Mammoth WSHP - Coward Environmental Systems

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Mammoth Water-Source Heat Pumps

©Mammoth-WEBCO, Inc.

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Introduction to Mammoth-WEBCO

1935 - Began as Brown Sheet Iron and Steel

Company manufacturing industrial gravity and forced-air furnaces

1953 – Acquired by private investors and renamed

Mammoth Furnace Company and was the largest industrial furnace manufacturer

1965 – Acquired by Lear Siegler, Inc. and expanded into Heat Pump and Coil manufacturing

1986 – Acquired by Nortek, Inc. and joined their CES

Group, Inc., largest group of custom HVAC manufacturers in North America

2009 – WEBCO, Inc. merged with Mammoth, Inc. to form Mammoth-WEBCO, Inc.

©Mammoth-WEBCO, Inc.

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You’ll Find Mammoth In Every Market

Delivering custom-engineered air conditioning solutions

Education

Manufacturing

Healthcare

Offices

Hotel/Motel

High-Tech

Food

Processing

Pharmaceutical

Retail

Amusement

Government

Hospitality

©Mammoth-WEBCO, Inc.

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We Continue to Grow Our Capabilities

 integrated Prefabricated

Equipment Centers ( iPEC ™)

Custom chillers and chiller plants

ULTRALINE ™ packaged DX

Roof-mounted air systems

V-Cube ™ floor-by-floor selfcontained

RMZ Vari-Zone Custom DX and multi-zone rooftop units

And…

©Mammoth-WEBCO, Inc.

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Mammoth Water-Source Heat Pumps

Water-source / Groundsource heat pump solutions

Horizontal and vertical, indoor configurations

Low-sound condominium unit

©Mammoth-WEBCO, Inc.

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Holland, Michigan Plant

 New Factory Building - 45,000 Square Feet

 Manufactures All Water Source Products

 Manufacturing heat pumps for over 35 years

©Mammoth-WEBCO, Inc.

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Small Single Circuit Horizontal

And Vertical Units

10 different sizes from ¾ ton to 6 ton.

“N” vintage equipment, available in standard and low (geothermal) temp applications.

 Horizontal units:

Standard and mirror image, end discharge orientations available.

 Vertical Units:

▼ Right and left hand orientations.

©Mammoth-WEBCO, Inc.

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Horizontal & Vertical Units

General

 Galvanized G60 steel casing

 Access panels; compressor section, fan section and electrical box

 2-sided filter bracket with 1" thick filter

 Threaded female NPT water connections

 Condensate drain connection

Supply duct connection

Fully insulated with 3/4", 1½ lb. coated fiberglass

©Mammoth-WEBCO, Inc.

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Medium Horizontal Line

 070H 6 ton

 086H 7 ton

 100H 8 ton

 120H 10 ton

 142H 12 ton

©Mammoth-WEBCO, Inc.

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Medium Vertical Units

 070V 6 ton

 086V 7 ton

 100V 8 ton

 120V 10 ton

 142V 12 ton

©Mammoth-WEBCO, Inc.

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V-Cube Slim

Large Vertical Units -

 170V 14 ton

 210V 17 ton

 270V 22 ton

 310V 25 ton

 360V 30 ton

 440V 37 ton

 540V 49 ton

©Mammoth-WEBCO, Inc.

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V-Cube Slim

14 through 49 Tons (Sizes

170-540)

Dual Scroll Compressor Units

High EER’s & COP’s

Quiet Operation

Thermal Expansion Valves

Heat Pumps (sizes 170-360) or Cooling Only

Optional VAV, Waterside

Economizers, Hot Gas

Reheat, DDC Controls,

Double Wall, …

©Mammoth-WEBCO, Inc.

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100% Outside Air Units

©Mammoth-WEBCO, Inc.

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100% Outside Air

Sizes

 Small Cabinet

▼ Size 071

▼ Size 111

▼ Size 141

▼ Size 181

 Large Cabinet

▼ Size 221

▼ Size 271

▼ Size 321

▼ Size 381

Nominal 6 tons

Nominal 9 tons

Nominal 12 tons

Nominal 15 tons

Nominal 19 tons

Nominal 23 tons

Nominal 28 tons

Nominal 32 tons

©Mammoth-WEBCO, Inc.

