Demo eMDSS E-Maintenance Decision Support System By E-maintenance Sweden AB How to Re-cover the Losses Due to: Maintenance decision inaccuracy. Lack of mapping & analysis of production & maintenance processes technically & economically. Lack of possibility of identifying, localising & prioritising problems properly. Inability of selecting the most cost-effective maintenance solution. Inability of localising where & how much to investment. Inability of following up investments in maintenance. Inability of assessing Return On Investment In Maintenance (ROIIM) You can Re-cover these Losses by using E-Maintenance Decision Support System (eMDSS). eMDSS Three strategies for achieving profitable maintenance E-Maintenance Decision Support System (eMDSS) System Toolsets Tools Toolset 1 Accurate Maintenance Decisions Toolset 2 Analysis Tools Toolset 3 Cost-effectiveness Prediction of Vibration Level (PreVib) Alternative Simulations (AltSim) Maintenance Savings (MainSave) Assessment of Probability of Failure and Residual Life-Time (ProLife) Software Interface, eMDSS Accurate Decisions Click Accurate Decisions It is for manual transferring of vibration measurements to eMDSS, for more information see userguide. Click Manual Prediction of vibration level (manual) using PreVib software module, eMDSS. Select Segment Select from Select Asset from combobox meauring combobox direction from combobox Click Load X0, Xp, Xth and vibration measurements retrieved automatically Load ratio is automatically 1 if nothing else is feeded in Average time between measurements is automatically assessed Load ratio is automatically 1 if nothing else is feeded in Average time between measurements is automatically assessed Do you know what will be the vibration level at the next measuring opportunity? Do you need to know that? PreVib For prediction of the Vibration level in the next moment. Click Predict Real vibration levels Time point where damage is detected and vibration is predicted Predicted vibration level and its time period Predicted vibration level Click Save To save predicted level and time for future use Is it really necessary to do maintenance now? OR Do you wish to follow up vibration level accurately without increasing failure risk? Follow up eMDSS warning signals. Real vibration levels Warning message Predicted vibration levels Do you have enough data for decision? How if you could estimate the risk of failure? Would it be easier to plan maintenance if you can assess the time to failure? Apply software module ProLife, To assess probability of failure and component remaining life Click Tool to go to ProLife ProLife software module Select Segment Select from Asset from combobox combobox Click Load Installation time of the current component Life cycles of replaced components. Loaded from the database Click Assess Select time for assessment Probability of failure and component remaining life Click Change component To start new windows for ProLife & PreVib when component is replaced PreVib can also be used automatically All new vibration measurements are automatically retrieved from vibration monitoring program. Prediction of vibration att each measuring point is also done automatically. Furthermore a table showing; warning signals, prediction values of vibration in the close future, time of prediction, damage severity & identify which components and machines are involved, is automatically generated. Click Auto Warning Table Warning Table When you have several alternative maintenance solutions for a problem, how do you identify the most costeffective maintenance solution? Apply AltSim (Alternative Simulation), eMDSS To simulate and select the most costeffective solution. Software Interface, eMDSS Click Investment Simulation Select Segment from combobox Click Load Set dates of the anticipated Set dates of the production production period (start/end) period (start/end) that will be that will be compared with the used as a reference reference These values are automatically loaded from the database Set profit margin What is Alternative Solution 1? Training course! Alternative 1 Click Assess Set alternative solution Set anticipated effects of Alternative 1 Set investment & depreciation period Red for losses and Black for profit All the figures in the grey boxes are retrieved from database How Alternative 1 influence production? And How much does it cost? Alternative 1 You can include/exclude data set? Anticipated results What is Alternative Solution 2? “New analysis software program” Alternative 2 Click Assess Set alternative solution Set anticipated effects of Alternative 2 Set investment & depreciation period All the figures in the grey boxes are retrieved from database How Alternative 2 influence production? And How much does it cost? Alternative 2 You can include/exclude data set? Anticipated results In the same way Alternative 3 can be examined. How do you know which Alternative is the most cost-effective? Press Results for comparison Alternative 2 costs = 2 times Alternative 1 Alternative 2 is the most cost-effective To save the information in; Reference, Alternatives 1, 2, 3 and Results in knowledgebase for future use. Click Save Do you need to know what happened with your investments in maintenance? Where is it the most profitable to invest in maintenance? Do you know where you lose most in the production process? How do you assess Return on Investment in Maintenance (ROIIM)? Apply MainSave (E-Maintenance saving software module) eMDSS Software Interface, eMDSS Click Maintenance Savings Software Interface, eMDSS Click Maintenance Savings Select Segment from combobox Click Load Set Set date datesofofthe theprevious current production period period (start/end) (start) that production willwill bebe compared with thethe that compared with current previous Set profit margin from previous period Set investment and depreciation period All the figures in the grey boxes are retrieved from database All the figures in the grey boxes are retrieved from database All the figures in the grey boxes are retrieved from database Click Assess You can include/exclude data set? Assessed savings, profit, losses & OEE To save the information in; MainSave in knowledgebase for future use. Click Save To save the information in; MainSave in knowledgebase for future use. Click Save E-maintenance Sweden AB www.e-maintenance.se sales@e-maintenance.se basim.al-najjar@e-maintenance.se Mobile: +46 (0)706867200 Mobile: +46 (0)707659345 Thanks for showing interest in eMDSS Please let us know if you need more information Looking forward to hearing from you