Requirements Strategy Stream Council Overview Alan Daniels Montreal, Canada October 11, 2013 1 Presentation Outline Team Leadership Strategy New Activity Team Scorecard Standards 9100 Series Revision Plan 2 IAQG Strategic Focus Relationship Growth Strategy • • • • • Civil Authorities - Production Space Defense Maintenance, Repair & Overhaul Trade Associations Improvement Strategy • Requirements • People Capability • Product & Supply Chain Improvement • Performance IAQG Operating Management System IAQG Other Party Management Team Integration Team 3 Axes Aligned to Address Challenges 3 IAQG Requirements Team IAQG Leader: Alan DANIELS (Boeing) Mentor: Judy LASLEY (Rolls Royce) AAQG EAQG APAQG Leader: Buddy CRESSIONNIE (Lockheed Martin) Leader: Judy LASLEY (Rolls Royce) Leader: Tatsuya SHIRAI (Kawasaki Heavy Industry) IAQG Document Representatives IAQG Document Representatives 9100 : Alan Daniels (Boeing) 9101 : Masahiro KAWAMOTO (MHI) 9102 : Kevin WARD (Goodrich/UTC) 9103 : Bernard LAURAS (Airbus) 9104-1 : Mike ROBERTS (Boeing) 9104-2 : Tim LEE (Boeing) 9104-3 : Will TATE (Triumph) 9107 : Ed BAYNE (Boeing) 9110 : Agathe MOLL (Airbus) 9114 : Ed BAYNE (Boeing) 9115 : Raymond WRIGHT (Raytheon) 9116 : Mike QUINN (Boeing) 9117 : Jan SOMMARBERG (Volvo) 9120 : Dale GORDON (Aerojet) 9131 : Claus MAYR (Airbus) 9132 : Craig MANERS (Rolls Royce) 9133 : Michael STOCK (Rolls Royce) 9134 : Albrecht Feldsmann (Airbus) 9136 : Bernard LAURAS (Airbus) 9137 : Juan Ignacio MARTIN (Airbus Military) 9138 : Dan FITZSIMMONS (Boeing) 9139 : Jesse MANGUAL (Moog) 9162 : Dale GORDON (Aerojet) 91XX : Deborah Oberhausen 4 Current / Future State Mapping Current State Independent release of standards Most OEM’s deploy 9100 Limited supply chain eligible and required to deploy 9100 Standards supported for deployment presentations Few measures in place Strategic Focus Future State Project manage future integrated standard releases Integrated release of Collaborate with Strategy Streams All IAQG member IAQG 5 year strategy Lead 90% certification Ensure standards are current and relevant Develop and maintain document support materials and improve communications Engage in ISO activities and obtain liaison voting status Develop future QMS concepts and measures future standards companies use the 9100 series All eligible supply chain use 9100 series Standard support is easy to use Measures drive improvements 5 New Activity Integration Team - Requirements Team ̶ Integration Team has been folded into the Requirements Team, with Jim Clifford keeping dictionary duties and the ownership of 101 and 103 New Standard Development Template ̶ Developed a presentation that will help new team leaders identify their team, stakeholders, provides them with the tools and guidance necessary to be successful IAQG Standards Register ̶ Updated and posted on website 6 IAQG Standards 7 IAQG Document Relationships IAQG OWNERS Data Type DATA REQUIREMENTS Strategy Stream Certification Scheme QMS Standards 9101 Audit Process 9110 (Maintenance) 9120 (Distributors) 9103 Key Char 9102 FAI 9107 DDA 9137 9115 91XX AQAP align. Software APQP/PPAP 9114 9131 9138 9133 9162 9132 Direct ship N/C Doc Sup.Qual. Stat Prod Ac Self Ver Marking Supply Chain Management Handbook (SCMH) 1 2 3 4 Sales & Requirement Design & Sourcing Scheduling Flow down Developm’t selection 5 6 7 8 9 10 11 Plant, Order Mgt Manufact. Supplier Control of Customer Business skills & & logistics & N/C mat’l Support Processes Mgt. planning Inspection C/A & P/A People Capability documents (PCAP001) & structure (skills matrix) Best practices Product & People Capability Supply Chain Strategy Strategy Stream Stream Quality Management System Maintenance of stds issued by IAQG (IAQG 103) 9100 (General) ICOP Certification Scheme Oversight of Certification Scheme 9104-1 (organization) 9104-2 (surveillance/certs) 9104-3 (auditors) 8 Standards Register Standard Register New Activity 22 Standards – last report 87 IDRs and SDRs (1 SDR not required by sector) 2 Standards added (9139, 91XX) SCMH – 1 IAQG Focal and 3 Sector Focals 21 name changes in 3 months 8 SDRs needed ̶ 9107 EAQG, 9114 EAQG, 9138 APAQG, 9139 APAQG, 9162 EAQG, 91XX-All TBD) 9 Requirements Team Activity Montreal Team