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100% Outside Air

Unit Features

Dual scroll compressors

Thermal expansion valves

Multi-blade low leak outside air damper with motor.

2" thick, 30% efficient pleated filters

Additional 4” filters are optional

Four-row evaporator coil ( six-row optional )

IAQ drain pan with side condensate drain connection.

Hot gas reheat coil for dehumidification

Hot gas by-pass

Foil-faced foam insulation - no fiberglass.

Belt drive fan assembly.

Optional Mammoth MDDC controls.

©Mammoth-WEBCO, Inc.

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Water-to-Water Units

 1 thru 30 tons

 Includes:

▼ Compressor

▼ Source side HX

▼ Load side HX

▼ TX valve

 Unit can heat or cool water

 Part of the High Efficiency Unit Family

©Mammoth-WEBCO, Inc.

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MCHH units

“Condo Heat Pumps”

 Mechanical cooling, hot water heating.

 NC sound levels –

30 heating, 36 cooling.

 Designed for closet installation.

 Positive water shut off.

©Mammoth-WEBCO, Inc.

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What’s Coming?

“U” vintage single circuit 410A systems.

“M” vintage twins & Quads 410A systems.

“E” series large twin and quad circuits (410A).

“D” vintage make up air units, (410A) indoor/outdoor applications.

“K” vintage water to water units, 5 to 50 tons,

(410A).

©Mammoth-WEBCO, Inc.

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“E” Vintage Large Units

Coming soon: “stock” cooling only, VFD,

410a refrigerant, double wall construction, fan wall design, pre-painted cabinet, ESP capability of up to 3”,

Mammoth DDC controls,

Sizes available:

170 / 14 ton

210 / 17.5 ton

270 / 22 ton

310 / 25 ton

360 / 30 ton

440 / 40 ton

540 / 45 ton

620 / 52 ton

720 / 60 ton

©Mammoth-WEBCO, Inc.

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Control Options

©Mammoth-WEBCO, Inc.

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HP-4 Microprocessor

Incorporated in all Mammoth heat pumps.

High & low voltage protection.

Random start time delay from 5 to 35 seconds.

Compressor anti-short cycle protection (5min.)

Electronic condensate alarm.

Compressor lock out with auto reset.

Fan interlock, with compressor operation.

Emergency shut down / field supplied signal.

Dry contacts for fault indication to DDC control.

Aux contacts with compressor operation.

Test pin jumper / disables timing circuits for testing.

LED fault identification / status indication

Removable terminal strip for thermostat wire connections.

©Mammoth-WEBCO, Inc.

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HP-4 Microprocessor

Room temperature control

Can be used with any HEAT PUMP T-stat.

Mammoth heat pumps fail to heat (RV) energized for cooling (“O”) terminal.

LED unit status codes:

“on” steady = Normal operating mode

1 flash = High or low pressure trip.

2 flashes = Emergency shut down (by others)

3 flashes = Auxiliary switch fault.

4 flashes = Condensate alarm

5 flashes = Low voltage fault

6 flashes = High voltage fault

4 tries on auto re-set in 6000 seconds (1.6 hrs)

Lock out occurs, and must be re-set manually.

(remove call for compressor at t-stat or cycle power to unit)

©Mammoth-WEBCO, Inc.

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HP-4 Microprocessor

Typical Wiring

P1 terminal block (t-stat wiring)

P1-8 lock out alarm out put

P17 Call for compressor “Y”

P1-6 NSB signal

P15 Supply Fan “G”

P1-4 24VAC (-)

P1-3 24VAC () “O”

P1-2 2 hr override

P11 24VAC (+) “R”

©Mammoth-WEBCO, Inc.

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HP-4 Microprocessor

Typical Wiring

Other contact points / P2 terminal strip

P2-8 A.D. Contacts (NC)

P2-7 A.D. Contacts (com)

P2-6 A.D. Contacts (NO)

P2-5 Unoccupied Input

P2-4 Emergency Shutdown

P2-3 24 VAC (-)

P2-2 Dry Contacts Alarm

P2-1 Dry Contacts Alarm

©Mammoth-WEBCO, Inc.

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Mammoth DDC controls

I/O Zone 560

Space temperature control

5 digital Outputs, 6 universal inputs.

100% stand alone control.

Capable of communication: via

BACnet, Modbus, N2, Lon talk.

