furnished laboratory. Competency to handle more than 100 shades for parts of 40 different shapes & sizes. Product Testing and Validation In house Product Validation Testing Facility. In house Environmental Test Facility. In-house calibration facility. Minda Valeo – Company Profile Presentation I Page 12 Design and Development Tool Manufacturing Facilities Fully integrated Design Cell. Advanced in-house tool making capability. FEA & Simulation support from dedicated suppliers. Di-edifice software for die casting tools. Rapid Prototyping Capability thru’ dedicated suppliers. CNC Milling & wirecut Machine. Concept Design Capability (Black Box Design). Predictive and preventive maintenance of tools. Designing Software SMED PRO-E wild fire – 2 Catia V–5 Workstation Uni Graphics Minda Valeo – Company Profile Presentation I Page 13 Valeo Structured Development Process Development is based on a V cycle, structured in phases. Each end of phase is a major event, with official closure. 0: RFQ 1: design 2: design validation 3: process validation 4: SOP Go tooling Customer INTERFACE Program Approval Mock Up Order Reco. Mock ups PMC NPA Offer Phase 0 Competition Phase Proto Def OK Phase 1 IS Prototype Mock Up PMC PVC Proto Def Launch Pilot run Phase 2 Phase 3 Pre-series Phase 4a Product / Process PMC Design Validation PMC Product / Process PMC Launch & Process PMC Design Validation Stabilization PVC PVC PVC PVC •Mock- •Mock- •Prototypes ups/Simulation (Optional) •Offer to customer ups/Simulation •Design compliant with specifications • Requirements Freeze •Serial Drawings and Specifications •Design Freeze Valeo CIP+ VSDP Minda Valeo – Company Profile Presentation •Production line ready •Initial Samples (IS) •IS acceptation Production Phase 4b Volume Production •Pre-Series •Serial •Reduced •Customer Variations •QCD target reached •SOP readiness PMC PVC Delivery Satisfaction •Project closure CIP – Constant Innovation Policy VSDP – Valeo Structured Development Process I Page 14 MINDA PRODUCT COMPETENCIES 1.VALEO LEASONS LEARNT AND SUPPLIES TO OTHER INDIAN OEMS Minda Valeo – Company Profile Presentation I Page 16 Lock sets – Current & Future Technology CURRENT Reinforced locks (resistance to higher wrenching forces) Many decoration and style features including over-molding, colors, logotype integration Keyless Entry systems Blade notching: wave, snake, Tibe, conventional Mechanical steering column locks with ignition switches Anti-theft protection (deadlock, free wheeling of lock barrel, etc.) Zamak, aluminum materials available for design based upon customer’s requirements Minda Valeo – Company Profile Presentation FUTURE Electrical steering column locks Use of Magnesium Alloy castings Increased freedom of positioning the steering column lock on the column (5 Stars Euro NCAP) I Page 17 Lock sets – Supplies to India OEM’s Customer Model Product Share of business Nissan / Renault Micra / Sunny / Pulse / Scala Lockset 100% Maruti Suzuki Alto 800 Lockset 30% Force Motors Trax / Traveller Lockset 100% Ford India Eco Sports/Fiesta/Figo Lockset 100% Tavera Lockset 100% Spark Lockset 100% Bolero Lockset 70% Scorpio Lockset 100% Xylo Lockset 100% Indica / Indigo Lockset 100% Vista/Manza Lockset 100% Aria Lockset 100% Sumo family Lockset 70% LCV Lockset 70% World Truck Lockset 100% Ashok Leyland G90 Lockset 100% Eicher Motors LCV / HCV Lockset 100% General Motors Mahindra & Mahindra Tata Motors Minda Valeo – Company Profile Presentation I Page 18 Door Handles – Current & Future Product Technology Current Process & Part → Plastic Injection Moulding with Gas injection → Pressure Die Casting in Zamak & Aluminium → Body color painting, chrome plating Mechanical handles Mechatronic Handles Future Inertial system Switch, sensors & antennas integration Electrical Back Door Opener Mechatronic handles Minda Valeo – Company Profile Presentation I Page 19 Door Handles – Supplies to India OEM’s Customer Model Nissan Micra / Sunny / Pulse / Scala Product Share of business Outsider Handle 100% Inside Handle 100% Outsider Handle 100% Inside Handle 100% Ashok Leyland NGC Fiat India Punto / Linea Outsider Handle 100% Scorpio Outsider Handle 100% Xylo / Quanto / Genio Outsider Handle 100% Indica / Indigo Outsider Handle 100% Vista/Manza Outsider Handle 100% Aria Outsider Handle 100% Outsider Handle 100% Inside Handle 100% Mahindra & Mahindra Tata Motors VW / Skoda Polo/Vento/Rapid/Fabia Minda Valeo – Company Profile Presentation I Page 20 Latches – Current & Future Product Technology Add-on & Integrated actuators Compatible multiplexing architecture Standard concepts for platform solution Compact multi-function side door latches for global applications with possible passive entry High-interface flexibility and adaptation on various vehicles Side door latches Striker Minda Valeo – Company Profile Presentation I Page 21 NEW PRODUCT – Introduction System Level Overview Access PEPS Start Key features Vehicle range • Remote Lock / unlock • Start with key Push to start • Start with push button and key in a slot Passive start • Start with push button and key in the pocket • No coverage of the trunk Classic • Full interior coverage Eco • Passive entry with switch on handle (driver) Classic • Passive entry with PSU (COE) Magic effect Premium Minda Valeo – Company Profile Presentation • Passive entry with premium PSU (COE) • Smart power closing functions I Premium Level Medium Level Passive entry Passive start Eco Entry Level RKE & Immobilizer Page 23 Thank You! 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