Ashok Minda Group Group Profile 01.03.2011 1 of 60 Ashok Minda Group Overview Founded by Lt. Shri. S.L.Minda in 1958 Global presence across various product segments in Auto component industry Turnover for 2009-10 - $ 378 Million (Rs 1700 Crores) Target For 2010-11 - $ 555 Million (Rs 2500 Crores) For 2014-15 - $ 2.45 Billion (Rs 11,000 Crores) Locations India-16 plants Germany- 4 plants Czech Republic- 1 plant Poland- 1 plant Indonesia-1 plant Vietnam-1 plant Uzbekistan-1 plant with offices in Europe & Japan No. of employees over 9500 Cater to all OEMs and vehicles manufacturers in India, Europe, Asia & CIS Region etc. 2 of 60 Ashok Minda Group Product Lines Safety, Security & Restraint systems Electronic & Mechanical security systems E-bike controllers Immobilizers, Latches, Strikers, Door Handles, Electronic Body controllers, Start Systems, power closure systems, Passive entry systems Window Regulators & Door Checkers Driver Information & Telematics systems Instrument Clusters, Dashboard assemblies, Digital Clocks, Sensors, Tank Units & Gauges Keys (Mechanical & Electronic) & Key Duplicating machines Die Castin-Zinc, Aluminium & Gravity Surface finishingElectroplating (Ni, Ni-Cr), Powder Coating, Painting Wiring Harness, Couplers, Terminals, Relay Box, Junction box etc. Interior systems Injection moulding, 2-K-Molding Process -Kinematic components and premium surfaces -Garnish Trims, -Dashboard, Consoles, Parcel Shelf, -Air Vents, Air ducts, Ash Trey, Arm rests, Cup Holder, -Bumper, Bumper Grills, Body Side Molding, -Fender, Cylinder Head Cover, Glove box -Parts for technical applications including Skinform technology -Kinematic interior modules-Total development, -Truck-Oil housings, -Rear Seat Shell Structure -Underhood covers, -Air louvers, -Couplings -Transmission, -Fans, -Coolant tanks, -Interior-Steering -Tool Production -Compression & Composites Molding using GMT, GLF, IMC & SMC technologies -Spare wheel wells, Engine encapsulation, Front-end carriers, Underbody linings, Seat components, Battery mounts 3 of 60 Ashok Minda Group Ashok Minda Group Companies Jointly with Nirmal Minda Group Minda Management Services Ltd. Group Corporate Minda Valeo Security Systems Pvt. Ltd 4W (PV/HCV/LCV) Mechanical & Electronic Security Systems Minda Corporation Ltd. 2/3W, Tractor & Off- Road Vehicles Mechanical & Electronic Security Systems, Window Regulators, Die Casting, Surface Finishing, E Bike Controllers, Plastic Interiors. Minda Silca Engineering Ltd. Keys & Key Duplicating Machines Minda SAI Ltd. Wiring Harness, Components Minda Furukawa Electric Pvt. Ltd. Wiring Harness, Components, Steering Roll Connectors Minda Stoneridge Instruments Ltd. Instruments Clusters & Sensors Minda Schenk Plastic Solutions, GmbH, Esslingen, Czech Republic Interiors Minda Schenk Plastic Solutions ,Hemhofen Interiors Minda Schenk Plastic Solutions Sp. ZO. O., Bydgoszcz Poland Interiors Minda Schenk Plastic Solutions GmbH Koengen, Germany Interiors Minda KTSN Plastic Solutions GmbH & Co. KG. Interiors Uz Minda LLC Lock sets, Door Handles, Glove Box, Actuators, Instrument Clusters, Digital Clocks , Chime Bells, Relays & Sensors Minda Europe BV Marketing & Logistics Office Dorset Kaba Security Systems Builder Hardware & Sanitary Fittings Minda Autocare Ltd. After Market PT Minda Asean All product of Minda Group for Asean Market. Minda Vietnam Company Ltd. All product of Minda Group for Asean Market. 4 of 60 Ashok Minda Group-Locations & Collaborators Company Products No of plants Employees Collaborators Projected sales (2010-11) Minda Valeo Security Systems Pvt Ltd. 4 W Mechanical & Electronic Security System 1 561 Valeo security systems , France Rs 120 Crore $26 Million 2/3W, Tractor & off- road vehicles, security system / Window Regulators, Die Casting / E Bike Controllers & Plastic Interiors. 