Warehouse Management Andrey Druzhinin Solution Architect 1 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Agenda 2 – Business Challenges – Oracle’s Leadership Position – Solution Overview Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Business Pressures Just-in-Time Delivery Guaranteed Availability • How can I improve the speed of warehouse operations? • How do I integrate operations to reduce order processing time? Inbound One Size Fits One • How can I manage SKU proliferation? • How do I ensure labeling compliance? 3 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. • How can I improve order promise accuracy? • How do I create a global view of inventory? Internal Processing Outbound Lowest Total Cost • Where can I reduce inventory while maintaining high fill rates? • How do I improve labor efficiency? Operational Challenges Procurement Manufacturing Order Management Warehouse System 1 Warehouse System 2 Warehouse System N RF Middleware RF Middleware RF Middleware Integration and Operation Complexity, Localized Solutions 4 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Agenda 5 – Business Challenges – Oracle’s Leadership Position – Solution Overview Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Value Chain Transformation Optimize and Streamline fulfillment operations ROI Best in Class Examples 30% increase in operator productivity 100% inventory accuracy 30% decrease in handling cost / unit 95% reduction in overtime used 30% reduction in scrap 50% increase in on time shipments 6 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Synchronize processes across functional silos Monitor supply chain performance to Goals Collaborate with trading partners for Accurate supply chain Data Globalization & Standardization of processes Drive customer compliance Support expansion into new markets and higher business volumes Greater Agility to respond to Change Agenda 7 – Business Challenges – Oracle’s Leadership Position – Solution Overview Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Support for the Integrated Enterprise Built-In, Not Bolt-On Functionality • Eliminate Integration Procurement Manufacturing Fulfillment • Reduce Cost and Complexity • Reduce Risk and Warehouse Management Upgrade Issues • Eliminate Problems with Reconciliation Service Finance Planning Unified Information, Integrated Processes 8 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. • Simplify Support Oracle Mobile Supply Chain Apps (MSCA) Support Basic Warehousing Needs… Built-in Mobile User Interface Mobile Manufacturing Mobile Quality Moves, Issues, Returns, Scrap, Completions, … Quality Collections, Specifications, … Mobile Receiving Mobile Inventory Mobile Shipping Direct, Std, Inspect, Cross-Dock, Print, … Misc. Transactions, Transfers, Counts, … Pick, Confirm, Ship, Confirm, Print, … Built-in RF Middleware RF Base Station Mobile Transaction Server Apps / Database LAN or WAN RF Device 9 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Telnet Over TCP/ IP SQL Net Oracle Warehouse Management Solution A Complete Warehouse Execution System Label RF Support RMAs Purchases Transfers Receive Assemble Inspect Replenish Cross Dock Putaway Cost Global Visibility RTVs Orders Transfers Ship Pack Directed Pick Tailorable Rules & Workflow Process WIP Issues Seamless Integration Count Transfer Transportation 10 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Purchasing Manufacturing Fulfilment Move Comprehensive Wave Planning Advanced Tools to Manage Work on the Floor Wave Rules Analytics Pick Pack • Create Wave • Plan & Analyze Wave • Release Wave 11 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Ship • Task Planning • Monitor Wave Execution Automated Task Management Create, Organize, Dispatch Tasks to Optimal Resource Task Queue Pick Wave Create & Allocate Task Split Merge Sort • Dispatch Tasks To RF Devices • Support Multiple Picking Methodologies • Match Skills and Equipment to Tasks • Perform Task Sequencing and Interleaving 12 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. • Create Paperless, Streamlined Processes • Align Pick Plan with Business Mix • Reduce Safety Issues and Training Costs • Significantly Reduce Travel Time Cross-Dock and Direct Ship Selectively Accelerate Warehouse Material Flow Peg demand to inbound receipts based on flexible optimization criteria Cross-Dock Receive Inspect Deliver PutAway Inventory Receive • • • • 13 Configurable Flows Robust Consolidation Methods Planned & Opportunistic Cross-Docking Rules Based Supply – Demand Matching Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Pick Release Pick Drop Ship Fulfill • • • • Adjust To Storage Policy Changes Accelerate Receiving & Fulfillment Processes Reduce Handling And Inventory Increase Operator Efficiency RFID-Initiated Shipping and Receiving Process Transactions with No Manual Intervention (1) Load of pallets and / or cartons with RFID tags on each (2) Drive load through RFID Reader in Receiving Dock Share RFID information with your supply chain partners using inbound and outbound ASN Out of the box DoD compliance including generation of DoD-64 & DoD-96 14 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. (5) Access associated source docs (e.g. the PO’s ASN) (8) Putaway, rescan or divert material RFID Middleware (3) Interface to readers, clean and filter data, then pass IDs to application RFID Event Processor (4) Access objects associated with the ID's (e.g. LPN's on ASN) then raise correct Business Event Application APIs Response & Exception Handling (6) Process the Business Event, (e.g. Receipt of pallet or carton) (7) Confirm success or failure (e.g. trigger green light or sound buzzer) Comprehensive Logistics Solution Integrated Logistics Adapts to Changes Carriers / 3PLs Global Customers Collaboration & Event Management Inbound Supply Source Plan Rate Track Settle Integrated Planning & Execution Continuous Improvement 15 Book / Manage Pick & Pack Tender Wrhs Label Ship Copyright © 2011, Oracle and/or its affiliates. All rights reserved. On-Time Performance Customer Satisfaction Carrier Analysis Outbound Demand Destination Управление финансами Информационная архитектура Централизованные правила учета Главные Книги Dr Подкниги Запасы Проекты 16 Дебиторы Производство Copyright © 2011, Oracle and/or its affiliates. All rights reserved. Консолидация Cr Операционный учёт Система BSC Метод учета, Валюта, План счетов, Календарь Кредиторы Внешние Системы Зарплата Активы Бюджетирование Анализ Единая модель данных для корпоративного управления Администрирование доступа и прав пользователей Oracle Warehouse Management Responsive Fulfillment Optimized Decisions Aligned Processes 17 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. 18 Copyright © 2011, Oracle and/or its affiliates. All rights reserved. 19 Copyright © 2011, Oracle and/or its affiliates. All rights reserved.