The Manufacturing Infrastructure
This presentation is company confidential and can not be shared with
any third party without prior Written authorization.
Manufacturing Components
 Design Management;
 Planning;
 Quality;
 Vendor Management;
 Infrastructure.
Design Management
 Design Management
 Parts & Vendors Software for
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Items (Software/Hardware/COTS etc.);
ECOs;
RFQ;
Vendors;
POs.
Production Planning
 Planning
 FileMaker Pro Software for;
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MRP;
Inventory;
Job Orders;
Procedures;
Quality Reports;
In Process Testing and Inspection;
Shipping;
Sales Order Management;
Customer Management.
Vendor Management
 Vendor Management
 Vendor Qualification;
 Vendor engagement from Start;
 Vendor Training;
 Quality Training;
 Parts Delivery;
 Vendor Evaluations.
Suppliers
BARE
PCB
MAGNETS
(Ferrite)
PCB
ASSEMBLY
EXTRUSION
Falco
STACKED
ROTOR &
STATOR
HARDWARE
DIE CAST
PARTS
MACHINE
PARTS
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Supply Chain
 Most suppliers located within 100km;
 Quick feedback to the suppliers for corrective
actions;
 Minimum Shipping Time;
 Minimum Freight Costs;
 Shorter Lead Costs.
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ISO 9001
 ISO 9001:2008 Certification in process;
 ISO 9001:2008 Certification in the next 6 months;
Falco eMotors Business Profile
Manufacturing and R&D Location
One of biggest
Industrial bases in
Asia. Major
companies such as
Tata Motors,
Mahindra &
Mahindra, BMW,
Mercedes,
Volkswagen etc.
manufacture here.
Facility
 4000 Sq. Ft.
 24 Hour Video Surveillance;
 Card Access;
Conference Room 2
The Place
Offices
R&D
Conference Room 1
Lunch Room
Manufacturing Area
Storage
Laboratory
Inventory & Quality Control
The Place
The Building
The Building
The Place
Conference Room
Offices
Sumanta Mohanty – VP, Software Engineering
Inventory and Quality Control
Manufacturing Area
Manufacturing Area
Production Testing
Automated Motor Thermal Testing
Automated Stator Thermal Testing
Motor Test Stand
Torque Capabilities –
0 - 150Nm (Direct);
Speed Capabilities –
0 – 6000 rpm.
Motor Press
Pneumatic Press for
Motor Assembly and
Bearing Installation
Manufacturing Infrastructure
 20 Manufacturing Stations;
 Electrostatic Discharge Protection;
 Bearing Fixture;
 Motor Installation Press Fixture;
 Automated Test Fixtures;
 Stator Thermal Test Fixtures;
 Motor Thermal Test Fixture;
 150Nm Test Stand.
In process QC
 List of Instruments
 Go/No-Go Gauge;
 Digital Micrometer;
 Dial Gauge Indicator & Surface Plate;
 Digital Vernier Caliper;
 V-Block & Holding Clamps;
 Visual Inspection;
 PCB Test Fixture;
 Stator Test Fixture;
 Motor Test Fixture;
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Outgoing QC
 Torque Testing;
 Power Testing;
 Performance Testing;
 Functional Testing;
 Heat Test (Stator Level);
 Heat Test (Motor Level);
 Visual Inspection;
 Final Quality Checklist.
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Packaging
Packaging