Minda Corporation Limited
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Minda Corporation Limited
Minda Group Profile
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Minda Group
History and Present Status
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•
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Founded by Mr. S.L.Minda in 1958
Now a multi-product, multi-location Group
Turnover in excess of $ 450 million in 2008-09
36 plants in India, 3 in Germany, 1 in Czech Republic, 1 in
Poland, 1 in Indonesia, 1 in Vietnam, 1 in Uzbekistan, Office in
Europe & Japan
• No. of employees over 12000
• Cater to all OEMs and vehicles manufacturers in India
• Also supplying to OEMs in Europe, Asia & CIS Region.
Minda Group
Minda
Corporation Limited
Product Lines
AK MINDA GROUP
NK MINDA GROUP
 Mechanical & Electronic
Security Systems
 Switches
 Door Latches & Handles
 Horns
 Window Regulators & Door
Checkers
 Lighting
 Connective Systems & Wiring
Harness
 Batteries
 Fuel Kits
 Starter Motors
 Driver Information System
Alternator Motors
 Plastic Interiors
 Electric Vehicle Controllers
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Minda Group
Corporation Limited
Corporate Social Responsibility
Minda Bal Gram has four residential blocks for kids, boys and girls:
SADBHAV SADAN-
Home for pre-primary level kids
SANKALPA SADAN- Home for Upper Primary level children
SHRADDHA SADAN- Home for Girls of age between 10 and 15
PRATIGYA SADAN- Home for Teenage boys
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Minda Corporation Limited
A K Minda Group
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Minda
Corporation
AK
Minda
Group Limited
Vision
“To be a dynamic, innovative and profitable
global automotive organization for emerging
as the preferred supplier and employer to
create value for all stakeholders”
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Minda
Global Corporation
Foot Print ofLimited
AK Minda Group
NETHERLANDS
UZBEKISTAN
GERMANY
CZECH REPUBLIC
JAPAN
INDIA
VIETNAM
17 PLANTS
IN INDIA
INDONESIA
MANUFACTURING LOCATIONS
DESIGN CENTRE
ALL PLANTS ARE ISO/TS 16949 & ISO 14000 CERTIFIED
MARKETING OFFICES
PLANT UNDER CONSTRUCTION
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7.800 EMPLYEES, AVERAGE AGE 29 YEARS, MALE:FEMALE RATIO OF 75:25
Minda
Corporation
AK
Minda
Group Limited
Company
Products
Collaborators
Projected sales
(2009-10)
Minda Valeo Security
Systems Pvt Ltd.
4 W Mechanical & Electronic Security
System
1
460
Valeo security
systems , France
Rs 80 Crore
$ 16.6 Million
Minda Corporation Ltd .
2/3W, Tractor & off- road vehicles,
security system / Window Regulators,
Die Casting / Surface Finishing, E Bike
Controllers & Plastic Interiors.
8
1,900
Castellon , Spain
NEC, Japan
Rs 300 Crore
$ 62 .50 Million
Minda Silca Engineering
Ltd.
Keys/ Key Duplicating Machines
1
473
Silca Italy ,( Part of
Kaba group)
Rs 44 Crore
$ 9.16 Million
Minda SAI Ltd.
Connective System
5
1,514
NA
Rs 146 Crore
$ 30.41 Million
Minda Stoneridge
Instruments Ltd.
Instruments Panels / Clusters /
Sensors/ Tank Units
1
907
Stoneridge , USA
Rs 114 Crore
$ 23.75 Million
Minda Furukawa Electric
Pvt. Ltd.
W/H , Components
1
1,300
Furukawa Electric ,
Japan
Rs 151 Crore
$ 31.45 Million
Minda KTSN Plastic
Solutions GmbH & Co.
KG.
Interiors
1
282
NA
Rs 155 Crore
$ 32.29 Million
Minda Schenk Plastic
Solutions Group
Kinematic components & premium
surfaces , PTTE
4
518
NA
Rs 310 Crore
$ 64.58 Million
PT Minda Asean &
Vietnam
All Products of Minda Group for
ASEAN Markets.