7 2258 Castellon , Spain NEC, Japan Rs 435 Crore $ 96.6 Million Minda Silca Engineering Ltd. Keys/ Key Duplicating Machines 1 420 Silca Italy ,( Part of Kaba group) Rs 50 Crore $ 11.1 Million Minda SAI Ltd. Wiring Harness, Components 5 2355 NA Rs 220 Crore $ 48.8 Million Minda Stoneridge Instruments Ltd. Instruments Clusters / Sensors/ Tank Units 1 1205 Stoneridge , USA Rs 160 Crore $ 35.5Million Minda Furukawa Electric Pvt. Ltd. Wiring Harness , Components, SRC 1 1042 Furukawa Electric , Japan Rs 185 Crore $ 41.1 Million Minda KTSN Plastic Solutions GmbH & Co. KG. Interiors 1 267 NA Rs 250 Crore $ 55.5 Million Minda Schenk Plastic Solutions GmbH Interiors - Kinematic components & premium surfaces , PTTE, Reaction Injection Moulding, Composite Moulding. 5 735 NA Rs 610 Crore $ 135.5 Million PT Minda Asean & Vietnam All Products of Minda Group for ASEAN Markets. 2 420 NA Rs. 125 Crore $ 27.7 Million Minda Autocare Ltd. Switch Lock Horn etc - NA Rs. 300 Crore $ 66.6 Million Mayank Auto Engineers Pvt. Ltd. Wiring Harness Uz Minda LLC Lock Set, Door Handles, Instrument Clusters etc Minda Corporation Ltd . Total 228 1 65 25 9593 Rs. 45 Crore $ 10 Million NA Rs. 2500 Crore $ 555 Million 5 of 60 Ashok Minda Group-Cross regional Presence Europe (6) Uzbekistan(1) Japan (1)Design Off Bawal(1) Pantnagar (1) Noida (6) Pithampur (1) Aurangabad (1) Mumbai (1) Pune (4) Vietnam (1) Indonesia (1) Chennai (1) 6 of 60 Ashok Minda Group 2450 Group Revenues 900 800 555 700 600 378 $ Million 500 240 400 172 300 165 200 100 25.75 31.25 49.5 72.5 105 117.5 0 2000-01 2001-02 2002-03 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2014-15 ------------Projected---------- 7 of 60 Ashok Minda Group Organization Structure Group Chairman Ashok Minda Managing Director Minda Valeo Security Systems Pvt Ltd. Head Corp. Strategy & Planning - S Thapar Head TQM & Technical Excellence- Ashim Vohra Jeevan Mahaldar Managing Director Minda Corporation Ltd. Jeevan Mahaldar Managing Director Head Corp. Marketing - N K Taneja Minda SAI Ltd. Praveen Gupta Managing Director Head Corp. HR - Vikas Bhatnagar Head Corp. Finance - D C Sharma Minda Stoneridge Instruments Ltd. N K Modi Managing Director Minda KTSN Plastic Solutions GmbH & Co. KG. Paul Dominik Czarnecki Managing Director Minda Schenk Plastic Solutions GmbH, Germany, Czech Rep., Poland Paul Dominik Czarnecki Managing Director Minda Silca Engineering Ltd. Pramode Parasramka President – A Maenishi/Joint President- K.D Singh Minda Furukawa Electric Pvt. Ltd. Project Head – Ashish Gupta Uz Minda LLC 8 of 60 Ashok Minda Group Vision & Business Philosophy 9 of 60 Ashok Minda Group Vision “To be a dynamic, innovative and profitable global automotive organization for emerging as the preferred supplier and employer to create value for all stakeholders” 10 of 60 Ashok Minda Group Critical Success Factors 11 of 60 Ashok Minda Group Customers’ Preferred Supplier Understanding & integrating customer needs Short Lead time for Development Full System Supplier Cost competitive Complete manufacturing solutions Plant & logistics – close to customer Enhancing customer value by VA / VE Continuous Technology Upgradation 12 of 60 Ashok Minda Group International standards Global standards in Quality, Delivery & Service Collaboration with Global industry majors to provide global standards Develop internal competencies of global standards 13 of 60 Ashok Minda Group Speed Total product delivery time from Concept to Design Design to Engineering Engineering to Production 14 of 60 Ashok Minda Group Focus for Future 15 of 60 Ashok Minda Group Global Presence/International Market Export are presently 20% of Group turnover, and growing at 100% per annum. Existing exports are focused on Europe and ASEAN. Entry into CIS and USA. Presently Approx. 