Includes communication with intelligent space sensors, and keypad/display units.

For use with standard CAV heat pumps without water side economizers or hot gas re-heat.

Orders must include minimum of one key pad per order.

©Mammoth-WEBCO, Inc.

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Typical Wiring

Supply air temp / monitor only

Water HX LWT

Water HX EWT

(thermistor/dry contact) net work

Comp Lckt / overflow, compr#1

HP-4 alarm, comp#2 alarm

Load shed,

Comp#1Q* HP4 alarm

Comp#2Q* HP4 alarm

Emergency shut down,

External start, dirty filter*

©Mammoth-WEBCO, Inc.

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Typical Wiring

“Rnet”

Room/return air

Temperature (RS Std)

Or RS Pro

Common alarm

Reversing valve

Call for #2 comp

.

Call for #1 comp

Fan start

©Mammoth-WEBCO, Inc.

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Mammoth DDC controls

I/O Zone 583

Space temperature control

5 digital outputs, 8 universal inputs. 3 analog outputs

100% stand alone control.

Capable of communication: via BACnet,

Modbus, N2, Lon talk.

Includes communication with intelligent space sensors, and keypad/display units.

For use with standard CAV heat pumps with water side economizers or hot gas re-heat.

Orders must include minimum of one key pad per order.

©Mammoth-WEBCO, Inc.

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I/O Zone 583

Typical wiring the same as 560 except 583 has three analog outputs

Analog outputs require DC relay for single stage, USC for multi stage or actuator for modulation of control

Outputs normally used for re-heat,

3ater side economizers or aux heat

Used for CAV with de-humidification and hot gas re-heat.

Also special applications with water to water units.

©Mammoth-WEBCO, Inc.

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560 & 583 Control Interface

Room temperature control

RS Plus offers a local setpoint adjustment and override to an occupied mode and LED indication of current status.

RS Pro offer the same and a large

LCD display.

Both sensors provide precision temperature measurement, communication capabilities, able to mate up with key pad for commissioning and maintenance.

RS Plus

RS Pro

©Mammoth-WEBCO, Inc.

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I/O Flex 6126

Discharge air controller

6 digital outputs, rated at 5 amps

@ 250VAC.

12 universal inputs, configurable for dry contact, thermistor/RTD, 0 to 20ma, 0-10 VDC.

6 analog outputs, 1&2 are 0-10

VDC or 0-20ma, outputs 3 through

6 are 0-10 VDC only.

Used in large twin, make up air units, primary use for units that have modulation control of heat source or control of VFD,

©Mammoth-WEBCO, Inc.

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WSHP Job References

©Mammoth-WEBCO, Inc.

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Pacific Bell Park

Location: San Francisco, CA

 A wide range of units were installed throughout the park. They include small horizontal heat pumps, twin circuit verticals, V-

Cube Lites, and V-Cubes

 Mammoth worked with the developer to provide special arrangements and performance that better suited the layout of the park.

©Mammoth-WEBCO, Inc.

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Viacom

Location: New York, NY

 Viacom selected V-Cubes and horizontal heat pumps that worked with their open and closed ceilings. Quick delivery was a key point for many units.

 Some units utilize DDC controls and VAV to service the studio and larger areas of the building.

©Mammoth-WEBCO, Inc.

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Quality Living Assisted Care

Facility

Location: Omaha, Nebraska

 Quality Living added a new east campus to their facility.

The new campus utilized

Mammoth high efficiency geothermal heat pumps.

 The new addition operates more than twice total hours at less cost than the older campus with a conventional boiler and tower system.

©Mammoth-WEBCO, Inc.

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Texas Motor Speedway Condominiums

Fort Worth, TX

 Mammoth was awarded the project because of energy savings, noise control, flexibility in right/left hand configuration and meeting the tight closet fit.

©Mammoth-WEBCO, Inc.

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Sherman Hospital, 255 bed

Location: Chicago, IL

Worlds Largest Geothermal

Hospital

Over $1.0 Million energy savings annually

732 Mammoth Water-to-Air

Terminal Units

18 Governair RSA Air Handlers with Vestibules & Governair controls

©Mammoth-WEBCO, Inc.

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Mammoth Water-Source Heat Pumps

How can we help you today?

©Mammoth-WEBCO, Inc.

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