Activity 9100, 9101, 9102, 9104-3 and 9117 Teams met in Montreal ̶ 9100 Initial disposition of 454 comments complete, sub-teams created, activity determined and a schedule developed ̶ 9101 Worked on ballot results and deployment support material ̶ 9102 Worked ballot comments disposition and deployment support ̶ 9104-3 Worked on the writing of the standard revision ̶ 9117 Team review of draft surfaced a couple issues that will postpone their plan to send to ballot at Montreal by a couple weeks. A draft checklist for DPRV and guidance material is being reviewed by the team 10 Standards Activity Summary 24 Standards (existing and in work) - 12 Active Projects – 6 Review – 3 Development Standards in the ballot or publish phase (9101, 9102, 9104-2, 9114, 9116, 9136) Standards revisions in development (9100, 9104-3, 9107) – 4 New Projects New standards in development (9117, 9138, 9139, 91XX) – 4 Study Standards planning a revision (9110, 9120, 9115, 9137) – 3 Study Past due for reaffirmation – in work (9132, 9133, 9162) – 4 Sustain Sustain and maintain GOAL - Complete the development, ballot and publication process for the 12 active standard projects on schedule 11 IAQG Standards – Ballot/Publish Standards in Review (active ballots) 9101 “Quality Management Systems Audit Requirements for Aviation, Space, and Defense Organizations” ̶ Nearing ballot process completion and will be going to publication 9114 “Direct Ship Guidance for Aerospace Companies” ̶ Affirmation ballot initiated 9116 “Notification of Change” ̶ Ballot results pending 9104-2 “Requirements for Oversight of Aerospace Quality Management” ̶ Ballot is in process, affirmation ballot launched in the AAQG 9102 “Aerospace First Article Inspection Requirement” Ballot has been initiated and the results are pending 9136 “Root Cause Analysis and Problem Solving” ̶ Closure date for the IAQG Sector ballot is January 2014 12 IAQG Standards - Revisions IAQG standards in Development (revisions) 9100 “Quality Management Systems - Requirements for Aviation, Space and Defense Organizations” ̶ Comments reviewed and dispositions applied in Montreal 9104-3 “Requirements for Aerospace Auditor Competency and Training Courses” ̶ The plan is for a draft to be ready for ballot early next year 9107 “Direct Delivery Authorization Guidance for Aerospace Companies” ̶ Revision is in work and will have additional focus after 9114 is complete – Official project launch in Montreal 13 9107 – Revision Initiation 9107 - Direct Delivery Authorization Guidance for Aerospace Companies Date Revision Initiated: 11-OCT-2013 IAQG-issued Standard Number: 9107 Current Issue (letter & date): Rev 09-2005 IAQG-issued Standard Title: Direct Delivery Authorization Guidance for Aerospace Companies Limited to the Commercial Aerospace industry where a request is made for a Production IAQG-issued Standard Scope: Organization (PO) to have Direct Delivery Authorization (DDA), which includes an Appropriate Arrangement (AA) between the PO and the Design Organization (DO). IAQG Document Representative (IDR): Ed Bayne Strategy Focus Stream Leader (SFSL): Alan Daniels AAQG Sector Document Representative (SDR): Ed Bayne APAQG Sector Document Representative (SDR): Masahiro Kawamoto EAQG Sector Document Representative (SDR): Karine Feil In line with IAQG Procedure 103 requirement that IAQG-issued standards shall be reviewed, as a minimum, every five years, it was identified that with the recent EASA AMC and GM to Part 21 activity, the referenced EASA publications need updated in 9107 and 9107 needs refreshed. Revised 9107 Direct Delivery Authorization Guidance for Aerospace Companies - there is no Initiative deliverables: anticipated implementation support Standard Interdependencies: None Note – See Integration Team Help Tools for Guidance Estimated Publication Date: 31-DEC-2015 Note – This date is a trigger for a Key Performance Indicator (see KPI Paragraph – Reference KPI-2) Date the Requirements Team (or RSFSL) Reviewed and Approved this Form/Data : DD-MMM-YYYY Reason(s) for revision: 14 IAQG Standards – New IAQG standards in Development (new) 9117 “Delegated Product Release Verification (DPRV)” ̶ Planned ballot draft for Montreal postponed to address a couple