50% of turnover is from global operations. Approach Meet global standards and customer requirement Move closer to customers - Set up manufacturing plant in Indonesia, to move closer to our customers in ASEAN counties. To service the European customers by having presence in Europe 16 of 60 Ashok Minda Group Technology Electronics : Becoming integrated into products – Electronics initiative launched – Special task force created Plastics : Replacement of metal – Polymer division created – Acquisitions – Composites 17 of 60 Ashok Minda Group Systems integration Moving up the Value chain by module integration • Door modules • Cockpit modules 18 of 60 Ashok Minda Group Core Competencies 19 of 60 Ashok Minda Group Competencies Designing Tool manufacturing Manufacturing Engineering Logistics & Delivery 20 of 60 Ashok Minda Group Process Technologies Die casting Moulding Stamping Painting, plating, powder coating Surface mounted electronic Manufacturing Composites 21 of 60 Ashok Minda Group Design and Development Fully integrated Design Cell Strong team of expert Designers /Engineers High end CAD-CAM systems like PRO-E Connectivity with customers using CAD-CAM Interface Cluster development from Black box concept Rapid Prototyping, Rapid tooling 22 of 60 Ashok Minda Group Tool Manufacturing In-house tool design and manufacturing POKA-YOKE Tool Standardization SMED Continuous improvement 23 of 60 Ashok Minda Group Manufacturing Facilities Low cost automation is the key to Minda’s global competitiveness 24 of 60 Ashok Minda Group Manufacturing Engineering Standardization Poka Yoke Takt-time alignment VSM Low Cost Automation 25 25 of 60 Ashok Minda Group Assembly Single piece flow system Dedicated line for each customer Enclosed dust-free environment See thru layout Automated electronic Assembly Extensive training to ensure error free operations 26 of 60 Ashok Minda Group Quality Certified Quality System as per DIN EN TS- 16949 : 2002 In house Product Reliability Testing Facility In house Environmental Test Facility In house Calibration Facility Advanced Product Quality Planning including FMEA, QFD, MSA, Product & Process Validation Activities Statistical Process Control 27 of 60 Ashok Minda Group Testing Facilities To test products as per IS, DIN, JIS, SAE and Customer Specific standards Vibration Testing Salt Spray Chamber UV Weatherometer Endurance Rig Environmental Chamber Spike Generation and immunity testing Water Spray Chamber Walk in Chamber 28 of 60 Minda Business Excellence Model Develop, prescribe, upgrade and monitor MBEM model to take the group moving along in a strategic direction towards attainment of futuristic business vision thro identification and emphasis of required business and organizational processes START MBEM Implementation Self Assessment by units Submission of Application along with Self Assessment Report Assessment of application and short-listing for site visit Conduct Site Visit Jury Meeting & Award Recommendations Award Finalization Presentation of Awards Feedback Report END 29 of 60 Ashok Minda Group Business Units India 30 of 60 Ashok Minda Group- Business Units India MINDA Corporation Ltd Plant Location : Noida, Pune, Aurangabad, Pantnagar MINDA Valeo Security Systems Pvt. Ltd Plant Location : Chakan (Pune) MINDA Stoneridge Instruments Ltd Plant Location : Pune MINDA Furukawa Electric Pvt. Ltd Plant Location : Bawal (Haryana) MINDA SILCA Engineering Ltd Plant Location : Noida MINDA SAI LTD Plant Location : Noida, Mumbai, Chennai, Pithampur 31 of 60 Safety, Security & Restraint systems Minda Valeo Security Systems Pvt. Ltd. Product Range 4-wheeler (PV/HCV/LCV)- Electronic & Mechanical Security Systems, Immobilizers, Latches, Strikers, Door Handles, Electronic body controllers, Start Systems & power closure systems. No. Of Employees 460 Quality Certification ISO/TS-16949: 2002, ISO-14001, Q1 Status from Ford Plant Location Pune Joint Venture Partner Valeo Security Systems, France Major Products 32 of 60 Safety, Security & Restraint systems Minda Corporation Ltd. Product Range 2/3 Wheeler, Tractor & Off-Road Vehicles Electronic & Mechanical Security Systems, Immobilizers, Electronic Controllers, Window Regulators, Interiors No. Of Employees 1325 Quality Certification ISO/TS-16949: 2002 & ISO-14001, Plant Location Noida, Pune, Aurangabad, Pantnagar Collaborator Castellon,Spain, Orbital Australia NEC, Japan Vehicle 33 of 60 Safety, Security & Restraint systems Minda Corporation Ltd. (Die Casting Division) Product Range High pressure Die Cast