Demo MDSS - e-Maintenance Sweden AB

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Demo eMDSS
E-Maintenance Decision Support System
By
E-maintenance Sweden AB
How to Re-cover the Losses Due to:
Maintenance decision inaccuracy.
Lack of mapping & analysis of production & maintenance processes
technically & economically.
Lack of possibility of identifying, localising & prioritising problems
properly.
Inability of selecting the most cost-effective maintenance solution.
Inability of localising where & how much to investment.
Inability of following up investments in maintenance.
Inability of assessing Return On Investment In Maintenance (ROIIM)
You can Re-cover these Losses by using
E-Maintenance Decision Support System
(eMDSS).
eMDSS
Three strategies for achieving profitable maintenance
E-Maintenance
Decision Support
System (eMDSS)
System
Toolsets
Tools
Toolset 1
Accurate
Maintenance
Decisions
Toolset 2
Analysis Tools
Toolset 3
Cost-effectiveness
Prediction of
Vibration Level
(PreVib)
Alternative
Simulations
(AltSim)
Maintenance
Savings
(MainSave)
Assessment of
Probability of
Failure
and
Residual Life-Time
(ProLife)
Software Interface, eMDSS
Accurate Decisions
Click
Accurate
Decisions
It is for manual transferring
of vibration measurements
to eMDSS, for more
information see userguide.
Click
Manual
Prediction of vibration level (manual)
using PreVib software module,
eMDSS.
Select
Segment
Select
from
Select
Asset
from
combobox
meauring
combobox
direction from
combobox
Click Load
X0, Xp, Xth and
vibration
measurements
retrieved automatically
Load ratio is
automatically 1 if
nothing else is
feeded in
Average time between
measurements is
automatically assessed
Load ratio is
automatically 1 if
nothing else is
feeded in
Average time between
measurements is
automatically assessed
Do you know what will be the vibration
level at the next measuring
opportunity?
Do you need to know that?
PreVib
For prediction of the Vibration level in the
next moment.
Click
Predict
Real
vibration
levels
Time point where
damage is detected and
vibration is predicted
Predicted vibration
level and its time
period
Predicted
vibration
level
Click Save
To save predicted level
and time for future use
Is it really necessary to do maintenance
now?
OR
Do you wish to follow up vibration level
accurately without increasing failure
risk?
Follow up eMDSS warning signals.
Real
vibration
levels
Warning
message
Predicted
vibration
levels
 Do you have enough data for decision?
 How if you could estimate the risk of
failure?
 Would it be easier to plan maintenance
if you can assess the time to failure?
Apply software module ProLife,
To assess probability of failure and
component remaining life
Click Tool
to go to
ProLife
ProLife software module
Select
Segment
Select
from
Asset
from
combobox
combobox
Click Load
Installation time
of the current
component
Life cycles of replaced
components. Loaded
from the database
Click
Assess
Select time for
assessment
Probability of failure
and component
remaining life
Click Change component
To start new windows
for ProLife & PreVib
when component is
replaced
PreVib can also be used automatically
 All new vibration measurements are
automatically retrieved from vibration monitoring
program.
 Prediction of vibration att each measuring
point is also done automatically.
 Furthermore a table showing; warning signals,
prediction values of vibration in the close future,
time of prediction, damage severity & identify
which components and machines are involved, is
automatically generated.
Click Auto
Warning Table
Warning Table
When you have several alternative
maintenance solutions for a problem,
how do you identify the most costeffective maintenance solution?
Apply AltSim
(Alternative Simulation),
eMDSS
To simulate and select the most costeffective solution.
Software Interface, eMDSS
Click
Investment
Simulation
Select
Segment
from
combobox
Click Load
Set dates of the anticipated
Set dates of the production
production period (start/end)
period (start/end) that will be
that will be compared with the
used as a reference
reference
These values are
automatically
loaded from the
database
Set profit
margin
What is Alternative Solution 1?
Training course!
Alternative 1
Click
Assess
Set
alternative
solution
Set
anticipated
effects of
Alternative 1
Set
investment &
depreciation
period
Red for losses
and
Black for profit
All the figures in the grey boxes are
retrieved from database
How Alternative 1 influence production?
And
How much does it cost?
Alternative 1
You can
include/exclude
data set?
Anticipated
results
What is Alternative Solution 2?
“New analysis software program”
Alternative 2
Click
Assess
Set
alternative
solution
Set
anticipated
effects of
Alternative 2
Set
investment &
depreciation
period
All the figures in the grey boxes are
retrieved from database
How Alternative 2 influence production?
And
How much does it cost?
Alternative 2
You can
include/exclude
data set?
Anticipated
results
 In the same way Alternative 3 can be examined.
How do you know which Alternative is
the most cost-effective?
Press
Results for
comparison
Alternative 2 costs = 2
times Alternative 1
Alternative 2 is the
most cost-effective
To save the information in;
Reference, Alternatives 1, 2, 3
and Results in
knowledgebase
for future use.
Click Save
Do you need to know what happened with your
investments in maintenance?
Where is it the most profitable to invest in
maintenance?
Do you know where you lose most in the production
process?
How do you assess
Return on Investment in Maintenance (ROIIM)?
Apply MainSave
(E-Maintenance saving software module)
eMDSS
Software Interface, eMDSS
Click
Maintenance
Savings
Software Interface, eMDSS
Click
Maintenance
Savings
Select
Segment
from
combobox
Click Load
Set
Set date
datesofofthe
theprevious
current
production period
period (start/end)
(start) that
production
willwill
bebe
compared
with
thethe
that
compared
with
current
previous
Set profit margin
from previous period
Set investment and
depreciation period
All the figures in the grey boxes are
retrieved from database
All the figures in the grey boxes are
retrieved from database
All the figures in the grey boxes are
retrieved from database
Click
Assess
You can
include/exclude
data set?
Assessed
savings, profit,
losses & OEE
To save the information in;
MainSave in
knowledgebase
for future use.
Click Save
To save the information in;
MainSave in
knowledgebase
for future use.
Click Save
E-maintenance Sweden AB
www.e-maintenance.se
sales@e-maintenance.se
basim.al-najjar@e-maintenance.se
Mobile: +46 (0)706867200
Mobile: +46 (0)707659345
Thanks for showing interest in eMDSS
Please let us know if you need more information
Looking forward to hearing from you
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