2
420
NA
Rs. 95 Crore
$ 19.79 Million
Minda Autocare Ltd.
Switch Lock Horn etc
-
NA
Rs. 225 Crore
$ 46.75 Million
Minda Automotive
Solutions LLC
Lock Set, Outside Door Handles etc
1
65
NA
-
25
7,839
Total
No of
plants
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Employee
s
Rs. 1625 Crore
$ 340 Million
Minda
Corporation
Limited
AK
Minda
Group - Collaborations
MINDA VALEO
SECURITY
SYSTEMS PVT
LTD.
4 Wheeler Security
Systems
MINDA
CORPORATION
LTD.
Immobilizers for 2 W
Window Regulators
Plastic Interiors
Electronic Controllers
A.K. Minda
Group
MINDA SCHENK
PLASTIC
SOLUTIONS
MINDA SAI LTD.
Plastic Interiors
SYLEA S.A.
(PART OF VALEO
GROUP)
Connective Systems
MINDA
STONERIDGE
INSTRUMENTS
LTD.
Driver Information
System
MINDA SILCA LTD
Keys
MINDA
FURUKAWA
ELECTRIC LTD,
Wiring Harness
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Minda
Corporation
AK
Minda
Group Limited
Sales Growth
900
800
800
600
700
$ Million
600
340
500
240
400
172
300
165
200
72.5
100
25.75 31.25
105
117.5
49.5
0
2000-01 2001-02
2002-03
2003-04 2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
--------Projected--------
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AK Minda Group
Group Organization Structure
Group Chairman
Ashok Minda
Managing Director
Minda Valeo Security Systems Pvt Ltd.
Head Corp. Strategy & Planning - N K Taneja
Sanjay Thapar
Head TQM & Technical Excellence- Dr. Elangovan
Managing Director
Minda Corporation Ltd.
Jeevan Mahaldar
Head Corp. Marketing - N K Taneja
Managing Director
Minda SAI Ltd.
Praveen Gupta
Head Corp. HR - Vikas Bhatnagar
Head Corp. Finance - D C Sharma
Head Global Interiors - Mukesh Malhotra
Managing Director
Minda Stoneridge Instruments Ltd.
N K Modi
Managing Director
Minda KTSN Plastic Solutions GmbH & Co. KG.
Mukesh Malhotra
Managing Director
Minda Schenk Plastic Solutions Group,Germany, Czech Rep., Poland
Paul Dominik Czarnecki
Managing Director
Minda Silca
Pramode Parasramka
President – A Maenishi/Joint President- K.D Singh
Minda Furukawa Electric Pvt. Ltd.
Minda Valeo Security Systems Pvt. Ltd.
Product Range
4-wheeler (PV/HCV/LCV)- Electronic & Mechanical Security Systems,
Immobilizers, Latches, Strikers, Door Handles, Electronic body
controllers, Start Systems & power closure systems.
No. Of Employees
460
Quality Certification
ISO/TS-16949: 2002, ISO-14001, Q1 Status from Ford
Plant Location
Pune
Joint Venture Partner
Valeo Security Systems, France
Minda Corporation Limited
Product Range
2/3 Wheeler, Tractor & Off-Road Vehicles
Electronic & Mechanical Security Systems, Immobilizers, Electronic Vehicle
Controllers, Window Regulators, Interiors
No. Of Employees
1325
Quality Certification
ISO/TS-16949: 2002 & ISO-14001,
Plant Location
Noida, Pune, Aurangabad, Pantnagar
Collaborator
Castellon SA,Spain for Window Regulators
NEC, Japan for Electric Vehicle Controllers
Orbital Australia Pty. Ltd. for Immobilizers
Minda Corporation Ltd. (Die Casting Division)
Product Range
High pressure Die Cast Components (Zn & Al) & Assemblies, Gravity
Die Casting
No. Of Employees
353
Quality Certification
ISO-9001: 2002, ISO-14001,
Plant Location
Noida, Pune
Die Casting Shop
Major Products
Minda Corporation Ltd. (Surface Finishing Division)
Services
Electroplating (Ni, Ni-Cr), Powder Coating, Painting
No. Of Employees
223
Plant Location
Noida
Electroplating
Major Products
Paint Shop
Powder Coating
Minda Corporation Ltd. – (Plastic Division)
Product Range
Dashboard, Door Trims, Floor Console, Pillar Trims, Parcel Shelf, Air Vents, Air
ducts, Ash Trey, Cup Holder, Bumper, Bumper Grills, Body Side Molding, Tailgate
Trims, Fender, Cylinder Head Cover & Oil Sump in Plastic.