Components (Zn & Al) & Assemblies, Gravity Die Casting No. Of Employees 353 Quality Certification ISO-9001: 2002, ISO-14001, Plant Location Noida, Pune Major Customers Die Casting Shop Major Products 34 of 60 Safety, Security & Restraint systems Minda Corporation Ltd. (Surface finishing Division) Services Electroplating (Ni, Ni-Cr), Powder Coating, Painting No. Of Employees 223 Plant Location Noida Electroplating Paint Shop Powder Coating Major Products 35 of 60 Safety, Security & Restraint systems Minda Silca Engineering Ltd. No. Of Employees Keys (Mechanical and Electronic), Key Duplicating Machines, Lock Barrel Assembly, Sheet Metal Components 473 Quality Certification ISO/TS-16949:2002 Certified Plant Location Noida Joint Venture Partner Silca, Italy Product Range Major Products 36 of 60 Driver Information & Telematics Systems Minda Stoneridge Instruments Ltd Product Range Instrument Clusters, Gauges, Digital Clocks, Tank Units, Dashboard assemblies, Sensors, BCM, Road Speed Limiter, Tachograph No. Of Employees 907 Quality Certification ISO/TS-16949: 2002, ISO-9001:2002, ISO 14001, OHSAS 18001 Plant Location Pune Joint Venture Partner Stoneridge, USA 37 of 60 Driver Information & Telematics Systems Minda SAI Ltd. Product Range Wiring harness, Wire sets, Components, Automotive wires No. Of Employees 1514 Quality Certification ISO-9001 Plant Location Noida (2), Mumbai, Chennai, Pithampur 38 of 60 Driver Information & Telematics Systems Minda Furukawa Electric Pvt. Ltd. Product Range Wiring Harness, Coupler, Terminals, Relay Box, Junction Box, Steering Roll Connectors No. Of Employees 1300 Plant Location Bawal, Haryana Joint Venture Partner Furukawa Electric Co. Ltd. & Furukawa Automotive Systems INC. Japan Major customers 39 Major Products 39 of 60 Interior Systems Minda Corporation Ltd. (Plastics Division) Product Range Dashboard, Door Trims, Floor Console, Pillar Trims, Parcel Shelf, Air Vents, Air ducts, Ash Trey, Cup Holder, Bumper, Bumper Grills, Body Side Molding, Tailgate Trims, Fender, Cylinder Head Cover & Oil Sump in Plastic. No. Of Employees 60 Plant Location Chakan-Pune Collaborator KTSN-Germany, Minda Schenk Plastic Solution- Germany, Czech Republic, Poland Major Customers Major Products 40 of 60 Ashok Minda Group Business Units Europe 41 of 60 Ashok Minda Group-Business Units Europe Minda Schenk Plastic Solutions GmbH Esslingen Minda Schenk Plastic Solutions GmbH Hemhofen Minda Schenk Plastic Solutions s.r.o. Liberec Minda Schenk Plastic Solutions Sp. z o.o. Bydgoszcz Minda KTSN Plastic Solutions GmbH & Co. KG Pirna Minda Schenk Plastic Solutions GmbH Koengen, Germany 42 of 60 Interior Systems Minda Schenk Plastic Solutions Product Range High end interior systems for cars & technical parts for technical applications including Skinform technology, Headrest Cover, Seat Cover, Cupholders, Tank Closure Modules, Backpanels, Glove Box, Armrests, Ashtrays etc. No. Of Employees 418 Plant Location Esslingen, Germany Liberec, Czech Republic 43 of 60 Interior Systems Minda Schenk Plastic Solutions GmbH, Plant Köngen Spare wheel wells, Engine encapsulation, Front-end carriers, Underbody linings, Product Range Seat components, Battery mounts, Suds containers for washing machines, Fenders, Dashboard/IP’s based on GMT, GLF, IMC & SMC technologies No. Of Employees Plant Location Major Customers 222 Kongen, Germany Major Products 44 of 60 Interior Systems Minda Schenk Plastic Solutions GmbH, Plant Hemhofen Product Range Small and big fans, Frames, Covers, Transmission, Interior Steering and Plastic Injection Moulding Business. No. Of Employees 43 Plant Location D-91334 Hemhofen, Germany Major Customers Major Products 45 of 60 Interior Systems Minda Schenk Plastic Solutions SP.ZO.O., Bydgoszcz Poland Product Range High-end Tool shop/ Plastic parts for Automotive/ Engineering/ Electronics/ White-ware/ Pneumatic Parts No.of Employees 101 Plant Location Poland 85-861 Bydgoszcz 46 of 60 Interior Systems Minda KTSN Plastic Solutions GmbH & Co. KG. Product Range Glove Compartments, Cup