emergent issues that surfaced in their Montreal meeting 9138 “Statistical Product Acceptance” ̶ Standard number issued and regularly scheduled meetings are being held via WebEx/Telecon 9139 “Bodies of Knowledge” ̶ Ballot draft is getting near being ready and the goal is to publish in June 2014 - 91XX “Advance Product Quality Planning” (APQP) / “Production Part Approval Process” (PPAP) ̶ SWG and Council approved in Moscow - First team meeting held in September 15 IAQG Standards – 5 Year Review IAQG standards in Study/ Past Due Review 9132 “Data Matrix Quality Requirements for Parts Marking” ̶ Noncompliant to review requirement – EAQG identified IDR and SDR – revision needs are being reviewed 9133 “Qualification Procedure for Aerospace Standard Parts” ̶ Noncompliant to review requirement - Working draft complete - Official project launch in Montreal 9162 “Aerospace Operator Self-Verification Programs” ̶ Noncompliant to review requirement – The IDR has completed the project plate, a revision has proposed in Moscow and team formation is in process - Official project launch in Montreal 16 9133 – Revision Initiation 9133 - Qualification procedure for aerospace standard products Date Revision Initiated: 03-05-2013 IAQG-issued Standard Number: 9133 Current Issue (letter & date): Rev NC, 07-2013 IAQG-issued Standard Title: Qualification procedure for aerospace standard products IAQG-issued Standard Scope: The qualification process and requirements of standard products for aerospace IAQG Document Representative (IDR): Strategy Focus Stream Leader (SFSL): AAQG Sector Document Representative (SDR): APAQG Sector Document Representative (SDR): EAQG Sector Document Representative (SDR): Dale K Gordon Alan Daniels Dale K Gordon Yoshitsugu Kanno Michael Stock Reason(s) for revision: Past 5 year review dates and update to current needs Initiative deliverables: Revised standard for Ballot Estimated Publication Date: 01-06-2013 17 9162 – Revision Initiation 9162 - Operator Self-Verification Program Date Revision Initiated: 12-08-2013 IAQG-issued Standard Number: 9162 Current Issue (letter & date): Rev NC, 05-2005 IAQG-issued Standard Title: Operator Self-Verification Programs IAQG-issued Standard Scope: Basic elements for structuring Operator Self-Verification programs within the aerospace industry IAQG Document Representative (IDR): Strategy Focus Stream Leader (SFSL): AAQG Sector Document Representative (SDR): APAQG Sector Document Representative (SDR): Dale K Gordon Alan Daniels Mark Vogel Tatsuya SHIRAI EAQG Sector Document Representative (SDR): Reason(s) for revision: Past 5 Year review and needs to be updated to current practices…also look at change from Guidance in the Americas Initiative deliverables: Revised Standard for Ballot Estimated Publication Date: 01-December – 2014 (or before) 18 IAQG Standards – Study IAQG standards in Study for Revision 9110 “Quality Management Systems - Requirements for Aviation Maintenance Organizations” ̶ Scope of revision being determined based on 9100 changes, IAQG direction and stakeholder feedback 9120 “Quality Management Systems – Requirements for Aviation, Space and Defense Distributors” ̶ Scope of revision being determined based on 9100 changes, IAQG direction and stakeholder feedback 9115 “Quality Management Systems -Requirements for Aviation, Space and Defense Organizations -Deliverable Software” ̶ Scope of revision being determined based on 9100 changes, IAQG direction and stakeholder feedback 9137 “Guidance for the Application of AQAP 2110 within a 9100 Quality Management System” ̶ Scope of revision being determined based on 9100 changes, IAQG direction and stakeholder feedback 19 9100 Series 2015 Revision Plan 20 IAQG 9100 Series Team IAQG 9100 Series Team Alan Daniels Wayne Johnson 9100 IDR – Team Leader 9100 Scribe Boeing IAQG Buddy Cressionnie Brigitte Clamens Masahiro Kawamoto 9100 AAQG SDR 9100 EAQG SDR 9100 APAQG SDR Lockheed Martin Zodiac Aerospace Mitsubishi Heavy Industries Jim Clifford Roberto Ciaschi Chen Zhongyuan 9100 AAQG Representative 9100 EAQG Representative 9100 APAQG Representative United Technologies Corporation European Space Agency Aviation Industry Corporation (AVIC) TBD Stuart Anthony Tatsuya Shirai 9100 AAQG