No. Of Employees
60
Plant Location
Pune
Collaborator
KTSN-Germany, Minda Schenk Plastic Solution- Germany & Czech Republic
Major Customers
Major Products
Minda SAI Limited
Product Range
Wiring harness, Wire sets, Components, Automotive wires
No. Of Employees
1514
Quality Certification
ISO-9001
Plant Location
Noida (2), Mumbai, Chennai, Pithampur
Minda Stoneridge Instruments Limited
Product Range
Instrument Clusters, Gauges, Digital Clocks, Tank Units, Dashboard
assemblies, Sensors
No. Of Employees
907
Quality Certification
ISO/TS-16949: 2002, ISO-9001:2002, ISO 14001, OHSAS 18001
Plant Location
Pune
Joint Venture Partner
Stoneridge, USA
Minda Furukawa Electric Pvt. Ltd.
Product Range
Wiring Harness, Coupler, Terminals, Relay Box, Junction Box Steering
Roll Connectors
No. Of Employees
1300
Plant Location
Bawal, Haryana
Joint Venture Partner
Furukawa Electric Co. Ltd. & Furukawa Automotive Systems INC. Japan
Major customers
20
Major Products
Minda Schenk Plastic Solutions
Product Range
High end interior systems for cars & technical parts for technical
applications including Skinform technology, Headrest Cover, Seat Cover,
Cupholders, Tank Closure Modules, Backpanels, Glove Box, Armrests,
Ashtrays etc.
No. Of Employees
417
Plant Location
Esslingen, Germany
Liberec, Czech Republic
MSPS-DE / Plant Hemhofen
Product Range
Small and big fans, Frames, Covers, Transmission, Interior Steering and
Plastic Injection Moulding Business.
No. Of Employees
43
Plant Location
D-91334 Hemhofen, Germany
Major Customers
Major Products
Minda Schenk Plastic Solutions SP.ZO.O.,
Bydgoszcz Poland
Minda KTSN Plastic Solutions GmbH & Co. KG.
Product Range
Glove Compartments, Cup Holders, Ashtrays, Centre Consoles, Door
Handles, Door & Steering column cladding, Seat facing including Drawer,
Entrance trims, Wheel House inner panels, Engine Compartment parts,
Oil Sumps, Air Ducts
No. Of Employees
282
Quality Certification
DIN EN ISO 9001, VDA 6.1 and QS 9000 certification
Plant Location
Major customers
Pirna, Germany
Major Products
Minda Silca Engineering Limited
Product Range
Keys (Mechanical and Electronic), Key Duplicating Machines, Lock
Barrel Assembly, Sheet Metal Components,
No. Of Employees
473
Quality Certification
ISO/TS-16949:2002 Certified
Plant Location
Noida
Joint Venture
Partner
Silca, Italy
Minda Automotive Solutions LLC.
Product Range
No. Of Employees
Plant Location
Lock sets, Outside Door Handles, Lock A Glove Box, Actuators
Instrument Clusters, Digital Clocks , Chime Bells, Relays &
Sensors.