Holders, Ashtrays, Centre Consoles, Door Handles, Door & Steering column cladding, Seat facing including Drawer, Entrance trims, Wheel House inner panels, Engine Compartment parts, Oil Sumps, Air Ducts No. Of Employees 258 Quality Certification DIN EN ISO 9001, VDA 6.1 and QS 9000 certification Plant Location Pirna, Germany Major customers Major Products 47 of 60 Ashok Minda Group Business Units ASEAN & CIS Region 48 of 60 Ashok Minda Group-Business Units ASEAN & CIS Region PT MINDA ASEAN Plant Location : Jakarta, Indonesia MINDA VIETNAM CO. LTD Plant Location : VinPhuc, Vietnam UZ MINDA LLC. Plant Location: Navoi, UZBEKISTAN 49 of 60 Uz Minda LLC Product Range No. Of Employees Plant Location 50 Lock sets, Outside Door Handles, Lock A Glove Box, Actuators Clusters, Digital Clocks , Chime Bells, Relays & Sensors. Instrument 65 Tashkent , Republic of Uzbekistan 50 of 60 PT Minda Asean Automotive Product Range 2 Wheeler Switches and Locks No. Of Employees 365 Plant Location Jakarta, Indonesia Major Customer Major Products 51 51 of 60 Minda Vietnam Company Limited Product Range No. Of Employees Plant Location 2 Wheeler Switches/ Locks 51 Vin Phuc, Vietnam11 Km from Airport & 9 Km from Yamaha Vietnam Major Customer Major Product 52 of 60 Ashok Minda Group Corporate Social Responsibility 53 of 60 Ashok Minda Group Minda Bal Gram provides long-term and sustained institutional care to the children in need. The Bal Gram believes in the all round development of the children residing in Bal Gram. In order to fulfil its objectives and long term goals the institution provides physical, mental, spiritual, residential and educational development opportunities to the children. 54 of 60 Ashok Minda Group Minda Bal Gram Minda Bal Gram has four residential blocks for kids, boys and girls: SADBHAV SADAN- Home for pre-primary level kids SANSKAR SADAN- Home for Primary level children SANKALPA SADAN- Home for Upper Primary level children SHRADDHA SADAN- Home for Girls of age between 10 and 15, and PRATIGYA SADAN- Home for Teenage boys. 55 of 60 Ashok Minda Group Minda Vidya Niketan A Preparatory School for Nursery Kids: The Trust runs a Project on Education which is Minda Vidya Niketan. Nursery Kids are prepared till they are not eligible to get admission in different schools. According to their ability and potential, they are sent to various schools. CURRENT STATUS: 30 students currently going to Mata Sukhdevi English Medium Public School, at Nangali Poona 23 boys go to the Government Boys Senior Secondary School at Narela 22 girls go to the Government Sarvodya Kanya Vidyalaya at Alipur in Delhi Remaining children are in Nursery and K.G. and are being prepared at Minda Vidya Niketan to be eligible to get admission in such various schools. 56 of 60 Ashok Minda Group Minda Seva Kendra This project is mainly for the rural development The center was established in January 2007 in Bagla village of Hisar District in Haryana Under this project the Trust has adopted the village and is working towards making it an ‘Ideal Village’. Minda Seva Kendra has various existing programs: EXISTING PROGRAMS SANKRANTI SANKALPA SANGINI SANSKAR SANYAM SAMBHAV 57 of 60 Ashok Minda Group Minda Vidya Mandir The Moga Devi Charitable Trust is currently planning to setup a school for providing quality education to children of Bagla village. This school will eliminate the current crisis in quality education in the area. The focus will be to disseminate quality education to children so that they grow up to become successful individuals in life. 58 of 60 Ashok Minda Group Minda Sanjivani Kendra The Kendra will address the health concerns of the residents of Bagla village. The Kendra is in the planning phase and will be operational within a short time. The focus will be to deliver health services to women during maternity so that the infant mortality is reduced. The center will also serve as a health center for day to day health problems of villagers 59 of 60 Ashok Minda Group Thank You For further information please contact nktaneja@minda.co.in 60 of 60