Representative 9100 EAQG Representative 9100 APAQG Representative TBD Rolls Royce Kawasaki Heavy Industries 9120 IDR Aerojet Ray Wright 9115 IDR Raytheon Agathe Moll Masahiro Kawamoto 9110 IDR 9101 IDR Airbus Mitsubishi Heavy Industries Insert Picture Here Dale Gordon Insert Picture Here Integration of Standards Juan Ignacio Martin 9137 IDR Airbus Military 21 New Activity 9100 Series Team Meeting Results Reviewed 9100 Structure Draft (SD) Initial disposition determined for 357 comments Determined sub-team activities needed Updated 9100 schedule and integrated schedule Developed a plan for the writing team 22 9100 Revision Scope Scope of Revision – IAQG approved May 2012 Documented in the 9100:2015 Design Specification Complete Utilize Survey and Comments Template feedback Complete Integrate schedules and publication dates for 9100 Series (9100, 9110, 9120, 9115, 9137) Complete Incorporate ISO 9001:2015 Revision Text In work Address Future Concepts from the SWG In work ̶ ̶ ̶ Counterfeit parts Safety Management System IAQG Expanded Strategy Fix what is broken and be cautious in the adoption of new requirements - the benefits must be clear to all stakeholders Beginning in 2014 23 9100 Team Stakeholder Liaisons Stakeholder IAQG Leader 9100 Team Liaison External Certif Bodies /Aero Auditors 9100 Certified Organizations Airline and aviation operators Distributors Deliverable software orgs Tim LEE Brian BLOUNT Alain GROS Dale GORDON Raymond WRIGHT Masahiro KAWAMOTO Brian GEER Isabelle VOUGAZ Dale GORDON Raymond WRIGHT Internal IAQG & sector member companies Alan/Buddy/Brigitte/Masa 9100 Leader, Sector Leaders IAQG Strategy Streams/Teams ̶ Requirements ̶ People Capability ̶ Product & SC Improvement ̶ Performance Improvement ̶ OPMT & Certification Bodies ̶ Integration IAQG Relationship Growth ̶ MRO orgs ̶ Civil Aviation Authorities ̶ Defense / NATO ̶ Space ̶ Trade Associations (EAQG) Alan DANIELS Jesse MANGUAL Bernard LAURAS Christian BUCK Tim LEE Jim CLIFFORD Alan DANIELS Stuart ANTHONY Jim CLIFFORD Mark COVERT Masahiro KAWAMOTO Jim CLIFFORD Alain GROS Ed BAYNE Mike HAYWARD Roberto CIASCHI Alain BONNARD Flavio IZZO Alan DANIELS Juan Ignacio MARTIN Roberto CIASCHI Brigitte CLAMENS 24 Data Mining Input Summary AAQG APAQG EAQG CAAs Defense LinkedIn (users group) MRO (9110 IDR) PSCI Stream Space Forum (IAQG/AAQG) Trade Organizations Web Survey (Question 10) 67 31 89 21 1 12 14 6 18 2 96 (out of 175) (out of 29) 357 Comments (454) 25 9100 Sub-teams Product Safety (Includes Human Factors) Agathe Moll Risk Roberto Ciaschi Preventive Action Roberto Ciaschi Counterfeit Parts Dale Gordon Configuration Management Dale Gordon Product Realization Planning Jim Clifford Post-Delivery Support Isabelle Vougaz Necessity for Design Sub-Team to be determined based on design content in DIS 9100 Team focals listed - each sector to have a representative Due date February 14, 2014 to sectors teams can assess prior to IAQG Brussels 26 9100 Series Revision Master Schedule 2012 San Antonio Nagoya 05/2012 10/2012 2013 Moscow 05/2013 9100 revision START 2015 2014 Montreal 10/2013 Structure Draft Brussels 04/2014 TBD 10/2014 TBD 04/2015 2016 TBD 10/2015 Begin Working Coordination Writing Draft Draft TBD TBD 04/2016 10/2016 Ballot Ready for Draft Publication 2017 TBD 04/2017 TBD 10/2017 END TBD Transition Period Plan & Stakeholders feedback Internal Dependencies Standards & Training as needed for publication - Required for 9100 publication - 9100 Transition Plan - 9101 Update (as required) - 9100 Training (as required) External dependencies ISO 9001 publications • CD May 2013 – Begin struct. draft • DIS : Feb. 2014 – Begin writing 9100 • FDIS : Feb. 2015 - Begin Coord. Draft • Publish : Sept. 2015 – Prep. Ballot For more information, see detailed schedule 9101 Audit – Revisions (as needed) 9104-1, -2, -3 – Revisions (as needed) 9110, 9120, 9115, 9137 Required for publication Series Revisions Training Decision (OPMT) Development Recommended Schedule to satisfy need date Preparing Ballots reviews and comments Publications Required for publication Auditors training (as needed) Companies certified to revised standards 27 Requirements Team Montreal meeting was very successful 28 Questions Thank you! 29