65
Tashkent , Republic of Uzbekistan
PT Minda Asean Automotive
Product Range
2 Wheeler Switches and Locks
No. Of Employees
365
Quality Certification
ISO/TS-16949:2002, ISO 14001:2004 Certified
Plant Location
Jakarta, Indonesia
Major Products
Major customers
Indonesia
Indonesia
Malaysia
Indonesia
Philippine
s
Thailand
Indonesia
Thailand
Malaysia
27
Minda Vietnam Company Limited
Product Range
No. Of Employees
2 Wheeler Switches/ Locks
51
Plant Location
Vin Phuc, Vietnam11 Km from
Airport & 9 Km from Yamaha
Vietnam
Total land area
Construction area
20,572 SQ. MTR
2,600 SQ. MTR
Major Customer
Major Products
Minda
Limited
MindaCorporation
International
Limited, Japan
Ajay Gogna
General Manager
Minda
Industries
Ltd.
Minda
Corporation
Ltd.
Minda Engg.
Services
T. Suganuma
Advisor
S. Kawada
Advisor
Minda
Automotive
Asean
M. Sahoo
Switch, Horn
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Gaurav Maurya
Marketing
Basant Aggarwal
Locks & Keysets
Minda Corporation Limited
Minda Corporation Limited
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Minda Corporation Limited
Manufacturing Locations in India
PANT NAGAR
NOIDA (3)
NOIDA
PANT NAGAR
AURANGABAD
PUNE (3)
AURANGABAD
PUNE
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Minda Corporation Limited
Management Structure
Jeevan Mahaldar
Managing Director
MCL
Corporate
Hardeep Singh Arora
Head Engineering
& New Technology
Sandeep Aggarwal
Head Strategy & Mktg.
R.K. Aggarwal
Head Finance & HR
Bhaskar Kumar
Head Supply Chain
SBU Head
SBU Head
SBU Head
SBU Head
SBU Head
SBUHead
SBU Head
Aurangabad
Noida
Pant Nagar
Pune
Plastic
Surface Coating
Die Casting
SBU Heads Report to Managing Director
There is a Group Corporate structure to support
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Business
Groups
Minda Corporation Limited
Design Competency
Pune
Auranga
bad
Noida
KTSN
Germany
Design & Development
Competency Centre
NOIDA
Pant
Nagar
PTMA
Indonesia
Technical Office
TOKYO
Software:
• Pro E
- 11
Competencies:
• Sheet metal
• Catia 5 - 2
Creating Technologies:
• Polymers / Plastics
• Ansys - 1
• Japanese Advisors
• Electronics
• MDO
• Technology Partners
• Die Casting HPDC/GDC
• Filed 10 patents
• Surface coating
- 1
• AutoCad- 5
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Minda Corporation Limited
Design and Development Capabilities
 Qualified and Experienced Design Engineers
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Product Design
– 34 Engineers
Manufacturing Engineering
– 10 Engineers
Tool Design and Manufacturing – 8 Engineers
QA and Testing Lab
– 6 Engineers
Program Management
– 2 Engineers
 Focus on New Technologies
• Separate cell
• Working closely with Institutions like Indian Institute of
Technology (IIT) and other expert consultants
• Filed 10 Patents
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Minda Corporation Limited
Black Box Design Cycle
• FIT & FUNCTION DIM.
• SUPPLY OF • SPECIFICATION
PARTS (SOP) • REGULATIONS
• 3D MODELING
• VALIDATION
TESTING
• FINITE ELEMENT
ANALYSIS (FEA)
• OFF TOOL
SAMPLES(OTS)
• TOOL
MANUFACTURING
• DESIGN REVIEW
& VERIFICATION
• TOOL DESIGN
• DESIGN FREEZE
• FEED SYSTEM DESIGN
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Minda Corporation Limited
Tool Manufacturing Capability
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•
•
•
Injection Moulding
Die Casting Dies
Sheet Metal Tooling
Jigs & Fixtures
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Minda Corporation Limited
Tool Room Facilities
• 4- Pro-E seats for Mould Design
• 2-Delcam seats for CAM
• Die Edifice to design PDC feed system.
• 2-CNC Milling (Hass & Makino S33)
• 2-CNC Wire EDM (Charmilles & Makino SP43)
• 1-CNC EDM Actspark
• 4-Conventional EDM
• 1-EDM Hole Drilling M/c
• Stress relieving electric furnace
• 1-Linear Height Gauge
• Other Conventional M/c
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Minda Corporation Limited
Manufacturing Facilities
Die casting
 48 machines capacity 30 T to 350 T
Injection Moulding
 Capacity 50T to 1250 T
Key Manufacturing
 2/4 track, profile milling m/c – 22
nos.
