RCA Discussion: The Concept of Avoidability & The Blended Cost Concept Error Larry R. White, CMA, CFM, CPA, CGFM Executive Director Resource Consumption Accounting Institute 1 Resource Consumption Accounting • RCA Inherits Core Principles from German Cost Management (GPK) – GPK is a Well Developed Standard Costing System – Principles Applied in Practice since the Late 1940’s – Implemented by 3,000+ Companies • RCA Creates an Integrated Economic Model of Operations for Decision Making – Enterprise Optimization – Principle Based – Superior Marginal Analytics Capacity Analysis and Management Process Analysis and Management RCA Resource view Advantages GPK CapacityFocused Process view Advantages ABC ActivityFocused 2 Managerial Costing Conceptual Framework 3 IMA Managerial Costing Conceptual Framework Task Force Modeling Concepts Modeling Concepts Qualitative Characteristics 4 IMA Managerial Costing Conceptual Framework Task Force Information Use Concepts Information Use Concepts Qualitative Characteristics 5 IMA Managerial Costing Conceptual Framework Task Force Avoidability • A characteristic of an input that allows for the input (and hence its costs) to be eliminated as a result of a decision. • Key Points: – Characteristic of a Resource, not a cost – Result of a Decision – What about time – short term, long term? • Another Concept - Divisibility: A characteristic of a resource that allows it to be associated in its entirety with the change in a managerial objective’s output resulting from a decision. 6 Cost Concepts Operational Fixed Decision Support Variable Avoidable Unavoidable “Relevant Range” Which Cost Concept Must Form the Basis for Cost Modeling? Can be Modeled Basis for Action 7 Blended Cost Concept Error • BCCE Defined: • Fixed Costs are NOT the same as Unavoidable Costs Fixed ≠ Unavoidable • Variable Costs are NOT the same as Avoidable Costs Variable ≠Avoidable 4/13/2015 7:06 AM © RCA Institute 2010 8 Example #1 – Cost Concepts • A manufacturing company decides to replace an old extrusion plant with modern equipment. This results in a significant reduction in the amount of maintenance required. The maintenance manager realizes that he can reduce his total maintenance capacity by 8,000 hours, the equivalent of a whole crew including the crew's supervisor. • What are the respective operational and decision cost concepts for each of technician wages and supervisor salary in Example 1? 4/13/2015 7:06 AM © RCA Institute 2010 9 Example #1 – Cost Concepts • Operational Cost Concepts: – The operational cost characteristics of technician wages is a variable cost – The operational cost characteristics of supervisor salary is a fixed cost • Decision Cost Concepts: – Both technician wages and supervisor salary are avoidable cost • In this case, operationally fixed and variable costs are avoidable 4/13/2015 7:06 AM © RCA Institute 2010 10 Example #2 – Cost Concepts • The same company receives an offer from an outside vendor to take over the repair of extrusion rollers. The manager knows from his MA system that the company spends 2,400 hours per year on these activities. A maintenance technician works 1,600 productive hours per year. • What are the respective operational and decision cost concepts for each of technician wages and supervisor salary in Example 2? 4/13/2015 7:06 AM © RCA Institute 2010 11 Example #2 – Cost Concepts • Operational Cost Concepts: – The operational cost characteristics are the same as for Example 1 • Decision Cost Concepts: – The wages of one technician are avoidable – The costs associated with the remaining 800 hours (2,400 - 1,600) are unavoidable costs – The crew supervisor will be less busy but his salary is similarly unavoidable • In this case, operationally fixed and variable costs are now unavoidable cost. 4/13/2015 7:06 AM © RCA Institute 2010 12 Blended Cost Concept Error BBCE Is Committed By Using Operational Cost Concepts (i.e., Fixed & Variable) In Decision Support Analysis This Error Can Have One Of Two Effects – It Overstates The Benefit Of A Decision When Some Variable Costs Are Unavoidable – It Understates The Benefit Of A Decision When Some Fixed Costs Are Avoidable 4/13/2015 7:06 AM © RCA Institute 2010 13 Resource Consumption Accounting • RCA Focuses on Modeling Resources – So their characteristics are in the forefront • Dollars are imminently divisible • RCA Models Fixed and Proportional Consumption – From Resource Center to Resource Centers, intermediate Managerial Objectives, and final Managerial Objectives. • RCA also models the changing nature of consumption as it moves through a value chain (discussion for another day) 14 www.RCAInstitute.org lwhite@rcainstitute.org 757 288 6082 15 RCA Storyboard S: Ancillary Production Equipment RP: Dryer (Hours) Capacity: 100 Output Qty: 100 S: Plant Engineering and Maintenance RP: Chiller (Hours) Capacity: 50,000 Output Qty: 50,000 RP: Plant Maintenance (Maint. Labor) Capacity: 30,000 Output Qty: 30,000 S: Administration Human Resources & Accounting Perfor m RP: Admin Labor (Labor hours) Capacity: 17,000 Output Qty: 17,000 HR Legend Perfor m S-Support Accou nting P- Production Perfor m P: Extrusion Line Department S: Quality Assurance Admin Resource Pool Abbreviated RP RP: Extrusion Labor (Labor hours) Capacity; 32,000 Output Qty: 30,000 RP: Extrusion Machine1 (Machine hours) Capacity; 17,520 Output Qty: 10,000 RP: QA Labor (Labor hours) Capacity: 14,000 Output Qty: 14,000 QA Testin g Activ ity Produ ct Retur ns Manufacturing Costs Product Support Cost Budgeted Products Product P & L’s Common Fixed Costs 16 RCA Information Plant Maintenance Resource Pool Output Measure: Maintenance Labor Hour Output Quantity: 20,000 Hours Primary Costs Fixed Proportional Technician Wages $ - $ 600,000 Supervisor Salary $ 80,000 $ General Material $ 12,000 $ Depreciation: Shop Equipment $ 50,000 $ $ 142,000 $ 700,000 $ 6,000 $ 24,000 $ $ 1,100 500 $ $ 10,000 $ 7,600 $ 34,000 $ 149,600 $ 734,000 100,000 - Secondary Costs Resource Pool Output Utilities MW-Hrs Activity/Process Driver HR: Benefits Adjustments Purchase: Gen Materials # Adjusts # PO's Fixed Qty Prop Qty 40 160 Fixed Qty Prop Qty 22 10 0 200 Total Resource Pool Costs Unit Cost Rates (/20,000 Hrs) 7.48 36.70 17