INSPECTION & TESTING REQUIREMENTS SAUDI ARAMCO FORM-175 REVISION: 07/12/2017 REPLACES: 04/27/2017 CODE NUMBER: IR011000 PAGE: 1 of 3 SCOPE: PIPE: Seamless or welded clad and lined pipe TEST AND INSPECTION PER: 01-SAMSS-048,API Spec 5LD 4th Edition. (1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE (2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS (3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS 0010 0010 * * * Pre-Fabrication/Production Requirements H Specification Details / Notes: X Pre Inspection meeting (PIM) Verify company approval of manufacturer’s Inspection and Test Plan. 0020 R X Raw Material Test Report for Carbon Steel Backing Pipe for lined pipe and weld overlayed pipe Per 01-SAMSS-048 (note 2) 0030 R X Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) Per API 5LD and 01-SAMSS-48. Required company approval. 0040 R X Raw Material Verification including Plates Per 01-SAMSS-48, P.O. requirement and MTC’s. The clad plates intended for manufacturing Metallurgical clad pipes shall be procured from Saudi Aramco latest approved steel mills list. 0050 R Welder Qualification Records Shall be qualified per ASME section IX and API 5L or equivalent. Performance records shall show acceptable rejection rate level. 0052 R Welding Inspector Qualification Shall be certified to AWS (CWI) or CSWIP3.1 or equivalent. 0060 R NDT Personnel and Procedure Per 01-SAMSS-48 0070 R Manufacturing Procedure Specification Per API 5LD and 01-SAMSS-048 Annex B. Required company approval. 0020 0010 X * * * In process inspection & test requirement H R Manufacturing Procedure Qualification Test 0020 Specification Details / Notes: Per API 5LD Annex-D Chemical and Mechanical Tests: 0030 W X a) Chemical Composition (Backing Steel and CRA) Per API 5LD Para 6.3, 01-SAMSS-048. 0040 W R X b) Tensile Tests, Impact test, Drop weight tear test, Flattening test, and Guided bend test. Per API 5LD Para 7, API 5L table 18 and 01-SAMSS-048 0050 W R X c) Hardness test and Metallographic Examination Per API 5LD Para 7, API 5L table 18. and 01-SAMSS-048 0060 W X d) Corrosion Test Per API 5LD Para 8 and 01-SAMSS-048 para 8 and API 5LC Para 8 IR011000 Continued... INSPECTION & TESTING REQUIREMENTS SAUDI ARAMCO FORM-175 REVISION: 07/12/2017 REPLACES: 04/27/2017 CODE NUMBER: IR011000 PAGE: 2 of 3 (1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE (2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS (3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS 0070 W X e) Cladding bond strength test/Liner tightness test Per Para 8.3 of API 5LD and 01-SAMSS-048. 0080 W X f) Residual magnetism Per Para 8.4 of API 5LD and 01-SAMSS-048. X g) Ferrite/Austenite Ratio for DSS Per Para 8.1 of API 5LD and APL 5LC 0090 0100 W R X Heat Treatment Per Para 5.4 of API 5LD and 01-SAMSS-048 0110 W X Repair of Defects Per Para 12 of API 5LD and 01-SAMSS-048. 0120 W R X Hydrostatic Testing Per Para 9 of API 5LD and 01-SAMSS-048 0130 W R X Non Destructive Testing Per Para 11 of API 5LD and 01-SAMSS-048 0140 W X Surface Treatment Per API 5LD Para 12.4 0150 W X Positive Material Identification Per 01-SAMSS-048 0030 0010 * * * Final inspection & test requirements H R Specification Details / Notes: Workmanship and Visual Inspection Per Para 12 of API 5LD and 01-SAMSS-048 0020 H X Dimensions, Weights, Lengths, Weld Seam and pipe ends Per Para 10 of API 5LD and 01-SAMSS-048 0030 W X Marking, Handling, Packing and Transportation Per Para 13 of API 5LD and 01-SAMSS-048 Per 01-SAMSS-048and applicable ASTM std. 0040 R X Mill Test Certificate / Documentation 0050 R X Product test certificates and records 0060 R X Certificate of compliance 0040 * * * Additional/Supplemental Requirements Specification Details / Notes: IR011000 Continued... INSPECTION & TESTING REQUIREMENTS SAUDI ARAMCO FORM-175 REVISION: 07/12/2017 REPLACES: 04/27/2017 CODE NUMBER: IR011000 PAGE: 3 of 3 (1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE (2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS (3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS Notes: (1)Refer detailed instruction sheet SA175 form IR000003 of inspection requirement for ideal use of this form. (2)In process inspection required at pipe manufacturing facility for carbon steel pipe intended for mechanically lined pipe and weld overlayed pipe Unless carbon steel pipes are supplied by Saudi Aramco. Carbon steel backing pipes must be from Saudi Aramco approved source. End of IR011000