Stamping
 Tumbler Stamping on High Speed
Presses
Machining centers
 High speed Machining Centers
Surface Treatment
 Powder coating
 Wet Painting
 Plating
 Electro Phoretic Lacquer
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Minda Corporation Limited
Assembly Lines
 Extensive Poka yoke implementation for defect prevention
 Lean manufacturing to ensure JIT supply
 Cycle time to match customer takt time
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Minda Corporation Limited
Product Testing and Validation
 In house Product Reliability Testing Facility
 In house Environmental Test Facility
 In house Calibration Facility
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Minda Corporation Limited
Mechanical Security Systems Product Range
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Minda Corporation Limited
Mechanical Security Systems Product Range
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Minda Corporation Limited
Electronic Security Systems Product Range
Immobilizer
Remote Key Less
Entry System
E Bike Controller
Remote Security System
Gear Lock
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Reverse
Parking Aid
Minda Corporation Limited
Window Regulators
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Minda Corporation Limited
Die Casting Product Range
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Minda Corporation Limited
Surface Finishing Components
Tubular Components
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Minda Corporation Limited
Surface Finishing – Lighting Product Range
Table Lamps
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Floor Lamps
Minda Corporation Limited
Customers
DOMESTIC
INTERNATIONAL
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Minda Corporation Limited
Awards & Recognition
 Outstanding Efforts for “New Product Development” award by JCB
India Ltd.
 1st Prize in ACMA Quality Circle competition
 Bajaj Auto Limited – Silver Trophy for Quality
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Minda Corporation Limited
Our Journey Towards Competitiveness…
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Minda Corporation Limited
Road Map of Competitiveness (Year 2001- 2005)
Input
Process
Takt Time
Kanban linkage
Logistics
Autonomous maintenance
Planned maintenance
Quality maintenance
Kobetsu Kaizen
Cell layout
Single component flow
Multi machine manning
Red tag
SMED
Containerization
Standards
Process capability
Poka Yoke
5S
3M
My M/c Campaign
TPM
Paradigm
Shift
Value added to employee cost
Job enlargement
Process ownership
High ITR
Working capital mgmt
In-house rejection
Warranty claims
Customer complaints
5S
Lean
Thinking
Zero breakdown
Zero defect
Production increase
OEE increase
Productivity
improvement
Quality
Management
Impact
Stability in process
Reduced lead time
Customer satisfaction
Lean
Inventory
Management
Result
Productive
Work culture
Improved
Cash flow
Quality
Excellence
Daily management discipline
Improvement
Waste elimination
Culture
Operator ownership
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Minda Corporation Limited
Roadmap to Competitiveness (2006 – 2010)
Group
Employee
Involvement
- Training
- Multiskilling in Product
Design Department
- MIS on QCC
- Case Study of QCC
- Case Study on Quality Improvement
Individual
Employee
Involvement
People
Development
- Best Kaizen
- Kaizen In Non-Manufacturing Area
- Kaizen MIS
- TEI Improvement
- Poka- Yoke
People Related
- Calibration of Jigs & Fixtures
- Autonomous Maintenance of Machines
- Autonomous Maintenance of Cell/ Line
Improving
Organisation
Control
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Control
Improvement
Product Process
Technology
Breakthrough
- NPD
- Process Improvement
- Standardisation
Value
Improvement
- ITR
- VSM
- Value Added Per Employee
- VA/VE
- Supply Chain Management
© Ashok Minda Group
Minda Corporation Limited
Productivity
Value Engineering
Reliability
Multi skilling
Continuous Improvement
Poka Yoke
Cost
Quality
Management
Philosophy
Development
Delivery
 Just In Time
 Multi Location
Innovation & Patenting
Black Box Capability
First
53 ofTime
54 Right
Minda Corporation Limited
Thank You
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